MORITEX MLEK-A080W1LR User manual

様式 : HJDS00030A 13
English
LED Controller for MG-Wave
MLEK-A080W1LR
MLEK-A230W1LR
INSTRUCTION MANUAL
-Table of Contents -
Table of Contents
13
4. Connections
17
1. Introduction
13
External Signal Connector
17
Precautions for Correct Use
14
Connector for Illuminator
19
Warranty
14
5. Maintenance
19
Confirming Package Contents
15
Troubleshooting
19
2. Features
15
6. Specifications
20
3. Installation
16
Optional Items
21
Basic System Configuration
16
Dimensions
22
Equipment Control
16
7. Others
23
Installation
17
《Appendix》
24
1. Introduction
Please read this instruction manual carefully, before starting operation. Keep this book for the whole
product lifetime, and store it in a place easily accessible.
Meanings of Warning Symbol
The following warning symbol is used in this manual.
Be sure to fully understand the contents of the warning.
WARNING
This warning marking indicates a potentially hazardous situation, which can
result in hazard to the operator or damage to the unit, if the directions of this
Instruction Manual are not followed.

様式 : HJDS00030A 14
Precautions for Correct Use
WARNING
Use this product only after understanding contents of the following:
・If using this product in combination with other apparatuses, please confirm the correctness/
compatibility of the connection with these external apparatuses (especially regarding insulation
requirements).
・If using this product in combination with other apparatuses, please confirm any standards, codes, or
regulations that apply to the combination of the apparatuses.
・If using this product in combination with other apparatuses, please confirm that installation, connection
and use within the entire system is according to the specification of this product (as described in this
Instruction Manual) and according to those of all other apparatuses.
・Never use the product for an application involving serious risks to life or property as long as the whole
system is not equipped with appropriate safety measures of the relevant safety category.
・Please install this product in such a way that water cannot sprinkle into it.
・Whenever some matter/dirt stuck to the product, please completely wipe it off, using a dry cloth.
・This product needs periodical inspection and exchange of maintenance parts.
・Whenever trouble occurs, please request repair to MORITEX, and do not dismantle the product by
your own.
Other precautions
・When a customer wants to scrap the product, the whole equipment has to be disposed as industrial
waste, according to laws and ordinances of the customer’s area.
・Dimensions and Weights are reference.
・Specifications of the product (or accessories or optional items) may be changed at any time based
on improvements and other reasons without any notice.
・Please inquire to MORITEX about indistinct contents.
Warranty
The term of a warranty
The warranty of this product lasts for two years from the date of purchase. In case of product failure
within two yearsfrom the date of purchase, and there is no doubt on the correct utilization of the product,
according to this instruction manual the unit will be repaired at no charge.
Limitations of warranty
When inconvenience due to our responsibility occurs to a product during the warranty period, the part
that has trouble will be changed to a new part, or repaired, free of charge. But, if the cause of the trouble
fits to the following, the product is out of warranty.
・The cause of the trouble is of such technical nature that could not be foreseen at the time of
shipment.
・The trouble is not caused by this product.
・The trouble is caused by modification or repair by a person other than MORITEX.
・The trouble is caused by unauthorized use, not conforming to this Instruction Manual.
・The trouble is caused by the inappropriate handling such as a drop or a shock.
・The trouble is repaired by MORITEX at on-site service.
・The trouble is caused by a condition out of our responsibility such as a natural disaster or pollution.
・The cause of the trouble cannot be identified by MORITEX.
MORITEX shall not be responsible for indirect or consequential damages, in any way related to this
product. The responsibility of MORITEX for any act shall not exceed the price of this product. The
warranty is limited to business and use in Japan. Please inquire to MORITEX about warranty overseas.

