MORLEY M35 User manual

M35
OWNERS
MANUAL
ORLEY
EQUIPMENT CO
SERIAL #:
ENGINE #:

WARNING
• Ifoperatedimproperly,thismachinemaycauseseriousinjury.
• Donotwearlooseclothingwhenoperatingthismachineasitmay
becomeentangledintheequipment.
• Stayclearofallmovingpartswhenthemachineisrunning.
• DONOTworkonthismachinewhiletheengineisrunningandNOT
properlysecured.
• ALWAYSwearsafetyglasses,soundprotection(earplugs),hand
protection(gloves),andsteel-toedbootswhenoperatingthis
machine.
• NEVERstandinwaterwhileoperatingthismachine(ELECTRIC
MODEL).
• ALWAYSuseproperlygroundedpowercords(ELECTRICMODEL).
• PowercordsshouldALWAYSbetheproperwiregaugeforeach
particularapplication(ELECTRICMODEL).
• ALLextensioncordsshouldbepluggedintoa“groundfaultinterrupter”
(ELECTRICMODEL).
• NEVERuseextensioncordsthatareinanywaydamaged,frayedor
cut(ELECTRICMODEL).
• ALWAYSusethepropercuttingRPMasspecificiedbyyourblade
manufacturer.
• ALWAYSshutoffthemachinebeforechangingtheblade(UNPLUG
ELECTRICMODELbeforechangingtheblade).
• InsureproperpositionandsecurityofALLsafetyguardsbefore
operatingthismachine.
• ALWAYSinspectthemachinebeforeuseforsafeoperation.
• FIREHAZARD!Inspectforanyleakingfluids(gas,oilandetc.)
operationofthismachine

• DONOTattemptofoff-loadanypieceofequipmentonunevengroundof
anydegreeofslope.DONOTleaveequipmentunattendedonuneven
ground.Injuryordeathmayoccur.
THIS EQUIPMENT SHOULD NOT BE OPERATED BY ANYONE UNDER
THE AGE OF 18.
• DONOTjump-startadeadbatteryonthismachine.Theprocessof
jump-startingadischarged(dead)batterycan,undercertainconditions,result
inabatteryexplosionfromtheignitionofhydrogengas,resultingininjury
ordeath.
WARNING Continued
WARRANTY:
MorleyEquipmentCompanyWarrantsthatatthetimeofshipment,theproduct
manufacturedbyMorleyEquipmentCompanyandsoldhereundershallbefreefrom
defectsinmaterialandworkmanship.
WARRANTY ADJUSTMENTS:
MorleyEquipmentCompanyagreestorepairorfurnishanyfaultycomponentwithin
30-daysfromdateofpurchaseprovidedthemachineisoperatedandmaintainedin
accordancewithMorleyEquipmentCompanyOwnersandEngineManualsand
OperatingInstructions.
IfexaminationsbyMorleyEquipmentCompanyprovesadefectwithinWarranty,receipt
verifyingpurchasedateandserialnumbersarerequiredtoobtainAdjustment.Oneyear
Warrantyonmajorcomponents(suchasengine,drivemotors,hydraulicpump,
hydraulicmotorandetc.)withanauthorizedservicefacility.SeeOwnersManualfor
Warrantyfromthemanufacturerofthatproduct.
Noproductwillbeacceptedforreturnorreplacementwithoutpriorauthorizationby
MorleyEquipmentCompany.Productsreturnedareaddressedto:Morley
Equipment Company, 41161 Sandalwood Circle, Murrieta, CA 92562:
[phone].
EXCLUSIONS FROM WARRANTY:
ThisWarrantydoesnotextendtoanyproductsuppliedbyMorleyEquipmentCompany
whichhasbeensubjectedtomisuse,neglect,accident,improperinstallationorusedin
violationofinstructionsprovidedbyMorleyEquipmentCompany.
LIMITED WARRANTY

