morse 5154 Series User manual

Copyright 2019 - Morse Mfg. Co., Inc. Form OMCP-5154-3 (200000-______) Updated 14 Jun, 2019 3:43 PM) 1
The Specialist In Drum Handling Equipment
5154 Series
AC Control Packages with
Variable Frequency Drive
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 U.S.A.
morsedrum.com [phone]
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Description. . . . . . . . . . . . . . . . . . . . . 3
Installation. . . . . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . .. . . . . 3
Operator’s Manual
for Morse Control Packages
Part # CP-1-5154-1-115, CP-2-5154-1-115
Part # CP-1-5154-1-230, CP-2-5154-1-230
Part # CP-1-5154-3-230, CP-2-5154-3-230
Part # CP-1-5154-3-460, CP-2-5154-3-460
Serial Number 200000 to ______
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts and test rotation.
Perform necessary load test, inspections, operator training, etc.

The Specialist In Drum Handling Equipment
5154 Series
AC Control Packages with
Variable Frequency Drive
Operator’s Manual for Morse 5154 Series AC Control Packages
with Serial Number 200000 to ______
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OMCP-5154-3 (200000-______) Updated 14 Jun, 2019 3:43 PM) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
DANGER – Live electrical parts could cause death or shock.
DANGER - Lock out and tag out power before working on any electrical wiring.
DANGER -Onlyqualiedelectriciansaretodoelectricalwork.
DANGER - Do not remove or install any parts while housing is connected to power.
WARNING - Changes made to the machine could cause death, injury or damage.
WARNING -DoNotModifytheUnit.Undernocircumstancesshouldanymodicationsbemadeto
theMorsemachinerywithoutfactoryauthorization.Anymodicationsmayvoidthewarranty.This
machinewasdesignedtoperformaspecicjobandalterationsmayresultininjurytooperatoror
machine.
WARNING - Rotating parts could cause death or severe injury.
WARNING -NoLooseFittingClothing.Wearclose-ttingclothingandsafetyequipmentappropriate
tothejob.Loosettingclothingmaybecomecaughtonthemachineryandcauseseverepersonal
injury.
CAUTION - Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium dioxide, and
2-methylimidazole, which are known to the State of California to cause cancer, and bisphenol-A, which is known to
the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment
5154 Series
AC Control Packages with
Variable Frequency Drive
Operator’s Manual for Morse 5154 Series AC Control Packages
with Serial Number 200000 to ______
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OMCP-5154-3 (200000-______) Updated 14 Jun, 2019 3:43 PM) 3
Description
The Morse Drum Roller Control Package includes the following features: a start & stop button along with a red emergency stop button.
Alockablemaindisconnecttoshuto󰀨andlockoutpowertotheunit.A24vdccontrolsupply.Wireterminalsforexternalconnectionof
a safety interlock switch. A timer for controlling the amount of tumbling time, from a few seconds to 16 hours. A variable speed knob for
controlling drum rotation from 1 to 30 rpm.
Installation
Securecontrolmasttotheoorusingfour3/8”diameterx
3-1/2”longstudanchors(notincluded).Installmastoutside
safety enclosure.
Install interlock switch to safety enclosure. See enclosure
installation instructions.
Route wiring to interlock switch and motor. All wiring must
be to national and local code. Use a sealing strain relief to
bring wires into control box.
Connect control panel to rotator. See control panel wiring
diagram and connection drawing on motor nameplate.
Terminals T1, T2 and T3 are marked on terminal block
inside control panel housing.
With power to circuit locked out and tagged out, connect
control panel to plant circuit.
Close panel before powering up.
Operating Instructions
Load drum onto drum roller.
Power up control panel. Press
green START button to begin drum
rolling.
Set timer to rotate drum for desired
time, from just a few seconds to
16 hours. Use buttons to adjust
seconds, minutes and hours.
Use variable speed knob to control
drum rotation from 1 to 30 rpm.
Press black STOP button to stop
rolling. A red EMERGENCY STOP
button is included in case of
emergency. Push to activate and
twist to release.