MORLEY-IAS ZX1e User manual

ZX1e
ZX2e
Document No. 996-131 Issue 01
installation
manual
ZX5e
This manual should not be left with the end user.

MORLEY-IAS ZX2E/ZX5E Fire Alarm Control Panels
Page 2 of 46 Document No. 996-131, Revision: 01, Installation Manual
Table of Contents
1INTRODUCTION ......................................................................................................................... 5
1.1 NOTICE .................................................................................................................................. 5
1.2 WARNINGS AND CAUTIONS...................................................................................................... 5
1.3 NATIONAL APPROVALS............................................................................................................ 6
1.4 EN54 INFORMATION ............................................................................................................... 6
2UNPACKING............................................................................................................................... 8
3INSTALLATION .......................................................................................................................... 9
3.1 INSTALLING THE ENCLOSURE .................................................................................................. 9
3.1.1 Removing the Chassis .................................................................................................. 9
3.1.2 Mounting the Enclosure to the Wall .............................................................................. 9
3.1.3 Remounting the Chassis............................................................................................... 9
3.2 DIMENSIONS AND FIXING POINTS........................................................................................... 10
3.3 IDENTIFICATION OF PARTS..................................................................................................... 11
3.3.1 CPU Board .................................................................................................................. 12
3.3.2 Display / Keyboard...................................................................................................... 12
3.3.3 Base Card ................................................................................................................... 12
3.3.4 Zone Extender Card (ZX5E Option Only) ................................................................... 12
3.3.5 Internal Printer (ZX5E Option Only)............................................................................ 12
3.4 EXTERNAL CONNECTIONS ..................................................................................................... 13
3.4.1 Mains Power Input ...................................................................................................... 13
3.4.1.1 ZX1E / ZX2E Arrangement....................................................................................................13
3.4.1.2 ZX5E Arrangement ...............................................................................................................13
3.4.1.3 Mains Cable Glands..............................................................................................................14
3.4.2 Battery Installation ...................................................................................................... 15
3.4.2.1 General Introduction..............................................................................................................15
3.4.2.2 ZX1E / ZX2E Arrangement....................................................................................................15
3.4.2.3 ZX5E Arrangement ...............................................................................................................16
3.4.2.4 General Battery Connection .................................................................................................. 16
3.4.3 Detection Loops .......................................................................................................... 17
3.4.3.1 Loop Wiring Installation.........................................................................................................18
3.4.3.2 EMC Compliance ..................................................................................................................19
3.4.3.3 Panel Loop Loading ..............................................................................................................19
3.4.4 Sounder Circuits.......................................................................................................... 20
3.4.5 Auxiliary Relay Outputs............................................................................................... 22
3.4.6 Auxiliary Supply Output............................................................................................... 23
3.4.7 Panel Networking / Graphics PC Interface ................................................................. 24
3.4.7.1 Local Panel Network .............................................................................................................24
3.4.7.2 Master Panel to Superior Master Panel ................................................................................ 24
3.4.7.3 Panel to Graphics PC............................................................................................................24
3.4.8 Peripheral Loop........................................................................................................... 25
3.4.9 RS485 Wiring Arrangements ...................................................................................... 26
3.4.9.1 Daisy Chain Style Installation................................................................................................ 26
3.4.9.2 Loop Style Installation ...........................................................................................................26
3.4.9.3 EMC Compliance ..................................................................................................................26
3.4.9.4 Cable Screen – Earth Connections .......................................................................................27
3.4.10 High Integrity Loop...................................................................................................... 27
3.4.11 Group Disable Input .................................................................................................... 27
3.4.12 Class Change Input .................................................................................................... 27
3.4.13 Recommended Cables ............................................................................................... 28
3.4.14 Base Card Power Supply Connections....................................................................... 28
3.4.15 Cable Routing ............................................................................................................. 29
3.5 INSTALLING ADDITIONAL EQUIPMENT ..................................................................................... 30
3.5.1 General Introduction ................................................................................................... 30
3.5.1.1 ZX1E Arrangement ...............................................................................................................30
3.5.1.2 ZX2E Arrangement ...............................................................................................................31
3.5.1.3 ZX5E Arrangement ...............................................................................................................31

