Morso Model F User manual

•
.
Instructions Manual
MORS0 Mitring machine
Model F
61497
MASKINFABRIK
HARALDSVEJ 21- DK-8900RANDERS - DANMARK
s

MASKINFABRIK
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Instructions manual
MORS0 Mitring machine
Model F
CONTENTS
0-1
I
I
Beware of the extreme
sharpknives
Introductionpage A-l
Functional Description
generaldescriptionpage B-l
machinedescription page B-2
description ofthe
leversystempage B-3
description of cuttingpage B-4
TechnicalDatapage C-l
Dimensions of work piecespage C-2
Mounting Instructions
generalpage D-l
mounting of tableextension
and divided beampage D-l
OperatingInstructions
operating devicespage E-l
before startingpage E-2
degreeadjustment of fencespage E-3
adjustment of length of
moulding page E-4
adjustment of rebate supportspage E-5
adjustment of forward
movementpage E-5
adjustment of heightstoppage E-6
working procedurepage E-7
after working procedurepage E-7
ServiceReferences
lubrication instructionspage F-l
cleaning page F-l
changing of knives page F-2
grinding of knivespage F-3
regulation of draw bar page F-4
adjustment of forward
movementpage F-4
adjustment of springspage F-5
adjustment of height
movement page F-6
changing of sparepartspage F-7
Locating Faults / Methods for Repairpage G-l
Safety
safety devices
regulations
page H-l
page H-l
MORS0 F -95030-1/gb1

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Instructionsmanual
MORS0Mitringmachine
Model F
CONTENTS
0-2
Beware of the extreme
sharpknives
Index of SpareParts
survey
machine
knife block unit
drive mechanisme
rebatesupports
Supplement
page 1-1
page 1-2
page 1-3
page 1-4
page 1-5
K
Accessories:
rebate support attachment,autom.
description page L-l-1
installation instructionspage L-l-2
adjustment of rebate supportspage L-l-3
index of sparepartspage L-2
MORS0 F -9503 0-2/gb1
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Instructions manual
MORS0Mitringmachine
Model F
0©
Typ«EH
picture A-1-1
I
INTRODUCTION
A-1
g \
ipiWr
\
A-1
Beware of the extreme
sharp knives
We recommend to read thisinstructionmanual
carefully before the first starting ofthe
machine.
Defects ofthe machineprovablyarosen due
to mistakes in operation will notbe covered
by the warranty.
Use of the Instruction Manual:
In thisinstructionmanual all information
needed for using all possibilities ofthe
MORS0-mitringmachine is found.
(see picture A-1-1)
(1) HeadLines
Refers tothe headline ofthe chapter.
(2) Index of pages
The letter isthe description ofthe chapter.
The figure isthe consecutive pagenumber in
the chapter.
(3) Text
The texts belonging tothe chapter in which
you will find all information and explanations
necessary.
(4) Illustration
Drawing tothe text in (3).
MORS0 F -9503A-1/gb1

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Instructions manual
MORS0 Mitringmachine
Model F
picture B-1-1
FUNCTIONAL DESCRIPTION
B-1
Beware of the extreme
sharp knives
General Description
MORS0-F mitringmachine isan important
help to make mitres in woodenmouldings for
all purposes.
MORS0-F isa manualfoot-operatedmachine.
The operation in easy.
MORS0-F mitringmachine is providedwith
sliding longitudinalstop,measuring scale,
adjustable fences (45°-90 ) on both sides of
the knives,adjustable rebate supports.
MORS0-F cuts double mitre at45and single
mitre upto 90°.
With the MORS0-F you achieve a quite
smooth,clean, and exact cut when youcut
the work piece intwo cuts.
This is donemanually onthe MORS0-F.
The conveying (forward movement) ofthe
knive block is made so that the last cutisa
so-called trim-cut.
A special lever system makes the operation of
the machinevery easy. Twinreturnsprings
bring the knife blockback to startingposition.
The heightmovement ofthe knife block
(length of stroke) is contineouslyadjustable.
The pieces of moulding canbe joinedwithout
any finishing.
(PictureB-1-1).
MORS0 F -9503 B-1/gb1

