Morris C2 Contour User manual
OPERATOR’S MANUAL
S50150-02
C2 Contour
Air Drill
Table of Contents
Section 1:
Safety ............................................................................................................................1-1
Signal Words ................................................................................................................. 1-2
General Operation ......................................................................................................... 1- 3
Tractor Operation ........................................................................................................... 1- 3
Chemicals...................................................................................................................... 1-4
Transporting ................................................................................................................... 1-5
Hydraulics ...................................................................................................................... 1-5
Maintenance .................................................................................................................. 1-6
Storage .......................................................................................................................... 1- 6
Safety Signs .................................................................................................................. 1- 7
Locations ....................................................................................................................1- 9
Lighting and Marking ................................................................................................... 1-14
Section 2:
Specifications ..............................................................................................................2-1
Specifications and Options.........................................................................................2-2
Transport Dimensions ....................................................................................................2-4
Section 3:
Checklist ......................................................................................................................3-1
Manuals .........................................................................................................................3-2
Parts Manual .............................................................................................................3-2
Assembly Manual .......................................................................................................3-2
Checklist ........................................................................................................................3-3
Section 4:
Introduction .................................................................................................................4-1
Introduction ....................................................................................................................4-2
Section 5:
Operation .....................................................................................................................5-1
Application .....................................................................................................................5-2
Tractor ............................................................................................................................5-2
Hitching ........................................................................................................................5-3
Hitching to Tractor .........................................................................................................5-3
Unhitching from Tractor .................................................................................................5-5
Transport ........................................................................................................................5-5
Speed .....................................................................................................................5-5
Lights ......................................................................................................................5-5
Transport to Field Position ..........................................................................................5-6
Field to Transport Position ...........................................................................................5-7
Opener Operation ..........................................................................................................5-8
Accumulator System Operation and Pre-Charge Information .....................................5-8
Setting Maximum System Pressure (Trip Out Force) ..................................................5-9
Relieve System Pressure .........................................................................................5-10
Normal Operation .....................................................................................................5-10
Pressure Adjustment (On the go) ............................................................................. 5-11
Depth Adjustment ........................................................................................................5-12
Work Switch .................................................................................................................5-14
General Guidelines ......................................................................................................5-15
Quick Tips ....................................................................................................................5-16
Shank Trip Force .......................................................................................................5-16
Packing Force ...........................................................................................................5-16
Hydraulic System .....................................................................................................5-16
Lifting and Lowering the Openers ............................................................................5-16
Setting the Seed Depth ............................................................................................5-17
C2 Contour Air Drill August 2014 i
Table of Contents
Seeding Conditions ..................................................................................................5-17
Straw Management ..................................................................................................5-17
Air Drill Frame ..........................................................................................................5-18
Trouble Shooting Guide ............................................................................................5-18
Wing Lift Hydraulics .....................................................................................................5-19
Opener Hydraulics ......................................................................................................5-21
Section 6:
Maintenance .................................................................................................................6-1
General ..........................................................................................................................6-2
Safety ............................................................................................................................6-2
Tighten Bolts .................................................................................................................6-3
Tires ..............................................................................................................................6-3
Lubrication ....................................................................................................................6-4
Opener Maintenance .....................................................................................................6-5
Bushing Replacement ................................................................................................6-5