ZX2E/ZX5E Fire Alarm Control Panels MORLEY-IAS
Installation Manual Document No. 996-131, Revision: 01, Page 3 of 46
3.5.2 Loop Driver Cards........................................................................................................32
3.5.2.1 Voltage Selection ..................................................................................................................32
3.5.2.1.1 ZX1E / ZX2E Jumper Settings ........................................................................................32
3.5.2.1.2 ZX5E Jumper Settings ....................................................................................................33
3.5.3 485 / 232 Interface Cards ............................................................................................33
3.5.3.1 Mounting the card directly to the base card...........................................................................34
3.5.3.2 Mounting the card above the Loop Driver Module................................................................. 34
3.5.4 Printer Module (ZX5E Only).........................................................................................35
4STANDBY BATTERY CALCULATIONS ..................................................................................36
4.1 SENSOR CURRENT CALCULATIONS.........................................................................................38
4.1.1 Quiescent Load............................................................................................................38
4.1.2 Alarm Load...................................................................................................................38
4.1.3 Adjustment Factors ......................................................................................................38
4.2 LOCAL SYSTEMS AMPERE HOUR CALCULATION ......................................................................38
5MAINTENANCE.........................................................................................................................39
5.1 MAINTENANCE SCHEDULE......................................................................................................39
5.1.1 Daily Attention..............................................................................................................39
5.1.2 Monthly Attention .........................................................................................................39
5.1.3 Quarterly Attention .......................................................................................................39
5.1.4 Yearly Attention............................................................................................................39
5.2 REPLACEMENT OF COMPONENTS ...........................................................................................40
5.2.1 Lithium Standby battery ...............................................................................................40
5.2.2 Liquid Crystal Alphanumeric Display ...........................................................................40
5.2.3 Standby Batteries.........................................................................................................40
6SPECIFICATIONS .....................................................................................................................41
6.1 FUNCTIONAL SPECIFICATIONS ................................................................................................41
6.2 POWER SUPPLY AND CHARGER..............................................................................................43