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MORS0Mitringmachine
Model F
FUNCTIONAL DESCRIPTION
B-2
picture B-2-1
I
Beware of the extreme
sharpknives
Machine Description
The MORS0-F is constructed asa compact
machinewith a soliddimensionedframe(1),
with built in lever system (2).
The cuttingfunction (3)is placed ontopof
the machine.
In the slideframe (4) fitted atthe cross (5)
the knife block (6)is moved upand down. The
cross (5) runs inthe guidings ofthe table.
The knives (7) fitted onthe knife block cut
the moulding.
The conveying (forward movement) ofthe
knife block takes place manually.
The moulding is placed onthe table (8)
against the fences (9)+ (10)adjusted inthe
angle required.
The rebate supports (11) are adjusted tothe
height ofthe rebate.
The length ofthe finishedmoulding isad-
justed by means ofthe stopblock(12). The
measurements are read from the scales (13)
on the tableextension(14).
MORS0 F -9503 B-2/gb1

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MORS0Mitringmachine
Model F
FUNCTIONAL DESCRIPTION B-3
picture B-3-1
•
•
'
'
Beware of the extreme
sharpknives
DESCRIPTION OF THE LEVER SYSTEM
The cuttingmovement is carried out manually.
The length of stroke ofthe knives is adjusted
to max. 165mm (can be changed to max. 200
mm, see chapterF-6).
The cuttingtakesplace by means ofa foot
operatedlever system.
The pedal (1)is pressed down.
The footpedal tipper (2) pulls the draw bow
(3), draw bar (4), andthe knife block (5)
down.
By relieving the foot pressure from the foot
pedal the knife block returns totop position
by means ofthetwo springs(6).
The heightstop (7)is slidable.
.
MORS0 F -9503 B-3/gb1
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Instructions manual
MORS0Mitringmachine
Model F
FUNCTIONAL DESCRIPTION B-4
picture B-4-1
I
Beware of the extreme
sharpknives
DESCRIPTION OF CUTTING
The knife block (1)isintop position andthe
slide frame (3)inthe rearposition.
Working with a moulding with rebate the
rebate supports (2)are adjusted tothe height
of the rebate.
The forward movement is adjusted manually
with handle (4)toa suitablestarting position
on the moulding.
The pedal (5)is pressedhome,thenrelieve
the foot pressure so that the springs take the
knife block (1) back totop position.
The handle (4)isnow moved a suitable
distance forward (depending onthe hardness of
the wood) inthe tooth arc (6), andyou make
the next cut.
Proceed in this way until the moulding iscut
through.
The last cut must always bea small cut. The
tooth arcis constructed so that the lasttooth
only has half travelcompared tothe other
teeth.
Even with small mouldings you mustmake the
last small cutin order to achieve a good
result.
MORS0 F -9503B-4/gb1

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Instructionsmanual
MORS0 Mitringmachine
Model F
picture C-1-1
MORS
Beware of the extreme
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MORS0 F -9503C-1/gb1
10
TECHNICAL DATES
C-1
MachineDimensions
(max.):
Length (a)
Width (b)
Height (c)
Weight
PlacingMeasures:
Spaciousness to Wall
min.
Noise/Pollution:
NoiseLevel
Pollution
Working Capacity:
Mitres
Double
Single(left-right)
up to
Length of Moulding
from 100mmto max.
Working Width (max.) *
Working Height (max.)*
Square Cutting (max)
Measuring Scale (upto)
2200 mm
510mm
1150 mm
98kg
1000 mm
noiseless
none/dustfree
45°
90°
1500 mm
100 mm
160 mm
65/65 mm
1500 mm
*see diagram,page C-2and service F-6

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Instructions manual
MORS0Mitringmachine
Model F
TECHNICAL DATES
C-2
9070503010
100
picture C-2-1
I
Beware of the extreme
sharpknives
MORS0 F -9503 C-2/gb1
DIMENSIONS OF WORK
PIECE
By means ofthe diagram,
figure C-2-1, the cross
section ofthe work piece
can be determined.
The knife line determines
the max.height.
On the right (vertical)
measuring scale the height
is read, andonthe
horizonal measuring scale
the width is read.
11

