Motoped Pro User manual

Motoped Pro Owners Manual
Table Of Contents
Introduction ............................................ 2
Warranty .............................................. 4
Warranty FAQ .......................................... 7
Safety ............................................... 10
Controls .............................................. 12
Before Riding .......................................... 21
Operation and Riding .................................... 24
Maintenance ........................................... 32
Maintenance Schedule .................................... 34
Fuel Line ............................................. 37
Throttle Operation ...................................... 38
Air Cleaner ........................................... 41
Spark Plug ............................................ 42
Engine Fuel ........................................... 47
Engine Oil ............................................ 48
Engine Idle Speed ....................................... 53
Drive Chain ........................................... 54
Brakes ............................................... 60
Clutch System ......................................... 67
Suspension ............................................ 69
Nuts, Bolts, Fasteners .................................... 75
Wheels ............................................... 76
Tires ................................................ 89
Steering .............................................. 91
Appearance and Care .................................... 95
Storage .............................................. 97
Emissions Warranty .................................... 100
Registration .......................................... 105
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Motoped Pro Owners Manual
Introduction
Before riding, take time to get acquainted with your MOTOPED® and how it works.
To protect your investment, we urge you to take responsibility for keeping your
MOTOPED® well maintained. Scheduled service is a must, of course. But it’s just
as important to observe the break-in guidelines, and perform all the preride and other
periodic checks detailed in this manual.
This operators manual contains important safety information and maintenance
information. Read it carefully before using this vehicle. Failing to follow the
warnings contained in this operators manual could result in INJURY or DEATH.
Keep this manual in a safe place. It is very important that this owners manual be
reviewed by any rider and it should remain with the vehicle when transferred to a
new owner.
All information, images and specifications contained in this manual are based on the
latest product information available at the time of publication. Due to improvements
or production changes, there could be discrepancies in this manual. Motoped
reserves the right to make product changes at any time, without notice and without
obligation to make the same or similar changes to any vehicle previously built or
sold.
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No part of this owners manual may be reproduced or copied without express written
permission from MOTOPED®.
For Off-Road Use Only
In most states and cities your MOTOPED® will be classified as a motorized bicycle.
Regulations differ from state-to-state, so be sure to educate yourself about local
regulations to determine that you're riding legally. If your state recognizes motorized
bicycles as a distinct classification, you are generally not required to license,
register, or title your MOTOPED®. Laws for motorized bicycles vary by state and
country. We recommend checking with your local DMV before purchasing and
operating your MOTOPED®.
Avoid operating this vehicle on paved surfaces including, but not limited to
highways, parking lots, sidewalks and driveways. Never operate this or any
designated off-road vehicle on a public street, road or highway where it will be in
violation of local traffic laws and restrictions.
Whenever you ride, tread lightly staying on established trails and riding only
in approved areas, you help protect the environment and keep off-road riding
areas open for the future.
Please be sure to register your MOTOPED® product and notify us of any address
changes so we may contact you in the future with any important product
information.
If you have any questions contact MOTOPED® through the MOTOPED® website.
http://www.MOTOPED-choose-your-adventure.com/
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Motoped Pro Owners Manual
Warranty
PRODUCT WARRANTY
PLEASE SEE THE EMISSIONS WARRANTY TOPIC FOR EMISSIONS
CONTROL WARRANTY INFORMATION
Motoped® hereby warrants to the original retail purchaser that the following
components equipped on Motoped® PURCHASED FROM AN AUTHORIZED
MOTOPED® DEALER in the continental United States will be free from defects in
material and workmanship for the period of time stated herein, subject to certain
state limitations. Motoped® components included under this warranty are the
engine, frame, swing arm, monoshock and jackshaft assembly. It is understood that
the balance of the Motoped® components are not covered by any warranty,
expressed or implied. The balance of the components equipped on the unit are sold
on an “as is” basis. This warranty applied to the original purchaser only and is not
transferable.
THE PERIOD OF WARRANTY for the above-listed Motoped® components as
originally installed on the unit shall be thirty (30) days from the date of purchase.
MODELS EXCLUDED FROM WARRANTY includes those used for closed
circuit competition, or non- Motoped® -authorized renting, leasing, or other
commercial purposes.
