MotoCrane COMMAND CONSOLE PRO User manual

COMMAND Console Operation Manual v1.0
NOVEMBER 2021

To minimize risk of serious injury, death or damage,
before using the MotoCrane COMMAND Console, all
drivers and operators must read this Operation
Manual and all on-product labels.
All practices and procedures stated herein are
required for the proper and safe operation of the
COMMAND Console.
If there are any questions, please contact
MotoCrane Support at [e-mail].
Keep this Operation Manual near your COMMAND
Console for future reference.
Safety Signal Words
This manual and the safety labels attached to this equipment utilize signal words that
signify safety hazards with different levels of severity. The words are preceded by a
triangle signifying that these are safety related. Below are the words used and the
definitions for these words:
●indicates a hazardous situation which, if not avoided, could result in
death or serious injury or damage
●indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury or damage
●is used to address practices not related to physical injury
The terms IMPORTANT and NOTE are also used to describe ideas for better and more
ecient use of COMMAND Console.
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Table of Contents
Safety Signal Words 2
Table of Contents 3
Before the First Drive 4
IMPORTANT PRODUCT & SAFETY INSTRUCTIONS 5
Safety 5
IMPORTANT: Restricted Use Statement 5
Disclaimer and Limitations of Liability 5
Limited Warranty 6
Intellectual Property 6
System Overview 7
COMMAND Console PRO 7
COMMAND Console LITE 8
COMMAND Console Setup 9
Setup “at a glance” 9
MotoCrane COMMAND Console 10
COMMAND Console Touchscreen Interface 11
Interface Layout 11
Header 12
Dashboard 13
Joystick Settings 14
Expanded Dashboard 15
Control Panel 16
Dock 17
Information 18
Battery Bank (HYPER-ONLY) 19
UPC (RADICAL-ONLY) 20
INS 2 Advanced Stabilization 21
Limits 22
Control Mode 23
Setup 24
Diagnostics 25
Status 26
System Log 27
Code Lookup 28
Known Hazards 29
Terminology 29
Transporting COMMAND Console 29
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Troubleshooting 29
Maintenance 29
Weather & Water 29
Mounting/Dimensions of COMMAND Console 30
Specifications 30
Mechanical 30
Electrical 30
Weather 30
Revision History 31
Before the First Drive
Do the following before using the COMMAND Console for the first time.
1. Read this Operation Manual
2. Read the Warranty in the Terms of Sale
3. Watch the Video Tutorials at www.motocrane.com/knowledge-base
4. Recommended: Attend MotoCrane Training for in-person demonstration
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IMPORTANT PRODUCT & SAFETY INSTRUCTIONS
Safety
The MotoCrane COMMAND Console is not a toy and can cause serious injury, death or
damage if not used properly. You must exercise caution during use of the COMMAND
Console to ensure a safe filming environment for everyone. This Operation Manual
describes safe operation and should be read in conjunction with the online training videos
or additional in-person training.
IMPORTANT: Restricted Use Statement
The COMMAND Console must only be used by trained operators 18 years of age or older.
Do not modify or adjust the COMMAND Console. The COMMAND Console has been
calibrated before it is shipped to you. No modification or adjustment to the COMMAND
Console is allowed without the express written approval of MotoCrane, LLC.
Disclaimer and Limitations of Liability
You agree that you are responsible for your own conduct and any content created while
using the COMMAND Console, and for any consequence thereof. You agree to use this
product only for purposes that are proper and in accordance with local laws, regulations or
other legal requirements.
You also agree:
1. Any part of this disclaimer is subject to change without prior notice. Refer to
www.motocrane.com/knowledge-base for the latest version.
2. MotoCrane, LLC reserves the right of final interpretation of this disclaimer.
3. MotoCrane, LLC has no control over the use, setup, assembly, modification or misuse of
the COMMAND Console, and therefore no liability shall be assumed or accepted by
MotoCrane, LLC for any resulting damage, death, or injury incurred directly or indirectly
from the use of the COMMAND Console. By the act of use, setup or assembly, the user
accepts all resulting liability.
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Limited Warranty
The COMMAND Console has a limited manufacturer's warranty on parts and assembly. See
the Terms and Conditions of Sale for your COMMAND Console for a complete description of
this limited warranty. This Limited Warranty is incorporated by reference into this
Operation Manual.
Intellectual Property
MotoCrane™, and are trademarks of MotoCrane, LLC. You may not use the
trademarks of MotoCrane, LLC without express written permission. All rights reserved.
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System Overview
COMMAND Console PRO
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COMMAND Console LITE
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COMMAND Console Setup
Setup “at a glance”
In order to be operational, the COMMAND Console must be connected to the PSU.
1. Setup your MotoCrane remote arm system as described in its corresponding
Operation Manual.
2. Once ready, connect the COMMAND Console to the PSU using the Controller
COM Cable.
3. Make sure the COMMAND Console ‘DISARM’ button is depressed, and turn on
the PSU.
4. Tune to desired speeds on the COMMAND Console before driving.
5. Release the ‘DISARM’ button to enable arm control via the joysticks.
6. Operate in a safe manner as described in the manual and obey all laws.
: Failure to follow these instructions and those below can result in serious
injury, death or damage.
These instructions are demonstrated in our training videos and found online at
www.motocrane.com/knowledge-base. All terminology is referred to in the above
diagrams.