SAW INFORMATION
1. ThisManualprovidesthebasicinstructionsfortheoperationandmaintenanceof
theM0Eelectricconcretesaw.Tocomplywithcodesinyourareaofoperation,youwill
needtoinstalltheappropriate3-phaseplugend.
2. M35 Air-Cooled:
MOTOR: Kohler Command Pro CH980 - 4 - Stroke, air cooled, VTwin,
35hp, Gas
Drive Unit: Hydrostatic Transmission
Water Pump: Self-priming Electric (Optional)
Spindle: 1-3/8” with Tap-base Pillowblock Bearings
Arbor Size: 1” with 1/4” Keys
Blade Capacity: 12 to 24” Diameter
Depth Control: Hydraulic Raise/Lower w/locking stop
Fuel Capacity: 4-Gallons
Weight: 690-Lbs.
Length: 39”
Width: 26.5”
Height: 39”
OPTIONAL EQUIPMENT
1. Bladeguard – Comes with 16” guard. 18”, 20” and 24” available as options.
2. Night Light
3. Electric Water Pump
3. Thenewmachinewastest-runbeforeleavingMorleyEquipmentCompany,
however,theengineshouldbecheckedwiththeEngineManualsothatthe
correctroutineisfollowedatalltimes.Checkallfluidlevels.Thisisvery
importantduringtheinitialrunning-inoftheengineasspecifiedintheEngine
Manual.
4. LUBRICATION/SERVICE CHART
ITEM
HydrostaticTransmission(F/R)
AirFilter
HydraulicPump(R/L)
SpindleBearings
PivotAxle
FrontWheels
CHECK
Monthly
Weekly
Monthly
AsRequired
AsRequired
AsRequired
LUBRICANT
20W-50MotorOil
Serviceasrequired
ATF
Grease
Grease
Grease

5. Wesuggestthatthespindlebearingsbecheckeddailyforthefirstweekofoperation.
Ifthebearingsare“hottothetouch,”thereasoniseitherinsufficientlubricationor
thedrivebeltaretotight.Toadjustorreplacethebelts,loosenthe3/8-inch“pinch”
bolts,oneoneithersideatthefrontofthemotorbaseplate,andthetwo1/2-inch
boltsthatrunverticalatthefrontofthemotorplate.Thisallowsthemotortoberaised
orlowered,looseningthebeltsforreplacementortensioning.Thenraisethemotor
andtightentheboltsafterbeltreplacementortoadjustthetensioning.Itisimportant
thatthetensionisjustenoughtodrivewithoutslipping.Tootightshortensbearinglife,
toolooseshortensbeltlife(DriveBelts:5–3VX375).
CONTROL OPERATING INSTRUCTIONS
1. WATER SUPPLY: Connectthewatersupplytothe“inlethose(1/2-inch),”openthe
watervalveandmakesurethat“outlet(1/4-inch),”hosesmountedinthebladeguard
arefreeofobstructions.Blowoutthewaterlinesbeforeoperationinfreezingconditions.
2. RAISE/LOWER: BypullingbacktheRaise/Lowerleveramomemtaryswitch
activatesanelectric-over-hydraulicpumptoraisethesaw.Pushtheleverfowardto
lowerthesaw.Youcancontroltheloweringspeedbyopeningthevalvegradually.For
adjustingthehandleassembly,seeaccompanyinginstructions.
3. SPEED CONTROL: TheForward/Reverseleverdeterminesforwardandreverse
speeds,witha“neutral”dynamicbrakepositioninbetween.Bypushingthespeed
controlleverfoward,thesawwillmoveforwardatvariablespeed,pullingthelever
backdoesthesameinreverse.
4. BLADE FITTING: Raisethesawtoaccommodateyourchoiceofblades,12”to24”
Liftoffthebladeguardwithengineoff.Removethespindlenutwiththespindlenut
wrenchprovidedwiththesawandthentheouterbladecollar.Inspectbothcollarsso
theywillseatflushwithblade.Placebladeonspindleshaftandalignwithcollarpinin
innercollar,nowreplaceoutercollarandspindlenut-tightenbystrikingspindlenut
wrenchwithprovidedhammerandfinally,replacebladeguard.IMPORTANT;Referto
blademanufacturerforrpmrecommendationswitheachbladetype/sizeselected.
5. STARTING THE ENGINE: ThisshouldbedoneasexplainedintheEngineManual.
6. POSITIONING THE SAW: Thesawmaybemaneuveredinseveralways.Position
thehandlebarstosuittheoperator’sleverage(Note:thisisarear-pivotsaw).The
independentdrivemotorsthatfunctionasdifferential,allowthesawtoberotatedby
liftingthefrontwheelsoffthegroundbypushingdownonthehandlebarsandrotating