Cylinder Replacement ................................................................................................6-5
Opener Body Assembly..............................................................................................6-6
Opener Assembly .......................................................................................................6-8
Shank Replacement .................................................................................................6-16
Bleeding Hydraulic System.......................................................................................6-17
Hydraulic System Trouble Shooting ..........................................................................6-18
Hydraulics ....................................................................................................................6-19
Wheel Bearings ...........................................................................................................6-20
Implement Hub .........................................................................................................6-20
Contour Opener Hub ................................................................................................6-21
Wing Section Tie Rods ................................................................................................6-22
Outer Wing Lift Rod .....................................................................................................6-23
Gravity Lock ................................................................................................................6-23
Section 7:
Storage .........................................................................................................................7-1
Preparing for Storage .................................................................................................... 7- 2
Wing Lift Cylinder Shaft Protection ............................................................................... 7- 3
Removing From Storage ................................................................................................ 7- 3
Section 8:
Troubleshooting...........................................................................................................8-1
Machine not operating straight. .....................................................................................8-2
Lack of penetration. .......................................................................................................8-2
Openers wearing unevenly ............................................................................................8-2
Wing lifting too slowly. ....................................................................................................8-2
Wings not lowering. .......................................................................................................8-2
One wing will lift, other will not. .....................................................................................8-2
Oil accumulation. ...........................................................................................................8-2
Accumulator system pressure drop excessive. ..............................................................8-3
Openers won’t lift or lower. .............................................................................................8-3
Openers can not be fully pressurized. ...........................................................................8-3
Shanks hang back and trip out during normal operation. ..............................................8-3
Seed rows covered in loose soil after seeding. ..............................................................8-3
Packer wheels bounce and chatter excessively in field. ................................................8-3
Openers drop quickly after transport lock valve is closed. .............................................8-3
Opener pressure drops quickly during normal operation. ..............................................8-4
Excessive seed depth and soil throw. ............................................................................8-4
Openers not fully lifting to transport position. .................................................................8-4
ii August 2014 C2 Contour Air Drill
C2 Contour Air Drill August 2014 1-1
Section 1:
Safety
Safety
Section 1:
Safety 1-1
Signal Words ..................................................................................................................... 1- 2
General Operation ............................................................................................................ 1-3
Tractor Operation .............................................................................................................. 1- 3
Chemicals ......................................................................................................................... 1-4
Transporting ...................................................................................................................... 1-5
Hydraulics .........................................................................................................................1-5
Maintenance .....................................................................................................................1- 6
Storage ............................................................................................................................. 1-6
Safety Signs .....................................................................................................................1- 7
Locations .................................................................................................................... 1-9
Lighting and Marking ...................................................................................................... 1- 14
Section Contents
Safety
1-2 August 2014 C2 Contour Air Drill
Watch for this symbol. It identifies potential hazards
to health or personal safety. It means:
ATTENTION - BE ALERT.
Your Safety is involved.
Familiarize yourself with the location of all decals. Read them
carefully to understand the safe operation of your machine.
SAFETY-ALERT
SYMBOL
Three words are used in conjunction with the safety-alert symbol:
Signal Words
The words DANGER,WARNING or CAUTION are used
with the safety alert symbol. Learn to recognize the
safety alerts, and follow the recommended precautions
and safe practices.
Replace any DANGER, WARNING, CAUTION or
instructional decal that is not readable or is missing. The
location and part number of these decals is identied
later in this section of the manual.
The words Important and Note are not related
to personal safety but are used to give additional
information and tips for operating or servicing this
equipment.
IMPORTANT: Identifies special instructions or
procedures which, if not strictly
observed could result in damage to, or
destruction of the machine, process or
its surroundings.
NOTE: Indicates points of particular interest for more
efcient and convenient repair or operation.
Indicates an imminently hazardous situation that, if not
avoided, will result in DEATH OR SERIOUS INJURY.
DANGER
Indicates a potentially hazardous situation that, if not
avoided, could result in DEATH OR SERIOUS INJURY.
WARNING
Indicates a potentially hazardous situation that, if not
avoided, may result in MINOR OR MODERATE INJURY.
CAUTION
Safety
C2 Contour Air Drill August 2014 1-3
General Operation
• DO NOT RIDE!! Do not allow riders on the implement
when in motion.
• Do not allow extra riders in the tractor unless an
instructor seat and seat belt are available.
• Check behind when backing up.
• Reduce speed when working in hilly terrain.
• Never allow anyone within the immediate area when
operating machinery.
• Stand clear when raising or lowering wings.
• Keep all shields in place, replace them if removed
for service work.
Tractor Operation
• Be aware of the correct tractor operating procedures,
when working with implements.
• Review tractor operator’s manual.
