Motion 4 Doors EvoDrive+ User manual

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EvoDrive+ maintenance manual
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EvoDrive+
Maintenance manual
Part 4 of the Installation, User and Maintenance Manual
This section must be given to the Owner of the automatic door, and be always available for the Maintenance technician

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EVODRIVE AUTOMATIC GUIDE
FOR INTERIOR SLIDING DOOR
ORIGINAL MANUAL
PART 4 - Maintenance Manual
INDEX
1. Introduction
2. EvoDrive+ component overview
3. Technical specications
4. Basic Troubleshooting
5. Detailed Troubleshooting
6. Maintenance interval
7. Maintenance record sheet
1. INTRODUCTION
The maintenance of the EvoDrive automatic guide must be done only and exclusively by qualied and skilled techni-
cians, bearing the necessary technical and professional accreditations, as required by the laws in force in the country of
installation, and using only and exclusively the original spare parts and components supplied by Linear Motor Applica-
tions, S.L., or otherwise those expressly approved by them.
When performing ordinary or extraordinary maintenance tasks that require to stop the operation of the EvoDrive auto-
matic guide, it is compulsory to interrupt or shut down the power supply (230V AC) and proceed with diligence.
The EvoDrive automatic guide does not require any particular maintenance interventions, except cleaning the top and
bottom track rails, a general door cleaning and its travelling area, and a revision and adjustment of the mechanical ele-
ments at least once a year.
To clean the top and bottom track rails and the wheels, please use only a dry cloth paying special attention that it doesn’t
leave any waste along the rails. Do not use any liquids such as water or oils, as liquids may interrupt the electrical power
supply to the motor.
In accordance with the European Norm EN16005, it is also required to yearly perform a verication of the performance
of the activation and safety devices.

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2. EVODRIVE COMPONENT OVERVIEW
1 Main prole
2 Linear motor type LSMPM
3 Leaf trolleys
4 Power supply circuit
5 I/O accessories control board
6 Motor driver
7 Permanent neodymium magnets
8 End stops
9 Side covers
10 Aluminium cover with brush seal

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3. TECHNICAL SPECIFICATIONS
Mechanical features
Electrical features
Main features Clear opening width lateral leaf (mm): 750 - 1400
Clear opening width double leaf (mm): 1500 - 2800
Operator length lateral leaf (mm): 1650 - 2850
Operator length double leaf (mm): 3100 - 5700
Opening speed: adjustable between 200 and 800 mm/s
Closing speed: 200 mm/s EN16005 “Low Energy”
Guide weight: 8-10 kg
Guide dimensions 60 mm height x 70 mm width
Leaf weight Min. 5 kg - Max. 80 kg
Otros datos Operating noise: < 50 dB
Use - continuous
Number of cycles: > 1.000.000
Adjustable parameters Opening direction: right or left
Biestable Mode
“Low energy” or normal mode
Opening speed
Hold open time
Power supply 80-264 VAC/390 VDC & 47-63 Hz (Universal)
Maximum Operatin Power: 180 W
Protection fuse: 2 A
Cable section: 3x1,5 mm2. Length 2 m
Power consumption In motion: 60 W
Max (0,2 s): 180 W
In stand-by < 4 W
Motor Type: Linear LSMPM (Linear Synchronous Motor with Per-
manent Magnets)
No. of poles: 4 Pitch pole: 50 mm No. of phases: 3
Voltage: 24 V DC
Permanent neodymium magnets
Force: < 100 N
Control Motion control by means of a driver with eld oriented con-
trol (FOC)
Self-adjustment of clear opening
Accessories Voltage: 24 V CC
Current: 1 A
Operating temperature Min: 5 ºC - Max: 40 ºC

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4. BASIC TROUBLESHOOTING
Situation/Problem Solution
Obstruction detection
during the closing cycle
Obstruction detection
during the opening cycle
Leaf is moving too slow
Leaf does not move
Leaf hits the users
Self-adjustment never ends
Door vibrates at the end of
the opening movement
Door knocks at the end of
the opening movement
Door vibrates at the end of
the closing movement
Door knocks at the end of
the closing movement
- Check and remove obstructions in the opening travelling area.
- Check that leaf can be moved manually and smoothly.
- Verify that the nal adjustment has been made, see p. 19 of EvoDrive+
installation manual.
- In the case of having sensors installed, verify that the sensors are adjusted so
that the door is not detected by them.
- Check and remove obstructions in the opening travelling area.
- Check that leaf can be moved manually and smoothly.
- Verify that the nal adjustment has been made, see p. 19 of EvoDrive+
installation manual.
- Check if the operator is in Low Energy.
- Check that no item is generating excessively friction.
- Verify that the nal adjustment has been made, see p. 19 of EvoDrive+
installation manual.
- Verify that I/O Accessories is switched ON.
- Verify that the operator is not in open mode.
- Verify that the sensors / accessories have been connected correctly.
- Verify that the nal adjustment has been made, see p. 19 of EvoDrive+
installation manual.
- Verify that all the sensor has been correctly adjusted.
- Check that the weight of the leaf is below 80 kg (max. admitted).
- Verify that the motor is fully covered with magnets in all of its lenght, from clo-
sing to opening.
- Verify that the nal adjustment has been made, see p. 19 of EvoDrive+
installation manual.
- Adjust the parameter 11 and 12 of the display decreasing their value.
- Adjust the parameter 11 and 12 of the display increasing their value.
- Adjust the parameter 08 and 09 of the display decreasing their value.
- Adjust the parameter 08 and 09 of the display increasing their value.