7. CUTTING: Layoutthecutsusingachalklineorstringandpaint.Usethe
pointerguideasyoursawcut“gun-site”.Bringtheenginetotheblade
manufacturer’srecommendedRPM.Positionthesawtoinitiatethecut.Whenaligned
andpositioned,turn-onthewaterandlowerthesawtodesiredcutdepth,thenmovethe
sawforwardtoacomfortablecuttingspeed-don’t“labor”theblade.Wateramountisan
acquiredscience-askyourblademanufacturerforrecommendations.Readingtheslurry
isyourkeytocost-effectivecutting-justtherightamountofwaterisneededforcutting
speedandbladelife(ablade’saccumulatedinch-feetcut).Itisrecommendedto
step-cut-takeseveralpassestoreachdesireddepth-thisalsobenefitsbladelife.
Oncethechalked-outcuthasbeencompleted,returntheForward/Reverselevertothe
“neutral”positionandusingtheRaise/Lowerlever,raisethesawoutofthecut.Ifstep-
  cutting,returnthesawtotheoriginalinsertionpointandlowerthebladetothe
secondarydepthandrepeatthecut,thenraisethebladeasbeforeandpositionthesaw
forthenextcut.
8. CLEANING: Theentiresawshouldbethoroughlywashedimmediatelyafteruse.A
self-servecar-washofferseverythingneeded.Usecautiontopreventwaterfrom
associationwiththegastankandelectricalsystem.WD40workswellasawater
dispersant.Greasefittingsasneeded.
9. STORAGE: Always lubricate the saw after cleaning.
10. CALIBRATION: Alwayscheckalignment.Thespindleshaftandrearaxlesmustbe
alignedtoinsurethesawtravelsstraightandtheblademovesparalleltotherear
wheels.
11. REPLACEMENT PARTS: Allreplacementpartsmustbeorderedfrom
MorleyEquipmentCompanytoeffectWarranty.AlwayssupplyModelandSerial
Numberwhenorderingparts.
12. QUESTIONS AND CONCERNS: Should you have any questions relative to the
operation or servicing your equipment, do not hesitate to contact Morley Equipment
at [phone], [email protected]
BELTS: Drive Belts; 3VX375 (5); Hydraulic Pump Belts: 4L370
CONTROL OPERATING INSTRUCTIONS Continued:
thesawontherearwheelsinthedesireddirection,leftorright,andpositioningforthe
nextcut.Thesawmayalsobepositionedbyusingthe“wheel-borrow”approach-lift
therearwheelsandrotatetothedesiredpositionusingthefrontwheelstopivotthe
saw.

M35 PARTS LIST
SPINDLESHAFT ASSEMBLY
PARTS# REQUIRED DESCRIPTION
1100-35 1
1101-35 2
1102-35 2
1103-35 2
1104-35 1
1105-35 1
1106-35 1
1107-35 1
1108-35 1
1109-35 2
1110-35 5
Spindleshaft
Pillow-block Bearing
Inner Collar
Outer Collar
Left-hand Nut
Right-hand Nut
Sheave–5-groove
Bushing – Taper Lock
Key - 5/16”
Key - 1/4”
Drive Belts: 3VX375
2100-35 1 Weldment
2102-35 2 Wheel - 6x2”
2103-35 2 Collar - 1”
2104-35 2 Pillow-block Bearing - 1”
2105-35 2 Pin - 5/8x3.5”
3100-35 1 Pump Motor
3101-35 1 Raise Flow Control Valve
3102-35 1 Hydraulic Cylinder
3103-35 1 Raise/Lower Assembly Handle
3104-35 1 Pump Motor Solenoid
3015-35 1 Lowering Solenoid Valve
FRONT AXLE ASSEMBLY
HYDRAULIC RAISE/LOWER ASSEMBLY
Kohler Command Pro CH980