様式 : HJDS00030A 15
Confirming Package Contents
Part name
Quantity
Unit
Notes
Main body
1
piece
-
Power Supply Cord Set
1
piece
※1,2
Instruction Manual
1
book
This book
※1『MC-AC100A-2.0M』is attached to 『-100V』model. 『MC-AC200A-2.0M』is attached to
『-200V』model. (It depends on the suffix of the model that was purchased.)
Before connection to the power supply, please check the conformity of the specifications of
the Power Supply Cord Set with the laws and standards of your country as well as the correct
power and temperature rating.
Refer to Page 17: Installation, Page 20: Specifications, Page 21: Optional Items
※2An attachedAC cord set is an AC cord set for exclusive use of this product. Other thanthis product,
please do not use it.
2. Features
Applicable Illuminators
Requirements for applicable MG-Wave Illuminators (made by MORITEX) : ※1,2
MLEK-A080W1LR: Illuminator of up to 0.8 [A] /4pin
MLEK-A230W1LR: Illuminator of up to 2.3 [A] /4pin or 4pin+2pin
Output
Number of output channels: 1 channel
Manual illuminance adjustment function
It is possible to adjust the illuminance of the Illuminator by using the Output Control SW on the
front-panel.
※Manual adjustment of the illuminance is possible when selecting MANU mode (MANU/REMO SW)
※Hexadecimal control: 0,1,・・・・,E,F
※(COARSE, FINE): (0,0) = MIN; (F,F) = MAX
※Range between (0,0) and about (0,5) does not turn on the Illuminator.
Remote illuminance adjustment function
It is possible to adjust the illuminance of the Illuminator by inputting an EXT_0-5V analog voltage or
EXT_VR signal (0-2.5V / at using 2.5Vref) to the External Signal Connector on the rear-panel.
※Remote adjustment of the illuminance is possible when selecting REMO mode (MANU/REMO SW)
※Input 0V: MIN, Input 5V or 2.5V (2.5Vref): MAX
※It is possible to change EXT_0-5V or EXT_VR by inputting a signal to the External Signal
Connector.
Output ON/OFF function
It is possible to turn off the Illuminator by inputting a relevant signal to the External Signal Connector.
※Operation of this function is possible regardless of the MANU/REMO setting.
Sensor error signal output function
When illuminator is not connected, the unit shuts down the output power to the Illuminator and puts out
a Sensor error signal at the External Signal Connector.
※This function works independent of the MANU/REMO setting.
WARNING
※1Do not connect anything to output except designed Illuminator.
※2Please never exceed specified current values.

様式 : HJDS00030A 16
3. Installation
Basic System Configuration
・This Unit is dedicated for use with/for connection to the MG-Wave Illuminator.
・For external control, it is possible to connect an external apparatus via the External Signal Connector.
※MLEK-A230W1LR unit has an additional connector for the fan of the Illuminator.
Please do not use it for any uses other than this.
※The cables for connection to the EXT Connector and to the Illuminator and to the Fan of the
Illuminator are supplied as Optional Item (MC-EXC-02, M-RCB4**L, M-RCB0**L).
Equipment Control
①
Power SW
Tilt to "I" side for turning on power.
②
Power Indicator
LED illuminates when power supply is ON.
③
MANU/REMO SW
Switch for selecting manual or remote control.
④
Output Control SW
Manual adjustment switch for output-control.
⑤
Connector for Illuminator: OUT
Terminal for connection to the Illuminator.
⑥
Connector for Fan of Illuminator: FAN
Terminal for connection to the fan of the Illuminator.
⑦
Cooling-Fan
Air inhaling type fan for cooling unit interior.
⑧
External Signal Connector: EXT
Terminal for external control.
⑨
MAINS supply
Inlet for connecting power supply cable.
⑩
Air Hole
Air hole for cooling forced by Fan (air-exhalation).
⑪
Rubber Feet
Take them off, when using with the optional installation bracket.
※Drawings show the MLEK-A230W1LR unit.
※MLEK-A080W1LR does not have ⑥,⑦.