MORLEY-IAS ZX2E/ZX5E Fire Alarm Control Panels
Page 4 of 46 Document No. 996-131, Revision: 01, Installation Manual
Table of Figures
FIGURE 1– PANEL FIXING CENTRES – ZX1E / ZX2E ........................................................................... 10
FIGURE 2– PANEL FIXING CENTRES - ZX5E........................................................................................ 10
FIGURE 3– ENCLOSURE ARRANGEMENT - ZX5E.................................................................................. 11
FIGURE 4–ENCLOSURE ARRANGEMENT – ZX1E / ZX2E..................................................................... 11
FIGURE 5– MAINS INPUT ARRANGEMENT – ZX1E / ZX2E.................................................................... 13
FIGURE 6– MAINS INPUT ARRANGEMENT – ZX5E................................................................................ 14
FIGURE 7– ZX1E / ZX2E BATTERY INSTALLATION .............................................................................. 15
FIGURE 8– ZX5E BATTERY INSTALLATION .......................................................................................... 16
FIGURE 9– SLC CONNECTIONS .......................................................................................................... 18
FIGURE 10 – LOOP WIRING WITHOUT ISOLATORS ................................................................................. 18
FIGURE 11 – LOOP WIRING WITH ISOLATORS– PREFERED ALTERNATIVE ............................................... 19
FIGURE 12 – SLC LOOP – EMC ABSORBER INSTALLATION .................................................................. 19
FIGURE 13 – SOUNDER TERMINAL CONNECTION POINTS – ZX2E ......................................................... 20
FIGURE 14 – SOUNDER TERMINAL CONNECTION POINTS – ZX5E ......................................................... 20
FIGURE 15 – SOUNDER WIRING........................................................................................................... 21
FIGURE 16 – RELAY OUTPUT TERMINAL CONNECTION POINTS – ZX1E / ZX2E ..................................... 22
FIGURE 17 – RELAY OUTPUT TERMINAL CONNECTION POINTS – ZX5E ................................................. 22
FIGURE 18 – AUXILIARY OUTPUT CONNECTIONS – ZX1E / ZX2E ......................................................... 23
FIGURE 19 – AUXILIARY OUTPUT CONNECTIONS – ZX5E ..................................................................... 23
FIGURE 20 – AUXILIARY OUTPUT - FERRITE ABSORBER (TYPICAL) ........................................................ 23
FIGURE 21 – TYPICAL RS485 – ‘DAISY CHAIN’ WIRING ........................................................................ 26
FIGURE 22 – TYPICAL RS485 – ‘LOOP’ WIRING ................................................................................... 26
FIGURE 23 – RS485 LOOP – EMC ABSORBER INSTALLATION .............................................................. 26
FIGURE 24 – RS485 SCREEN – EARTH ARRANGEMENT ....................................................................... 27
FIGURE 25 – BASE CARD POWER CONNECTIONS ................................................................................. 28
FIGURE 26 – RECOMMENDED CABLE ROUTING ARRANGEMENT – ZX1E / ZX2E.................................... 29
FIGURE 27 – RECOMMENDED CABLE ROUTING ARRANGEMENT – ZX5E ............................................... 29
FIGURE 28 – POSITIONS FOR ADDITIONAL BOARDS – ZX2E.................................................................. 30
FIGURE 29 – POSITIONS FOR ADDITIONAL BOARDS – ZX2E.................................................................. 31
FIGURE 30 – POSITIONS FOR ADDITIONAL BOARDS – ZX5E.................................................................. 31
FIGURE 31 – MOUNTING THE LOOP DRIVER ......................................................................................... 32
FIGURE 32 – MOUNTING THE RS485 / RS232 MODULE ....................................................................... 34
FIGURE 33 – MOUNTING THE RS485 / RS232 MODULE ....................................................................... 34
Table of Tables
TABLE 1 – PACKING CONTENTS LIST ..................................................................................................... 8
TABLE 2 – MAXIMUM LOOP LENGTHS................................................................................................... 17
TABLE 3 – LIST OF COMPATIBLE PERIPHERAL DEVICES ........................................................................ 25
TABLE 4 – JUMPER SETTING FOR LOOP VOLTAGE ................................................................................ 32
TABLE 5 – JUMPER SETTING FOR LOOP VOLTAGE ................................................................................ 33
TABLE 6 – CURRENT RATING CHART – ZX1E / ZX2E .......................................................................... 36
TABLE 7 – CURRENT RATING CHART - ZX5E ....................................................................................... 37
TABLE 8 – ZX1E / ZX2E FUNCTIONAL SPECIFICATIONS ....................................................................... 41
TABLE 9 – ZX5E FUNCTIONAL SPECIFICATIONS ................................................................................... 42
TABLE 10 – ZX1E / ZX2E POWER SUPPLY AND CHARGER SPECIFICATIONS ......................................... 43
TABLE 11 – ZX5E POWER SUPPLY AND CHARGER SPECIFICATIONS ..................................................... 44

ZX2E/ZX5E Fire Alarm Control Panels MORLEY-IAS
Installation Manual Document No. 996-131, Revision: 01, Page 5 of 46
1 Introduction
1.1 Notice
• The material and instructions covered in this manual have been carefully checked for accuracy and are
presumed to be correct. However, the manufacturer assumes no responsibility for inaccuracies and
reserves the right to modify and revise this document without notice.
• These instructions cover the installation of the Fire Alarm Control Panels.
Refer to the User Manual (P/N 996-130) for details of how to operate the
system and refer to the Commissioning Manual (P/N 996-132) for
information on programming and Level 3 functions.
• The ZX1E, ZX2E and ZX5E Fire Alarm Control Panels are 1, 1-2 and 1-5 loop panels for use with
analogue addressable devices from the following detector manufacturer ranges: -
Apollo
S90
Hochiki
Morley-IAS
Nittan
System Sensor
EN54
!
EN54-2
Nittan.
• The ZX1E, ZX2E & ZX5E Fire Alarm Control Panels are not EN54
approved for use with the Nittan range of signalling devices.
If the Nittan loop driver card is installed, the LPCB logo MUST be
removed.
1.2 Warnings and Cautions
These instructions contain procedures to follow in order to avoid injury and damage to
equipment. It is assumed that the user of this manual is a suitably trained installer who is
familiar with the relevant regulations.
Electro-static Sensitive Devices.
Take suitable ESD precautions when removing or installing printed circuit boards.
This panel is CE Marked to show that it conforms to the requirements of the following
European Community Directives:
• Electromagnetic Compatibility Directive 89/336/EEC (and the amending directive
92/23/EEC)
• Low Voltage Directive 73/23/EEC
For use with software
version 800 onwards

