morse 456 Series User manual

Copyright 2019 - Morse Mfg. Co., Inc. Form OMCP-456-EXP (200000-______) (Updated 20 Jun, 2019) 1
The Specialist In Drum Handling Equipment
456 Series
Explosion Proof AC Control Packages
[email protected] 103 Kuhn Rd.
Syracuse, NY, 13208 U.S.A.
morsedrum.com [phone]
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Description. . . . . . . . . . . . . . . . . . . . . 3
Installation. . . . . . . . . . . . . . . . . . . . . . 3
Operating Instructions. . . . . . . . . . . . . . .. . . . . 3
Operator’s Manual
for Morse Control Packages
Part # CP-456-E1-115
Part # CP-456-E1-230, CP-456-E1-220-50
Part # CP-456-E3-230, CP-456-E3-230-50
Part # CP-456-E3-460, CP-456-E3-400-50
Part # CP-456-E3-575
Serial Number 200000 to ______
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
Check for visible damage. If you choose to accept damaged•
freight, always sign noting the damage on the Bill of
Lading.
Document the damage and have the truck driver sign. We•
recommend keeping a digital camera at your receiving dock
for this purpose.
Open packages expeditiously to check the condition of the•
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
Immediately• report all damage to the shipping company!
Then you may contact Morse for assistance with your
freight claim.
Morse Manufacturing will not be held responsible for any•
damaged freight that is not signed for as damaged.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for two years when used properly within
its rated capacity. Warranty does not cover wear from normal use
or damage from accident or abuse. Motors and other purchased
parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
anymodications,unauthorizedrepairsorpartssubstitution.
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Review the Material Safety Data Sheet(s) for the material(s) in
the drum(s) and take all necessary precautions. Safety shoes,
work gloves, hard hat and other personal protective devices are
recommended.
Prior to initial use, inspect all moving parts and test rotation.
Perform necessary load test, inspections, operator training, etc.

The Specialist In Drum Handling Equipment
456 Series
Explosion Proof AC Control Packages
Operator’s Manual for Morse 456 Series Explosion Proof AC Control Packages
with Serial Number 200000 to ______
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OMCP-456-EXP (200000-______) (Updated 20 Jun, 2019) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.
This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious injury or
death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.
DANGER – Live electrical parts could cause death or shock.
DANGER - Lock out and tag out power before working on any electrical wiring.
DANGER -Onlyqualiedelectriciansaretodoelectricalwork.
DANGER - Do not remove or install any parts while housing is connected to power.
WARNING - Changes made to the machine could cause death, injury or damage.
WARNING -DoNotModifytheUnit.Undernocircumstancesshouldanymodicationsbemadeto
theMorsemachinerywithoutfactoryauthorization.Anymodicationsmayvoidthewarranty.This
machinewasdesignedtoperformaspecicjobandalterationsmayresultininjurytooperatoror
machine.
WARNING - Rotating parts could cause death or severe injury.
WARNING -NoLooseFittingClothing.Wearclose-ttingclothingandsafetyequipmentappropriate
tothejob.Loosettingclothingmaybecomecaughtonthemachineryandcauseseverepersonal
injury.
CAUTION - Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium dioxide, and
2-methylimidazole, which are known to the State of California to cause cancer, and bisphenol-A, which is known to
the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment
456 Series
Explosion Proof AC Control Packages
Operator’s Manual for Morse 456 Series Explosion Proof AC Control Packages
with Serial Number 200000 to ______
morsedrum.com
Copyright 2019 - Morse Mfg. Co., Inc. Form OMCP-456-EXP (200000-______) (Updated 20 Jun, 2019) 3
Description
The Morse 456 Series Explosion Proof Control Package includes the following features: A start & stop button and a reset button. Wire
terminals for external connection of a safety interlock switch. The explosion proof control package is rated NEMA 7/9, UL & CSA for use
in the following hazardous locations: Class I Group C & D, Class II Groups E, F & G.
Installation
Securecontrolmasttotheoorusingfour3/8”diameterx
3-1/2”longstudanchors(notincluded).Installmastoutside
safety enclosure.
Install interlock switch to safety enclosure. See enclosure
installation instructions.
Route wiring to interlock switch and motor. All wiring must
be to national and local code. Use an explosion proof
conduit to bring wires into control box.
Connect control panel to motor. See control panel wiring
diagram and connection drawing on motor nameplate.
Terminals T1, T2 and T3 are marked on terminal block
inside control panel housing. Adjust overload to match
motor amp draw at desired voltage.
With power to circuit locked out and tagged out, connect
control panel to plant circuit.
Close panel before powering up.
Operating Instructions
Load drum onto drum rotator.
Power up control panel. Press green START button.
•
Slowly position drum holder to upright position and lower to the•
oorusinghydraulicvalves.
Load drum onto load plate. Follow procedure in 456 Series Operator’s
Manual.
Rotate drum. Follow procedure in 456 Series Operator’s Manual.
After drum rotation, return drum to upright for unloading. Follow procedure
in 456 Operator’s Manual
PressredSTOPbuttontoturnmachineo󰀨.
Use reset button only if overload/circuit breaker trips. Allow box to cool for a
few minutes and push reset button in slowly.