DURING THE PERIOD OF WARRANTY any authorized Motoped® motorcycle
dealer will, free of charge, repair or replace, at Motoped®’s option, any part
adjudged defective by Motoped® due to faulty workmanship or material from the
factory. Parts used in warranty repairs will be warranted for the balance of the
product’s warranty period. All parts replaced under warranty become property of
Motoped®.
GENERAL EXCLUSIONS from this warranty shall include any failures caused
by:
1. Installation of parts or accessories that is not qualitatively equivalent to
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genuine Motoped® parts.
2. Abnormal strain, neglect, or abuse.
3. Accident or collision damage.
4. Modification to original parts.
5. Lack of proper maintenance.
6. Damage due to improper transportation.
SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to
normal wear or routine maintenance.
THE CUSTOMER’S RESPONSIBILITY under this warranty shall be to:
1. Operate and maintain the Motoped® as specified in the appropriate Owner’s
Service Manual, and
2. Give notice to an authorized Motoped® dealer of any and all apparent
defects within ten (10) days after discovery, and make the machine available
at that time for inspection and repairs at such dealer’s place of business.
MOTOPED® MAKES NO OTHER WARRANTY OF ANY KIND,
EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN
THIS WARRANTY ARE HEREBY DISCLAIMED BY MOTOPED®
MOTOR CORPORATION, U.S.A. AND EXCLUDED FROM THIS
WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS. THE ABOVE LIMITATION MAY NOT
APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY IS ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF
USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE EXLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU
MAY ALSO HAVE OTHER RIGHTS, WHICH VARY FROM STATE TO
STATE.
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Motoped Pro Owners Manual
APT Powersports and Utility Products, LLC
8844 Hillcrest Road
Kansas City, MO 64138
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Warranty FAQ
Q. What costs are my responsibility during the warranty period?
A. The customer’s responsibility includes all costs of normal maintenance
services, non-warranty repairs, accident and collision damage, and oil, oil filters, air
filters, spark plugs, and brake shoes or pads.
Q. What are some examples of “abnormal” strain, neglect, or abuse?
A. These terms are general and overlap each other in areas. Specific examples
include: Running the machine without oil; operating the machine with a broken or
damaged part which causes another part to fail, damage or failure due to improper or
careless transportation and or tie down; and so on. If you have any specific
questions on operation or maintenance, please contact your dealer for advice.
Q. Does the warranty cover incidental costs such as towing or transportation due to
a failure?
A. No. The warranty is limited to repair of the machine itself.
Q. May I perform any or all of the recommended maintenance shown in the
Owner’s Service Manual instead of having the dealer do them?
A. Yes, if you are a qualified mechanic and follow the procedures specified in the
Owner’s Service Manual. We do however, recommend that items requiring special
tools or equipment be done by a Motoped® dealer.
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Q. Will the warranty be void or canceled if I do not operate or maintain my new
Motoped® as specified in the Owner’s Service Manual?
A. No. The warranty on a new Motoped® cannot be “voided” or “cancelled.”
However, if a particular failure is caused by operation or maintenance other
than as shown in the Owner’s Service Manual, that failure may not be covered
under warranty.
Q. What responsibility does my dealer have under the warranty?
A. Each Motoped® dealer is expected to:
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your
satisfaction at the time of sale, and upon your request at any later date. In
addition, each Motoped® dealer is held responsible for his setup, service,
and warranty repair work.
Q. Does the warranty on the engine include the carburetor, air filter, air box, and
exhaust pipe?
A. No. The warranty covers only the engine components.
CUSTOMER SERVICE
If your machine requires warranty service, you must take it to any authorized
Motoped® dealer within the continental United States. Be sure to bring your
warranty registration identification or other valid proof of the original date of
purchase. If a question or problem arises regarding warranty, first contact the owner
of the dealership. Since all warranty matters are handled at the dealer level, this
person is in the best position to help you. If you are still not satisfied and require
additional assistance, please write:
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APT Powersports & Utility Products, LLC
CUSTOMER SERVICE DEPARTMENT
8844 HILLCREST ROAD
KANSAS CITY, MO 64138
When contacting Motoped®, don’t forget to include any important information such
as names, addresses, model, V.I.N. (framer number) dates, and receipts.
CHANGE OF ADDRESS
If you should move after you have purchased your new Motoped®, please advise us
of your new address by sending a postcard listing your model name, V.I.N (frame
number), dealer number (or dealer’s name) as it is shown on your warranty
identification, your name and new mailing address, Mail to above address.