MORLEY-IAS ZX2E/ZX5E Fire Alarm Control Panels
Page 6 of 46 Document No. 996-131, Revision: 01, Installation Manual
• This panel has been tested and found to comply with the Year 2000 requirements.
• NOTE: The end date for all date functions is 31/12/2079.
• In the year prior to reaching the calendar end date, consult the Original Equipment
Supplier/ Current Maintenance Contractor for advice.
CAUTION: A Lithium Battery is used for Data Retention.
Replace only with the same or equivalent type. Contact the Service Organisation for
Replacement CPU Card.
EN54
!
EN54-2 13.7
Maximum of 512
sensors / manual
call points per
panel.
• The ZX1E, ZX2E & ZX5E range of panels has many features, which if
used inappropriately, may contravene the requirements of EN54.
Where such a possibility may arise, a suitable warning is given with
brief details of the EN54 requirement and the relevant section it
pertains to. A typical EN54 non-compliance warning is illustrated.
1.3 National Approvals
This equipment must be installed in accordance with these instructions and the appropriate
national, regional and local fire systems installation regulations specific to the country and location
of the installation. Consult with the appropriate Authority Having Jurisdiction (AHJ) for confirmation
of the requirements.
All equipment is to be installed in accordance with the appropriate standards for the
country and area of installation.
This equipment must be installed in accordance with these instructions and the appropriate
national, regional and local wiring regulations. In the UK the wiring must conform to the
requirements of the IEE Wiring Regulations – Sixteenth Edition.
1.4 EN54 Information
EN54
9
• This Fire Control Panel complies with the requirements of EN54-2/4 1997. In addition
to the basic requirements of EN54, the panel conforms to the following optional
functions.
Option EN54-2 Clause
Indication: Fault signals from points
Controls: Coincidence Detection
Delays of Actioning Outputs
Disablement of each address point.
Test condition
Outputs: Outputs to fire alarm devices
8.3
7.12
7.11
9.5
10
7.8

ZX2E/ZX5E Fire Alarm Control Panels MORLEY-IAS
Installation Manual Document No. 996-131, Revision: 01, Page 7 of 46
EN54
9
• The power supplies for the ZX1E, ZX2E and ZX5E range of panels complies with the
following clauses of EN54-4.
ZX2E & ZX5E Power Supply Functions EN54-4 Clause
Derive power supply from main power source
Derive power supply from a standby battery source
Charge and monitor the standby battery source
Detect & signal power supply faults
5.1
5.2
5.3
5.4
EN54
N/A
• In addition to the functions required by EN54-2, the panel supports a number of
ancillary functions that are not required by EN54. These are outlined below:-
Ancillary Function Manual Section
Auxiliary supply output 3.4.6
Panel network output ports (Port C) 3.4.7, 3.5.1.1 & 3.5.1.3
Master panel to superior master panel output port
connections (Port B - ZX5E only)
3.4.7.2, 3.5.1.1 & 3.5.1.3
Panel to graphics PC output port connections (Port B –
ZX5E only)
3.4.7.3, 3.5.1.1 & 3.5.1.3
Peripheral loop output & supported devices (Port D) 3.4.8, 3.5.1.1 & 3.5.1.3
High integrity 485 Loop 3.4.10 & Hi485 Installation
Guide (996-065)
Auxiliary relay outputs 3.4.5
Printer option (ZX5E only) 3.5.4
Class Change Input 3.4.12
Group Disable 3.4.11