様式 : HJDS00030A 17
Installation
Install horizontally on the rubber feet at the bottom of the unit.
※Install the unit in such a way, that adequate space is left free for ventilation. Keep space of at least
10mm around the main body.
※Be sure to install the unit in such a way that the Power Switch can be operated easily and the Mains
Plug can be pulled out without hindrance, in case of emergency.
※Protection Class: Class I equipment
※Before using this product, please provide an appropriate power supply cord set conforming to the
input power ratings and to the relevant standards of the area where you use this product.
※The power supply cord set shall have following configurations:
Length: < 3 m; Conductors: L / N / PE; Class I type mains plug with reliable connection to the
Protective Earthing Conductor of the Building Installation.
Optional Item MC-AC200A-2.0M does comply with these requirements.
4. Connections
WARNING
・Only SELV circuits, which have reinforced insulation to their equipment
primary circuit, may be connected to the unit.
・For connection to the External Signal Connector, use a shielded cable
with a recommended length of less than 2 m (Optional item: MC-EXC-02)
・Please do not excessive input or overload.
External signal connector (EXT)
Model
Terminal of the Unit
Connector for the cable
HDAB-15P(05)(male)
(made by HRS)
Screws : M2.6
HDAB-15S(05)
HAD-CTH
:connector(female)
:connector
or its equivalent
(made by HRS)
(made by HRS)
Pin assignment
No
Identification
No
Identification
1
Input ON/OFF signal +
※1
9
EXT_VR (Volume control signal)
※4
2
Input ON/OFF signal -
※1
10
EXT_0-5V (Analog control signal)
※5
3
NC
11
EXT_GND
4
NC
12
EXT_0-5V/EXT_VR Selection input
※3
5
Sensor error signal output (OC)
※2
13
DC2.5V Reference Voltage output
※4
6
Sensor error signal output (OE)
※2
14
NC
7
NC
15
NC
8
NC
※1It is possible to input a voltage between 5V and 24V.
Input a voltage between 5V and 24V ・・・・・・ Output OFF
Input 0V or Input open ・・・・・・・・・・・・・・・・・・・ Output ON
・Please do not change the input voltage during operation.
・Operation possible regardless from MANU/REMO selection.
・Input Current : 1mA(Input 5V), 6mA(Input 24V)
※2Normal Condition (no error detected) : Open Circuit, Sensor Error detected : Short circuit
・Please use signal with current equal or less than 4mAand DC24V.
・Function regardless of MANU/REMO selection.
※3Open-Collector type input or DC5V input are possible.
Input DC5V or Input open ・・・・・・・ EXT_0-5V
Short GND ・・・・・・・・・・・・・・・・・・・・・ EXT_VR
・Only for REMO Control
・Output current is 0.5mAat short to GND. (Pull up to DC5V with 10KΩresistor.)
※4Input to EXT_VR(9) conforms to only a signal of variable resistor of 10KΩconnected to
2.5 Vref(13P) and GND(11P).
・Input 0V (GND) : Min / Input 2.5V : Max
・Please do not use 2.5 Vref besides a designated usage.
※5Circuited to GND with 10KΩresistor.
・Input 0V(GND) : Min /Input 5V : Max

様式 : HJDS00030A 18
Example of input and output circuit

様式 : HJDS00030A 19
Connector for Illuminator (for MG-Wave Illuminator)
Model
Output Connector of the Unit
Connector of the Illuminator
SMP-04V-BC (made by JST)
SMR-04V-B (made by JST) or its equivalent
※1
SMP-02V-BC (made by JST)
SMR-02V-B (made by JST) or its equivalent
※2,3
※1Connector for illuminator.
※2Connector for fan of illuminator. Please do not use this terminal besides a designated usage.
(FAN, only at MLEK-A230W1LR unit.)
※3FAN of Illuminator does not operate unless Illuminator is connected.
Pin assignment: Connector for Illuminator (OUT)
No
Function / Identification
1
Output Current (+)
※1
2
Sensor (+)
※2
3
Sensor (-)
※2
4
Output Current (-)
※1
※1Maximum Output voltage is 12.5V.
※2The Sensor has been preset for illuminators of the MG-Wave series (4pin type)
Please do not connect anything else than illuminators of the MG-Wave series (4pin type).
Optional item:M-RCB4**L
Pin assignment: Connector for Fan of Illuminator (FAN)
No
Function / Identification
1
Output voltage (+)
※1
2
Output voltage (-)
※1
※1Maximum Output voltage is 12.5V
Optional item:M-RCB0**L
5. Maintenance
WARNING
・Please turn off the power switch and detach all connections before doing
maintenance.
・Please never take the product apart.
・Please periodically wipe off any dirt by a dry cloth.
・If the contamination is worse, wipe it off with a cloth that has been lightly immersed in a weak solution
of neutral detergent.
Troubleshooting: Before requesting repair, check the following items.
Symptom
Cause
Remedy
Illuminator does
not turn on.
Illuminator
remains dark.
- Are all connectors correctly attached?
- Is the MANU/REMO correctly set?
- Is the output control correctly adjusted?
- Are the external signals correctly set?
- Please attach connectors correctly.
- Please set MANU/REMO correctly.
- Please adjust output control.
- Please connect signals correctly.
Unit does not turn
ON/OFF.
- Are the external signals correctly set?
- Please connect signals correctly.
No Output Signal
- Are the external connections correctly set?
- Please correct the set-up.