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MotoCrane COMMAND Console
The MotoCrane COMMAND Console PRO houses two single-axis joysticks for Swing and
Lift axis control, whereas the LITE version houses one dual-axis joystick. Both are
equipped with speed adjustment knobs for easy user adjustment, and a touch screen
color display for configuration, monitoring, and advanced settings. Joysticks send a
command proportional to the degree that they are moved along their axis.
There are also 3 parameters adjusted via the Touchscreen interface - SMOOTH,
INVERT, and DEADBAND which should be configured and tested before operation. Take
time to get comfortable with the controls. Consider changes in focal length, and how
these might affect your changing field of view.
SPEED - The maximum speed (RPM) achievable by the axis.
SMOOTH - The rate at which RPMs are gained and lost.
INVERT - Inverts the direction of the controls
DEADBAND- The distance moved by the joystick before moving the axis.
Examples:
High Speed, Low Smooth: The axis will feel very reactive and touchy. The axis will
eventually achieve fastest rotation quickly, and when released will take very little time to
come to a stop.
Low Speed, High Smooth: The axis will feel sluggish and dampened. If held, the axis will
achieve slow rotation over some time, and when released will stop very smoothly.
When the DISARM/ EMERGENCY STOP button is engaged (pressed down), all power is cut
from the motors, and the Lift-axis brake is engaged. The remote arm will not be controllable, which could
prevent the operator from moving it into a safe position. It will stop immediately, regardless of the speed or
acceleration settings. After releasing this button, it will take a few seconds to regain the ability to move.
Do not force the joysticks past their range of motion. This can send erroneous commands
causing undesired and potentially hazardous movement.
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COMMAND Console Touchscreen Interface
Interface Layout
The COMMAND Console features a touchscreen interface for monitoring real-time system
data, configuring settings like range of motion limits, and also performing tuning or
calibrations required for your application.
The layout is organized into 4 sections (Header, Dashboard, Control Panel, and Dock) to
allow critical system information like battery voltage and arm position to always be
displayed, even when adjusting settings or monitoring system performance.
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Header
The Header contains basic critical system information like System Input Voltage, Total
System Current Draw (in Amps) and an indicator for when the system is Disarmed (E-Stop
pressed down). If the UPC (Ultracapacitor Power Core) is connected, you’re also able to
monitor how much energy is stored within the UPC (charge level).
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Dashboard
The dashboard contains axis position and control information like Lift and Swing axis
position gauges and their corresponding joystick settings. The Dashboard indicates
whether range of motion Limits are ON or OFF and displays a green region for the
configured Limits region when Limits are turned ON. For a more focused view of the
Dashboard, it can be expanded by pushing the “+” button. Joystick settings like the Smooth,
Deadband, and Invert are accessed by pushing the corresponding joystick setting button.
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Joystick Settings
Joystick settings for either axis can be accessed and adjusted by touching the Joystick
Icon located on the dashboard. Smoothing and Deadband are adjusted by touching and
dragging the vertical sliders up and down to the desired levels. Axis inversion can be
toggled ON or OFF by tapping the INVERT toggle switch.
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Expanded Dashboard
The Dashboard can be Expanded to offer a more focused view of Lift and Swing position by
pressing the “+” icon on the Dashboard. This can be helpful after all settings/configurations
have been completed and only arm position is of primary interest. The Header is retained
within the Expanded Dashboard for monitoring system power and E-STOP/DISARM Status.
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Control Panel
The Control Panel is a dedicated region for settings, configuration/calibrations, and
diagnostics. Below is an example of the “Limits” Control Panel:
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Dock
The Dock is used for navigating the various Control Panels that are available. To navigate,
simply touch the icon of the desired Control Panel, or swipe right/left to see more options.
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Information
Displays system firmware and usage information. This information is sometimes used by
MotoCrane Technical Support for diagnosing or prescribing service procedures and/or
maintenance.
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Battery Bank (HYPER-ONLY)
MotoCrane HYPER has dual on-board 48v battery banks, which are charged via the
MotoCrane Powerlink when connected to a 120VAC source. The Battery Bank Control Panel
is used for monitoring status of both banks.
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UPC (RADICAL-ONLY)
The MotoCrane Ultracapacitor Power Core (UPC) is a power accessory that provides 48V
power from common V-Mount/Gold Mount Batteries and/or the vehicles own 12V battery
when using the MotoCrane 12VA. This Control Panel is used for monitoring UPC-specific
diagnostics such as input/output voltage, V-Mount Battery levels, and thermal status of the
power core.
Input Volts- The input voltage being supplied to the UPC by either the Battery Array or 12VA
Capacitor Charging Volts- The voltage applied to charge the Ultracapacitor modules of the UPC.
Capacitor Charging Amps- The amperage applied to charge to the Ultracapacitor modules of the UPC.
Charge Circuit Temperature- The temperature, in degrees Celsius, of the charging circuit.
Output Voltage- The output voltage of the UPC being supplied to the PSU.
Battery Array- The *voltage of the batteries connected to the “Battery Array” of the UPC.
*Approximate averaged value- will fluctuate based on load/charging duty.
Capacitor Temperature- The temperature, in degrees Celsius, of the corresponding Ultracapacitor module
pair (1 & 2, 3 & 4, 5 & 6)
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