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Instructionsmanual
MORS0 Mitring machine
Model F
picture D-1-1
I
MOUNTING INSTRUCTIONS
D-1
Beware ofthe extreme
sharpknives
IN GENERAL
The machine is deliveredready for start and
completewithstandardequipment.
Only the tableextension (1)and dividedbeam
(5) are dismounted during transport.
NOTE before starting up first time:
1. Remove the locking pininthe machine
table(markedwith a yellow/black wing).
2. The knife block is moved halfway
backwards, andthe slide is fitted.
Placing according tothe spaciousness to wall
stated in C-l.
The machine canbe fastened tothe floor
with screws inthetwo holes inthe bottom
frame of the machine.
Check beforeeach start that all protection
devices are fitted correctly.
MOUNTING OF THE TABLE EXTENSION AND
DIVIDED BEAM
Before mounting the table extension (1)the
ends ofthe table extension andthe table (2)
must be cleanedverythoroughly.
Specialattentionmust be paid tothepinand
screwholes asthe smallestamount of dirt
will prevent the correctalignment.
After the cleaning the tableextension is
pressedagainst the table so that the pins (4)
placed inthe table extension are inserted in
thepin holes inthe table.
Then the includedscrew (3)is inserted inthe
screwhole and fastenedwith a standardscrew
driver (nv= 19 mm).
The divided beam (5)is fitted onthe table
extension (pins (6)are fitted inthe table
extension). Itis fastenedwithcylinderscrew
(7).
(Extraextensiontable and supporting legcan
be delivered as accessories).
MORS0 F -9503 D-1/gb1
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Instructions manual
MORS0 Mitring machine
Model F
OPERATING INSTRUCTIONS
E-1
picture E-1-1
f
Beware of the extreme
sharp knives
OPERATING DEVICES
1 = Handle - fastens the leftfence
2 = Scale - degree adjustment of leftfence
3= Handle - fastens the right fence
4 = Scale - degree adjustment of rightfence
5 = Nut- heightadjustment of left rebate
support
6 = Nut- heightadjustment of right rebate
support
7= Hand Lever - forward movement
8= Tooth Arc- forward movement
9 - Star Wheel - adjustment of stopbeam
10 = Scale - lengthadjustment
11 = Foot pedal - cutting movement ofthe
knife block
12 = Screw - heightstop for knife block
13 = Star Wheel - fastenssafetyguard
MORS0 F -9503E-1/gb1
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picture E-2-1
I
Instructions manual
MORS0Mitringmachine
Model F
OPERATING INSTRUCTIONS
E-2
Beware of the extreme
sharpknives
BEFORE STARTING
Before staring the machine the following must
be checked and adjusted:
1. Check
a) knives (1)
generalcondition
sharpness
b) waste
room for waste
c) safety devices
installation ofall safety devices:
safetyguard for knives (2)
safety guards on fences (3)
f) table and tableextension
cleanness and undamaged surface
2. Adjustments
a) the angle ofthe fences (4)
(adjustment instructionspageE-3)
b) length of moulding (5)
(adjustment instructionspageE-4)
c) rebate supports (6)
(adjustmentinstructionspageE-5)
d) forwardmovement (7)
(adjustment instructionspageE-5)
e) heightstop (8)
(adjustment instructionspage E-6
MORS0 F -9503 E-2/gb1
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Instructions manual
MORS0 Mitring machine
Model F
OPERATING INSTRUCTIONS E-3
®
picture E-3-1
picture E-3-2
Beware of the extreme
sharpknives
DEGREE ADJUSTMENT OF FENCES
The fences (1)+ (2)are adjusted as required
(from the factorythey are adjusted to45for
double mitre).
If, for instance, you want to make a 6-sided
(hexagonal) frame the following procedure is
used:
6 pieces of moulding arecutinthe normal
way at45so that the inside measure of
eachpiece of moulding is equal tothe
finished insidemeasure ofthe frame
the width ofthe rebate.
plus
approx.
Hand levers (3)and(4)are loosened andthe
fences are turnedaccording tothe scales (5)
and (6)to 6(T
o
The degree adjustment
the mark(7).
is read by means of
After the adjustment the hand levers (3)and
(4) are fastenedagain, andall moulding ends
a cut separately at60- single mitre.
EXACT ADJUSTMENT OF THE FENCES:
When the fenceshavebeenadjusted to other
degreesthan 45the correct re-adjustment to
45 is made as follows:
Put a straight steel ruler (8) against the
measuring scale (9)so that it also reaches
along the right fence(2). Nowyou adjust the
right fence (2) according tothe steel ruler,
and the right
adjusted at45.
fence (2) will be exactly
Put the steel ruler (8) against the rightfence
(2) (that isnow exactly adjusted at45),and
proceed as mentionedabovewith the adjust-
ment ofthe leftfence(1).
15