様式 : HJDS00030A 20
6. Specifications
Model
MLEK-A080W1LR
MLEK-A230W1LR
Input Voltage
AC100-240 [V] (TN-C power distribution system)
※1
Input Current
0.3/0.15 [A]
(AC100/ 240 [V])
(AC100/ 240 [V])
0.7/0.4 [A]
(AC100/ 240 [V])
Input Frequency
50/60 [Hz]
Rushing Current
15 [A]max. at AC100 [V]
35 [A]max. at AC240 [V]
15 [A]max. at AC100 [V]
35 [A]max. at AC240 [V]
※2
Number of Outputs
1 channel
Output Voltage
Max 12.5 [V]
Output Current
0.8 [A]max.
(when using 0.8 [A] illuminator)
2.3 [A]max.
(when using 2.3 [A] illuminator)
Output Control
Constant current control
Output Characteristics
Continuous DC output
Output Adjustment Function
Yes Manual / Remote
Output Range
0 –100 [%]
Remote Control
Yes
EXT0-5V /EXT VR (with changeover function)
Output ON/OFF control
Signal Output
Yes Sensor Error Signal
Protection Function
Shut down of an output (when illuminator is not connected)
Environment Conditions
Indoor use
Altitude up to 2000m
Temperature 0℃to 45℃
Maximum 80%RH for temperatures up to 31℃
decreasing linearly to 50%RH at 40℃
MAINS supply voltage fluctuations up to ±10% of the nominal voltage
Installation category Ⅱ
For use up to Pollution degree 2
Storage Temperature/Humidity
-20~85 [℃] / 20~85 [%RH] (non-condensing)
Installation Method
Horizontal installation on rubber feet.
Protection Class
Class Ⅰequipment
Cooling Method
Air-cooling
Air-cooling forced by FAN
International Protection Degree
IP30 (EN60529)
※3
Dimensions
W75×H90×D150 (Protuberances excluded)
Mass
Approximately 1 [kg]
Approximately 1.1 [kg]
CE Marking
LVD:2014/35/EU ,EMC:2014/30/EU
RoHS:2011/65/EU, 2015/863
※4
※1Please use power supply cord set satisfying the inputAC voltage / current ratings of the unit and complying
to the relevant standards / laws of the area where you use this product. (Please confirm a model of
an attached power supply cord set to the product with the table of optional items.)
※2Specification for cold-start
※3An object equal to or more than a diameter of 2.5mm does not reach hazardous parts inside the unit. The unit
is not protected against invasion of water.
※4MLEK-A080W1LRD、MLEK-A230W1LRD and all Optional Items, except stated explicitly do comply to these
European Standards upon which CE marking is declared.Additionally, please use a ClassⅠpower supply
cord set which confirms to CE marking in order to conform the unit to CE marking.
(Optional Item MC-AC200A-2.0M does comply with CE marking.)