HYDROSTATIC DRIVE ASSEMBLY
PART# REQUIRED DESCRIPTION
4100-35 1 Hydraulic Pump
4101-35 2 Drive Motor
4103-35 2 Wheel Hub
4104-35 2 Wheel - 10x3”
4105-35 1 Filter Assembly
4106-35 1 Filter
4107-35 1 Reservoir - Plastic
4108-35 1 Forward/Reverse
Friction Lever Assembly
1Cable
2 Cable End - Balljoint
1 Hydraulic Pump Belt 4L370 A-35
4109-35
4110-35
4111-35
4112-35 1 Wheel Motor Bracket
4113-35-A & B 1 Hydrostatic Drive Pump Bracket
5101-35 1
5102-35 2
5103-35 2
5104-35 1
5105-35 1
3” Pointer Wheel
Delrin Bushing
Pointer Ends Lift
Cable Pointer
Weldment
6100-35 1Mainframe
6101-35 1Console
6102-35 1 Belt Guard - Left Side
6104-35 1 Belt Guard - Right Side Rear
6105-35 1 Rear Cover
6108-35 2Handlebar
6109-35 2 Locking T - Handle
6110-35 1 Fuel Tank
6111-35 1 Fuel Tank Cap
POINTER ASSEMBLY
FRAME CONSOLE

8100-35 1 Water Distribution Block
w/Hose Fittings
8181-35 2 Outlet Water Hose - 1/4”
8102-35 1 Inlet Water Hose - 1/2”
8103-35 1 Water Valve
8104-35 1 Mud Flap
8105-35 1 18” Bladeguard
8106-35 1 20” Bladeguard
8107-35 1 24” Bladeguard
BLADEGUARD ASSEMBLY
7100-35 1 Kohler CH980 Command Pro V-Twin - Gas
7103-35 1 Air Filter
7104-35 2 Air Filter Elements
7105-35 2 Hose - 90-Degree
7111-35 1 Throttle Cable
7112-35 1 Choke Cable
7113-35 1 Sheave – 6-groove
7114-35 1 Oil Filter
ENGINE
PART# REQUIRED DESCRIPTION
RAISING SPEED
FLOW CONTROL
VALVE
Just inside the rear access
panel at the lower left side of the
saw is a needle valve that allows
you to adjust the raising speed
imparted by the Raise/Lower
control lever. Your saw comes
with the raise speed pre-set at
the factory. This valve allows you
to reset the speed to suit your
needs.

RAISE/LOWER
VALVE
ADJUSTMENT
From time to time your
Raise/Lower Assembly may
need some minor
adjustments. If your saw
creeps down when the R/L
Lever is returned to its
“neutral” position after being
raised, the needle valve is not
closing completely. The
following adjustment is an
easy x.
Needle valves are known to take a “set” after continued use, meaning the stops
(open/close) change slightly so the R/L Lever (C) doesn’t completely close the valve
or open the valve when the Lever reaches its stops. Opening the valve to lower the
saw is not the issue, its the valve not closing completely that presents the problem.
By loosening this 7/16-inch nut (A) you can rotate the adjusting arm (B) to close the
needle valve. Once that adjustment has been made, tighten the nut. Now, when the
R/L Lever is pulled all the way back as the saw is raised and a spring then returns
the Lever back to its original “neutral” position, the saw will no longer creep down.