MORLEY-IAS ZX2E/ZX5E Fire Alarm Control Panels
Page 8 of 46 Document No. 996-131, Revision: 01, Installation Manual
2 Unpacking
• The ZX1E, ZX2E and ZX5E Fire Alarm Control Panels are simple to install if the recommended
procedures described in this manual are followed. Refer to the Commissioning Manual for details of how
to program the system operation.
• Before installing the ZX1E, ZX2E or ZX5E Fire Alarm Control Panels, first ensure that all the equipment
has been received. The packing box should contain the following items.
Item Component Part Number Quantity
ZX1e ZX2e ZX5e
1 ZX5E Fire Alarm Control Panel or
ZX2E Fire Alarm Control Panel or
ZX1E Fire Alarm Control Panel
-
-
1
-
1
-
1
-
-
2 Installation Manual 996-131 1 1 1
3 Commissioning Manual 996-132 1 1 1
4 Operator’ Manual 996-130 1 1 1
5 Reference Guide – ZX5E
Reference Guide - ZX2E
Reference Guide – ZX1E
996-135
996-134
996-133
-
-
1
-
1
-
1
-
-
6 Front Door Keys 797-021 2 2 2
7 Ferrite Absorber Small 538-143 1 1 1
8 Ferrite Absorber Large 684-353 1 1 -
9 Battery Cables Kit 082-073 1 1 1
10 EOL Resistor 627-682 2 2 4
Table 1 – Packing Contents List
• Frame and mount the supplied Reference Guide, on the wall, adjacent to the Panel.
NOTE:
The EOL resistors supplied are standard resistors. If EOL resistor assemblies with 150 mm flying leads are
required, please order these separately under part number 170-073-682.

ZX2E/ZX5E Fire Alarm Control Panels MORLEY-IAS
Installation Manual Document No. 996-131, Revision: 01, Page 9 of 46
3 Installation
3.1 Installing the Enclosure
• Unlock the front door and remove the battery cable, ferrite absorber and EOL resistor kits. Store these in
a secure place for re-use later.
3.1.1 Removing the Chassis
• Unplug the ribbon cable between the CPU Board and the Display Board at the CPU Board end.
• Remove the nuts and spring washers holding the chassis to the back box. (There are six of each for
ZX5E, and four of each for ZX1E / ZX2E). Store these in a secure place for re-use later.
• Carefully remove the chassis assembly. Store in a secure place where it will not be damaged and where it
will be kept dry and clean.
Handle the chassis by holding the metalwork only. DO NOT lift it by holding the printed
circuit boards or any parts on the circuit boards.
3.1.2 Mounting the Enclosure to the Wall
The ZX5E Fire Alarm Control Panel can weigh in excess of 38kg (ZX5E) and 18kg (ZX2E)
once the batteries are fitted. When attaching the enclosure to a surface, use mounting
hardware capable of supporting this weight and reinforce the wall if necessary.
• Remove the necessary knockouts for the installation cabling.
• Mount the enclosure in the desired location using all four mounting holes.
• Use a drill bit diameter 7.0 mm and a suitable 40 mm long expansion plug. Fix the panel to the wall with
No. 10 screws length 1½” or M5 screws length 40 mm.
• Install the external wiring into the enclosure using the appropriate glands / conduit fittings. Sufficient
knockouts are provided at the top of the enclosure. If you punch other holes, be sure that they do not
interfere with any component mounting positions.
• Use a brush to clean any dust and swarf from inside the enclosure before attempting to remount the
chassis assembly.
For details of knockout positions, refer to section 3.4.15. Cables must be megger tested
before any active devices are fitted and before the connections are made to the terminal
blocks.
3.1.3 Remounting the Chassis
• Carefully mount the chassis onto the mounting threaded studs.
• Secure the chassis to the back box using the nuts and spring washers that were originally removed.
• Plug the ribbon cable between the CPU Board and the Display board back into the CPU Board. The plug
and socket are polarised to ensure correct insertion.
Handle the chassis by holding the metalwork only. DO NOT lift it by holding the printed
circuit boards or any parts on the circuit boards.

MORLEY-IAS ZX2E/ZX5E Fire Alarm Control Panels
Page 10 of 46 Document No. 996-131, Revision: 01, Installation Manual
3.2 Dimensions and Fixing Points
400mm
280mm
140mm
60mm
400mm 357mm
18mm
FIXING HOLES Ø5.0mm
Figure 1 – Panel Fixing Centres – ZX1E / ZX2E
Figure 2 – Panel Fixing Centres - ZX5E