様式 : HJDS00030A 21
Optional items
Name
Model
CE
○:Yes
×:No
Relay cable for Illuminator
(optional sales)
M-RCB**L(Relay cable for 4pin connector)
**:length (01=1m、02=2m、03=3m)
※1
1m,2m:○
3m:×
※5
Relay cable for FAN of Illuminator
(optional sales)
M-RCB**L(Relay cable for 2pin connector)
**:length (01=1m、02=2m、03=3m)
※1
1m,2m:○
3m:×
※5
AC200V Power Supply Cord
(optional sales)
MC-AC200A-2.0M (Only 2m length available)
※2
○
AC200V Power Supply Cord
(optional sales)
MC-AC200B-2.0M (Only 2m length available)
※3
×
AC100V Power Supply Cord
(optional sales)
MC-AC200B-2.0M (Only 2m length available)
with Mans Plug Adaptor (Attached to the tip of AC Plug)
※4
×
External Connector & Cable
(optional sales)
MC-EXC-02 (length:2m, output side unattached)
※1
○
Installation bracket
(optional sales)
LBK-001 (Bottom type)
-
※1Please inquire to MORITEX about cable different in length.
※2※3※4
(Please check conforming to the relevant standards of country or area where you use cord.)
(Please inquire to MORITEX about specifications of Power Supply Cord.)
※5An extension cable of 3m is not the adaptation of CE.
CE
up to A250V
<PS>E
up to A250V
<PS>E/UL/CSA
Up to AC125V
<PS>E
Adaptor
(for Japan
only)

様式 : HJDS00030A 22
Dimensions
The drawings show the MLEK-A230W1LR unit.
MLEK-A080W1LR does not have Cooling Fan, Connector for Fan of Illuminator (FAN) and air holes
on the back of the unit.

様式 : HJDS00030A 23
7. Others
1. Do not dispose equipment and/or parts of the equipment as unsorted municipal waste but collect
them separately.
2. Before disposal of the equipment and/or parts of it, please contact MORITEX for any return or
disposal methods/systems.
3. This symbol indicates separate collection of electrical and electronic equipment. Do not dispose
equipment and/or parts of the equipment as unsorted municipal waste.
4. The equipment will be treated according to Directive 2012/19/EU (WEEE: Waste EIectrical and
EIectronic Equipment). It is of highest importance to preserve, protect the quality of the environment,
protect human health and to utilise natural resources prudently and rationally. Please be aware that
it is also your responsibility to act in this sense, by disposing the equipment and/or parts of the
equipment according to this Instruction Manual.

様式 : HJDS00030A 24
《Appendix》
・If there are any unclear points or if you have any questions, please feel free to inquire MORITEX.
For repair or after sales service, please contact any MORITEX office or the sales office where you have
purchased the unit.
・Please provide following information when requesting service.
Model
:
MLEK-A080W1LR /MLEK-A230W1LR
Ser. No.
:
Indicated on the product
Date of purchase
:
. . .
State of trouble
:
Please provide detailed information
Your name (company name and/or individual name), address, telephone/FAX number,
email-address
お問い合わせは・・・・.
株式会社 モリテックス
国内営業部 マシンビジョン営業
代理店営業
〒351-0024 埼玉県朝霞市泉水 3-13-45
URL : www.moritex.co.jp
TEL 048-218-2534 / FAX 048-462-6714
TEL 048-218-2535 / FAX 048-462-6714
For inquiry, please contact to:
MORITEX Corporation
3-13-45, Senzui, Asaka-shi,
Saitama 351-0024
Japan
Phone : +81-(0)48-218-2546
Fax : +81-(0)48-462-6713
URL : www.moritex.co.jp
: www.moritex.com
MORITEX Technologies
20# Guiyue Road Daping Village,
Guanlan Baoan District
Shenzhen, 518110
China,P.R.
Phone : +86 (0)755-2798-8282
Fax : +86 (0)755-2798-8575
E-mail : sales.china@moritex.com
URL : www.moritex.com
MORITEX North America, Inc.
6862 Santa Teresa Blvd.
San Jose, CA 95119 USA
Phone : +1-(0)408-363-2100
Fax : +1-(0)408-363-9980
E-mail : machine.vision@moritex.com
URL : www.moritex.com
Moritex Asia Pacific Pte. Ltd.
60, Benoi Road
#03-02 EMS Building
Singapore 629906
Phone : +65-(0)6264-0028
Fax : +65-(0)6264-8122
E-mail : sales.AP@moritex.com
URL : www.moritex.com
A09635B5000501E-001
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