• Secure hitch pin with a retainer and lock drawbar in
centre position.
Safety
1-4 August 2014 C2 Contour Air Drill
Chemicals
•
Use extreme care
when cleaning, filling or
making adjustments.
• Always read granular chemical or treated seed
manufacturer’s warning labels carefully and
remember them.
• Wear close tting clothing and appropriate personal
protective equipment for the job as specied by the
chemical and/or seed manufacturer.
•
Always wear
safety goggles, breathing
apparatus and gloves when handling with granular
chemical or treated seed.
• Do not feed any treated seed to livestock. Treated
seed is poisonous and may cause harm to persons
or livestock.
• Wash exposed skin immediately - do not leave
chemicals on your skin.
• Properly store chemicals in original containers with
labels intact per the manufacturer’s instructions.
• Always follow the manufacturer’s operating
instructions and warning labels when operating an
ammonia tank with the equipment.
• Do Not enter Air Cart tank unless
another person is present and the
tractor engine has been shut off.
Danger
Failure to comply may result in death or serious injury.
Read Operator’s Manual and decals on Ammonia tank before operating Air Cart.
Become familiar with all warnings, instructions, and controls.
Always wear gloves and goggles when transferring or handling ammonia.
Always stay clear of hose and valve openings.
Always be sure pressure is relieved before disconnecting hoses or parts.
Always secure connecting parts and safety chains before towing ammonia trailer.
Always have ample water available in case of exposure to ammonia liquid or gases.
Safety
C2 Contour Air Drill August 2014 1-5
Transporting
• Be aware of the height, length and width of
implement. Make turns carefully and be aware of
obstacles and overhead electrical lines.
• Always travel at a safe speed. Do Not Exceed 20
mph (32 kph).
• Use an agricultural tractor that is large enough with
sufcient braking capacity so that the weight of the
loaded equipment towed does not exceed 1.5 times
the weight of the tractor.
• Use ashing amber warning lights, turn signals and
SMV emblems when on public roads.
• Do not transport in poor visibility.
• The slow moving vehicle (SMV) emblem and
reectors must be secured and be visible on the
machine for transport.
• Avoid soft surfaces, the additional wing weight on
the centre wheels could cause the machine to sink.
• Ensure safety chain is attached correctly to the
towing vehicle and the hitch of the implement.
• Check that wings are rmly seated on transport wing
stops, and wing lift valve and opener valve are in
locked postion.
• Be familiar with and adhere to local laws.
Hydraulics
• Do not search for high pressure hydraulic leaks
without hand and face protection. A tiny, almost
invisible leak can penetrate skin, thereby requiring
immediate medical attention.
• Use cardboard or wood to detect leaks - never your
hands.
• Double check that all is clear before operating
hydraulics.
• Never remove hydraulic hoses or ends with machine
elevated. Relieve hydraulic pressure before
disconnecting hydraulic hoses or ends.
• Maintain proper hydraulic uid levels.
• Keep all connectors clean for positive connections.
• Ensure all ttings and hoses are in good condition.
• Do not stand under wings.
Safety
1-6 August 2014 C2 Contour Air Drill
Caution
Care should be taken when
working near the Air Cart
while the fan is running.
Product blowing out of
the system could cause
personal injury.
Caution
Keep service area
clean and dry. Wet
or oily floors are
slippery. Wet spots
can be dangerous
when working with
electrical equipment.
Maintenance
• Shut tractor engine off before making any
adjustments or lubricating the machine.
• Block machine securely to prevent any movement
during servicing.
• Wear close tting clothing and appropriate personal
protective equipment for the job.
• Always wear safety goggles, breathing apparatus
and gloves when working on seeder lled with granular
chemical or treated seed per the manufacture’s
instructions.
• Do not modify the machine.
Storage
• Store implement away from areas of main activity.
• Level implement and block up securely to relieve
pressure on jack.
• Do not allow children to play on or around stored
implement.
Safety
C2 Contour Air Drill August 2014 1-7
Safety Signs
Familiarize yourself with the location of all decals. Read them
carefully to understand the safe operation of your machine.