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5. DETAILED TROUBLESHOOTING
Motor signaling errors
All the errors codes are
showed blinking in the motor
display
Error 1 - Code 01 blinking: The system has detected an overcurrent, restart the auto-
matic guide and if the error persists contact your dealer indicating the error code.
Error 2 - Code 02 blinking: The system has detected an encoder error, verify that the
motor has magnets during the entire journey, if not, restart the automatic guide and if the
error persists contact your dealer indicating the error code.
Error 3 - Code 03 blinking: The system has detected a weight error, verify that: the leaf
does not exceed 80 kg; the friction of the oor guide is not excessive and the leaf can be
moved manually throughout its travel.
Error 4 - Code 04 blinking: The system has detected an over-temperature error, verify
that it is not in an environment with a temperature higher than 40 ºC.

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Error 5 - Code 05 blinking: The system has detected an overvoltage error.
Error 6 - Code 06 blinking: The system has detected one error in the Bluetooth com-
munication between the IO-Acc and the driver.
Error 7 - Code 07 blinking: The system has detected an error in the internal electronics
clock, restart the automatic guide and if the error persists contact your dealer indicating
the error code.
Error 8 - Code 08 blinking: The system has detected an error in the internal non-volatile
memory of the electronics, restart the automatic guide and if the error persists contact
your dealer indicating the error code.
Error 10 - Code o1 blinking: The system has detected an obstacle when the door was
opening.
Error 11 - Code o2 blinking: The system has detected an obstacle when the door was
closing.
Error 9 - Code 09 blinking: The system has detected an error in the internal program
memory of the electronics, restart the automatic guide and if the error persists contact
your dealer indicating the error code.

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Sen. Exterior
Sen. Interior
But. Exterior
But. Interior
Sen. Exterior
Sen. Interior
But. Exterior
But. Interior
Sen. Exterior
Sen. Interior
But. Exterior
But. Interior
Sen. Exterior
Sen. Interior
But. Exterior
But. Interior
Sen. Exterior
Sen. Interior
But. Exterior
But. Interior
I/O ACCESORIES ELECTRONICS
LED’s State Situation / Problem Solution
LEDs OFF
ORANGE LED
COMPLETELY ON
ORANGE LED
COMPLETELY ON
ORANGE LED
COMPLETELY ON
ORANGE LED
COMPLETELY ON
When activating interior sensor, Ext.
Sensor or Safety sensor no orange
led turn on. The door does not work.
The interior sensor led is still on
when there is no detection of move-
ment or presence.
The exterior sensor led is still on
when there is no detection of move-
ment or presence.
The exterior push-button led is
permanently on. The push-button
is permanently blocked in push
position.
The interior push-button led is
permanently on. The push-button
is permanently blocked in push
position.
- Check the wiring connections of all
sensors.
- Check the wiring connection of all
sensors.
- Check all the settings and the sensivi-
ty of the sensor.
- Disconnect/Connect the sensor.
- Check the wiring connection of all
sensors.
- Check all the settings and the sensivi-
ty of the sensor.
- Disconnect/Connect the sensor.
- Disconnect the push button.
- Disconnect the push button.

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6. MAINTENANCE INTERVALS
In the following chart we show the tasks and intervals of the interventions, that are required to periodically
execute on the EvoDrive+ automatic guide, which depend on the frequency or the number of cycles:
Task Frecuency Number of cycles
Cleaning of the top and bottom track rails Yearly 50,000
Cleaning the sliding leaf travelling area Yearly 50,000
Adjustment of the sliding leaf suspension Yearly 50,000
Adjustment of all screws in general Yearly 50,000
Adjustment of the automatic lock (if supplied) Yearly 50,000
Adjustment of the gap between motor and magnets Yearly 50,000
Test of the safety sensors Yearly 50,000
Test of the activation devices (radars, sensors, touch-less switch,
push buttons, etc.)
Yearly 50,000
Test of the remote control battery Every 2 years -
Inspection of the leaf trolleys Every 5 years 250,000
Inspection of the end stops felts Every 5 years 250,000
Inspection of the slinding leaf guide Every 5 years 250,000
Inspection of the motor brushes Every 5 years 250,000

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7. MAINTENANCE RECORD SHEET
YES NO
Date:
Made by:
Comples:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:
Date:
Made by:
Comples:
Remarks:
Signed by the service
Technician:
YES NO
(name of the service technician)
Signed by the
client:
Date:
Made by:
Comples:
Remarks:
Signed by the service
Technician:
YES NO
(name of the service technician)
Signed by the
client:
Date:
Made by:
Comples:
Remarks:
Signed by the service
Technician:
YES NO
(name of the service technician)
Signed by the
client:

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YES NO
Date:
Made by:
Comples:
Remarks:
Signed by the service
Technician:
(name of the service technician)
Signed by the
client:
Date:
Made by:
Comples:
Remarks:
Signed by the service
Technician:
YES NO
(name of the service technician)
Signed by the
client:
Date:
Made by:
Comples:
Remarks:
Signed by the service
Technician:
YES NO
(name of the service technician)
Signed by the
client:
Date:
Made by:
Comples:
Remarks:
Signed by the service
Technician:
YES NO
(name of the service technician)
Signed by the
client:

Linear Motor Applications, S.L.
Pol. Ind. Santiga
Pasaje Arrahona 4, Nave 1
08210 Barberà del Vallès
Barcelona - España
Tel.: + 34 935 624 639
Fax: [phone]
E-mail: [email protected]
www.motion4.eu