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Model F
OPERATINGINSTRUCTIONS
E-4
picture E-4-1
I
Beware of the extreme
sharpknives
MORS0 F -9503E-4/gb1
16
ADJUSTMENT OF LENGTH OF MOULDING
Principle:
The inside measures of
measures less 2 times
a frame = outside
the width ofthe
width
moulding (if both ends arecutat 45°.)
The width ofthe moulding is measured by
means ofthe transverse measuring scale (2)
on the table (1). on the table (1).
The length ofthe moulding is measured by
means ofthe measuring scale (3)onthe table
(1) andthe measuring scale (4)onthe stop
beam (5).The measuring scale (4)onthe stop
beam (5)is carried outin double measures.
Example 1:
Outside measures ofthe frame:
1. Star wheel (7)on stop block (6)is
loosened.
2.The required length of moulding is29cm.
The mark "0"on scale (4)on stopbeam
(5) is adjusted exactlyopposite the29cm
mark onthe measuring scale (3)onthe
table.
The outsidemeasures ofthe frame will be
29 cm.
3. Star wheel (7)is fastened.
Example 2:
Inside measures ofthe frame:
1. Star wheel (7)onthe stop block (6)is
loosened.
2.The width ofthe moulding, excl. the
rebate (e.g. 3.5cm)is read onthe
transversescale (2)onthe table.
3.The required length of moulding is27cm.
The 3.5cm mark on scale (4)onthe stop
beam (5)is adjustedexactlyopposite the
27 cm mark onthe measuringscale (3)on
the table.
The inside measures ofthe frame will be
27 cm.
4. Star wheel (7)is fastened.
_J

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Model F
picture E-5-1
picture E-5-2
A
Beware of the extreme
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OPERATIONINSTRUCTIONS
E-5
ADJUSTMENT OF REBATE SUPPORTS
(picture E-5-1)
The knife block must beintop position during
the adjustment.
The rebate supports are onlyusedwhen
cutting mouldingswith rebates.
To adjust the rebate supportsknurled nut(1)
is loosened.
Place the moulding tobecutinthe machine.
Push the rebate supports (3) into the rebate
of the moulding.
Press the moulding down onthe machine
table.
The height ofthe rebate supports is adjusted
by means ofthe knurled nut (2). The rebate
supportsmust be adjusted so that they are
approx. 1/2mm under the rebate ofthe
moulding.
After the adjustment the knurled nut(1)is
fastened.
The rebate supports canbe removed from the
machines when the knife block isinthe rear
position.
ADJUSTMENT OF THE FORWARD MOVEMENT
(Picture E-5-2)
The slideframe (5)andthe knife block (6)
are moved forward toa suitablestarting
position onthe moulding tobecut (depending
on the hardness ofthe wood) inthe following
way:
The handle (4)is pressed down so that it does
not touch the teeth ofthe tooth arc(7)(to
avoid wear ofthe teeth) and movedforward
tothe positionrequired, yetno furtherthan
tothe second last tooth. The last tooth isfor
the trim-cut.
The teeth ofthe tooth arc have same travel,
apart from the last tooth that has half travel
for the trim cut whichmustalways be used.
MORS0 F -9503 E-5/gb1
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picture E-6-1
•
I
UPERATING INSTRUCTIONS
E-6
Beware of the extreme
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MORS0 F -9503E-6/gb1
18
ADJUSTMENT OF HEIGHT STOP
The height stop (1)is used for adjustment of
the knife block (2)toa suitableheight
compared tothe moulding tobe cut.
In this wayyou avoid unnecessary high foot
movements.
The moulding is placed onthe table (the knife
block must beinthe rear position, as shown
on the picture). The knife block (2)is moved
forward tothe front position by means of
handle (3).
With the footpedal (4)the knife block (2)is
moved down tothe heightrequired, yet min.
20 mm above the moulding.
The heightstop (1)is loosenedwithhandle
(6), which canbe removedfrom the fence.
Fasten the heightstopagainst the footpedal
tipper(5).
The height stop is alsoused for locking the
knife block inthe bottompositionwhen the
machine isnot used.