DANGER
ENSURE CYLINDER IS COMPLETELY FILLED WITH
HYDRAULIC FLUID TO AVOID UNEXPECTED MOVEMENT.
WINGS MAY FALL RAPIDLY CAUSING BODILY INJURY.
ALWAYS STAY CLEAR OF FOLDING WINGS WHEN BEING
RAISED, LOWERED, OR IN ELEVATED STATE.
WINGS ARE IN ELEVATED POSITION.
ALWAYS INSTALL ALL LOCKUP DEVICES PROVIDED WHEN
C13704
Personal injury or property damage may result from
and further information.
Weight of fully loaded implement should not be more than
Refer to tractor and implement Operator’s Manuals for weights
Maximum recommended towing speed is 20 mph (32 km/h).
Always use large enough tractor with sufficient braking capacity.
Use flashing amber warning lights and SMV emblem when on
public roads, except where prohibited by law.
1.5 times weight of tractor.
N24301
WARNING
loss of control.
To prevent serious injury or death:
Stay away from beneath the wheels
Keep others away.
when in the raised position.
causing bodily injury.
Front wheel castor may rotate rapidly
OVERHEAD HAZARD
S47332
WARNING
Safety
1-8 August 2014 C2 Contour Air Drill
Familiarize yourself with the location of all decals. Read them
carefully to understand the safe operation of your machine.
Safety Signs - Continued
To prevent serious injury or death:
· Relieve pressure on hydraulic system before
· Wear proper hand and eye protection when
· Keep all components in good repair.
C-4262
HIGH-PRESSURE FLUID HAZARD
servicing or disconnecting hoses.
searching for leaks. Use wood or cardboard
instead of hands.
WARNING
This implement may exceed maximum
road regulations. Before you transport
this implement contact a local agency
regarding road regulations concerning
maximum allowable implement
dimensions.
C31201
WARNING
Keep off while machine is moving
or mechanism is running.
D13705
WARNING
CRUSHING HAZARD
S44446
Before servicing hydraulics - Place
STAND CLEAR - openers move rapidly
To prevent serious injury or death:
under hydraulic pressure.
WARNING
"System" valve in service position and
relieve pressure from hydraulic system.
Shut tractor off and remove key before
servicing or adjusting depth.
Place "Openers" valve in locked position
before adjusting depth or transporting.
Safety
C2 Contour Air Drill August 2014 1-9
Safety Signs - Continued
Locations
Front
Rear
C13704
C-4262
C31201
D13705
N24301
S44446
C13704
Safety
1-10 August 2014 C2 Contour Air Drill
Safety Signs - Continued
Decal Locations - 25 and 31 Models
Safety
C2 Contour Air Drill August 2014 1-11
Safety Signs - Continued
Decal Locations - 41 and 51 Models
Safety
1-12 August 2014 C2 Contour Air Drill
Safety Signs - Continued
Decal Locations - 61 and 71 Models
Safety
C2 Contour Air Drill August 2014 1-13
Safety Signs - Continued
Decal Locations - 80, 86 and 90 Models
Safety
1-14 August 2014 C2 Contour Air Drill
Lighting and Marking
MORRIS recommends the use of correct lighting and
marking to meet the ASAE standard for roadway travel.
Be familiar with and adhere to local laws.
Amber warning and red tail lights secured on the machine
promote correct transportation of this implement.
Note: Always replace missing or damaged lights
and/or connectors.
Amber warning and red tail lights must be mounted to
the rear of the implement and be visible from front and
rear. The lights must be within 16 inches (41 cm) of
the extremities of the machine and at least 24 inches
(60 cm) but not over 10 feet (3 m) above ground level.
Note: Always replace missing or damage front,
side, rear reectors and SMV emblem.
Safety
C2 Contour Air Drill August 2014 1-15
Lighting and Marking - Continued
Safety
1-16 August 2014 C2 Contour Air Drill
Lighting and Marking - Continued
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