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Safety
Your safety, and the safety of others, is very important. Operating this MOTOPED®
safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating
procedures and other information in this manual. This information alerts you to
potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated
with operating or maintaining a MOTOPED®. You must use your own good
judgment.
Wear a Helmet
It’s a proven fact: helmets significantly reduce the number and severity of head
injuries. So always wear an approved DOT motorcycle helmet.
We also recommend that you wear eye protection, sturdy boots, gloves, and other
appropriate protective gear.
Your MOTOPED® is designed for one person only. There are no handholds,
footrests, or seat for a second person so never carry a passenger. A passenger could
interfere with your ability to move around to maintain your balance and control of
the vehicle.
Take Time to Learn
Developing off-road riding skills is a gradual, step-by-step process. Start by
practicing at lowspeeds in a safe area and slowly build your skills. Personal
instruction from an experienced rider can also be valuable.
Be Alert When Riding
The terrain can present a variety of challenges when you ride off-road. Continually
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‘‘read’’ the terrain for unexpected turns, drop-offs, rocks, ruts, and other hazards.
Always keep your speed low enough to allow time to see and react to hazards.
Ride Within Your Limits
Pushing limits is another major cause of crashes. Never ride beyond your personal
abilities or faster than conditions warrant. Remember that alcohol, drugs,
fatigue, and inattention can significantly reduce your ability to make good
judgments and ride safely.
Don’t Drink Alcohol and Ride
Alcohol and riding don’t mix. Even one drink can reduce your ability to respond to
changing conditions, and your reaction time gets worse with every additional drink.
So don’t drink and ride, and don’t let your friends drink and ride either. The same
applies to drugs that impair judgment and/or reflexes.
Keep Your MOTOPED® in Safe Condition
It’s important to keep your vehicle properly maintained and in safe riding condition.
Having a breakdown can be difficult, especially if you are stranded off-road far
from your base.
To help avoid problems, inspect your MOTOPED® before every ride and
perform all recommended maintenance.
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Controls
1. Throttle Grip
2. Engine Stop Switch
3. Rear Brake Lever
4. Front Brake Lever
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Electric start button (on equipped models).
1. Fuel Tank Cap
2. Pedals
3. Kickstarter (on equipped models)
1. Fuel Valve
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2. Choke Lever
3. Gearshift Pedal
1. Ignition Switch
2. Idle Adjuster
Fuel Valve
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The three-way fuel valve is used to control the flow of fuel from the fuel tank to
the carburetor.
ON
Turn the fuel valve to ON before starting the engine, and keep it in this position for
normal operation.
OFF
Turn the fuel valve to the OFF position to stop fuel from flowing to the carburetor.
Place the valve in this position when the engine is off.
RESERVE
Turn the fuel valve to RESERVE to send fuel from the reserve level of the fuel tank
to the carburetor.
The tank should be refilled as soon as possible after switching to reserve, and the
fuel valve should be returned to the ON position after refueling to avoid running out
of fuel with no reserve fuel.
Choke
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The choke lever is used to start a cold engine. Turn the choke off when the engine is
warm.
Do not use the choke to start a warm engine.
Brake
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The brake levers are used to slow or stop the MOTOPED®. To operate, pull the
lever.
Throttle
The throttle controls engine rpm (speed). To increase engine rpm, rotate the grip
toward you.
To reduce engine rpm, rotate the grip away from you.
The throttle will automatically return to the closed position (engine idle) when
you remove your hand.
Shift Lever
Automatic Transmission
All 49cc MOTOPED® engines are equipped with two stage automatic engines.
There is no shifting required.
Semi Automatic Transmission
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All 125cc MOTOPED® engines are equipped with 4 speed semi automatics.
Note: The shift pattern may differ depending on the engine type. Familiarize
yourself with the transmission shift pattern before operating the vehicle.
The shift lever is used to select the next higher or lower gear in the transmission. To
operate, depress the shift lever (after closing the throttle) to engage the next higher
gear or raise the shift lever to engage the next lower gear.
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The engine has four forward gears and a neutral position. Pull the shifter up
repeatedly to put the transmission in neutral.
For more information on using the shifting see the Shifting section of the Operation
and Riding topic.
Kick Starter
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The kick starter is located on the right side of the engine.
For more information on using the kick starter see the Starting Procedure in the
Operation and Riding topic.
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