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Model F
©
picture E-7-1
Beware of the extreme
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OPERATING INSTRUCTIONS
E-7
WORKING PROCEDURE
The knife unit (1) must bein rear position
and the knife block (2)intop position.
Place the moulding onthe machine table (3)
and push ituptothe adjustedstopbeam (4)
(seeE-4).
With mouldings with rebate the rebate sup-
ports (5)are adjusted as describedunderE-5.
With the handle (6)the knifeunit (1)is
moved toa suitablestartingposition onthe
moulding. E.g. Working with a 60mm wide
moulding the knife unit (1)is movedabout 40
mm forward.
The footpedal (7)is presed home,then the
foot pressure is relieved so that the springs
can take the knife blockback totop position.
The handle (6)is moved a suitabledistance
forward inthe tooth arc(8)andyou make the
next cut.
Proceed in this way until the moulding iscut
through.
The last cut mustalways bea small cut
(trim-cut). Evenwithsmall mouldings that
could easily becutinonecutyou must make
the lastsmall cutin order to achieve a good
result.
The tooth arcis constructed so that the last
tooth only has half the travelcompared to
the other teeth.
AFTER WORKING PROCEDURE
Clean the machine.
Remove the waste.
Check the wholemachine.
The knife block is locked in bottomposition.
MORS0 F -9503E-7/gb1
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Instructionsmanual
MORS0 Mitringmachine
Model F
picture F-1-1
Service
F-1
I
Beware of the extreme
sharpknives
LUBRICATION INSTRUCTIONS
Approx. every two weeks lubricate:
The guidings for
1. knife block (1)
2. slideframe (2)
3. cross (3) (lubricatessimultaneously the
forward movement ofthe knifeblock)
4. Links forthe draw bar(4)ofthe knife
block.
5.all links inthe lever system (5), inch
spring suspension
Lubricant:SHELLTONNA TX68ora similar
oil of another make.
CLEANING
MORS0-F must be cleaned thoroughlyafter
use.
Remove any waste woodfrom allthe guidings.
Remove the waste woodfrombehind the
machine.
.
MORS0F-9503 F-1/gb1
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MORS0 Mitringmachine
Model F
Service
F-2
picture F-2-1
Beware of the extreme
sharpknives
CHANGING OF KNIVES
When the cutting isno longersatisfactory,
e.g.unclean cut surfaces with dents, the
knives must be changed.
1. Screws(3), (4)+ (5)are loosened with
spanner (nv 17).
2. Removescrews (3)+ (5).
3. Removescrew (4) from knife (1) while
pressing the knife against the knife block
(6) with your hand so that the knife will
not fall down.
4. Remove the knife.
TAKECARE OF YOURFINGERS.
5. The sameprocedure with the opposite
knife (2).
6. Clean the surfaces ofthe knife block and
thenew knives very carefully as even the
smallest impuritybetween knife and knife
block (6) will causethat the knives go
too hardagainst the bottomknives (7)+
(8).
7. Both new knives (1)+ (2)are fitted on
the knife block (6) with the screws (3)+
(5). Donot fasten the screws.
8. The knives are pressedtogether atthe
front point. The knives must meet
precisely atthe front point and neither
front edge must be furtherahead.
9. Check ifthe cuttingedges ofthe knives
arein exactly the sameheight atthe
bottom. If not, the knives canbe moved
up or down separately until the correct
position is reached.
10. Fasten the screws (3)(in both knives)
11. Insert the screws (4)and fastenthem
12. Fastenscrews (5)
13. Start the machine
14. Make a trial cut.
MORS0 F -9503 F-2/gb1
21