Motor City Wash Works AIR ONE PROFILER User manual

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 1
AIR ONE PROFILER 30-90HP DRYER
INSTALLATION MANUAL
Part # DRYRPROFLRXXXXXX
(ALL COLORS)
TABLE OF CONTENTS
Equipment Specifications Page: 1
Suggested Tools and Installation Materials Page: 1
Installation Instructions Page: 2
Color Skinz® Installation……………………………………………………………………………………………...…...…..Page: 21
Start-Up Procedures Page: 21
Optional Energy Gates Page: 28
Troubleshooting………………………………………………………………………………………………………………...Page: 32
Support Documents Page: 36
Warranty…………………………………………………………………………………………………………………………Page: 39
Equipment Specifications
Equipment Features
 Color Skinz™ Snap-On Structure Wrap
 Profile Vehicle Height for Maximum Efficiency
 10 HP Motors 208-230-460VAC/3PH Premium Efficiency
 Very Quiet
 Convenient Method to Clean Inlet Strainer
 3 Different Colored Molded Heavy Plastic Housings, Never Corrodes, Never Fades
 Inverter Ready Heavy-Duty Cast Steel TEFC 10HP Motors
Suggested Installation Tools and Materials
  Hammer Drill with 5/8” Drill Bit  (8) Wedge Anchor Bolts 5/8” x 6”
 Sledge Hammer  Safety Goggles
 Set of Standard Combo Wrenches  Torpedo Level
 Measuring Tape  Safety Goggles
AIR ONE PROFILER DRYER
DIMENSIONS
TUNNEL LENGTH 64 IN (5FT-3in)
TUNNEL WIDTH 152 IN (12 FT-8 IN)
UNIT HEIGHT 140 IN (11 FT-8 IN)
VEHICLE
CLEARANCE 90 IN (7 FT-6 IN)
ELECTRICAL
TOP PROFILER ONLY
MOTORS: (3, 4, 5 ) 10HP
208/460VAC-93/42FLA-3PH TOTAL
UL® RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55
SUPPLY CONTROL: 120-240VAC-1AMPS
UL ® CERTIFIED
READY SIGNAL: 24-240VOLTS AC/DC
PNEUMATICS 4 SCFM

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 2
Notes and Safety Symbols
Where necessary, important points will be highlighted in this manual using the following symbols:
NOTE: PROVIDES FURTHER INFORMATION!
WARNING! DANGEROUS SITUATION WHICH MAY CAUSE
EQUIPMENT DAMAGE, PERSONAL INJURY OR FATALITIES!
Always follow all “Notes”, “Warnings” and “Instructions”. Failure to do so may have serious consequences on the
overall performance of the equipment and/or the safety of the people working on the equipment!
Air One Top Profiler Installation Procedure
  Upon receiving your MCWW equipment, open all boxes and crates and verify that you have all the required
components and there is no damage to the equipment. Verify that you have all your installation materials.
 Remove packaging material covering the dryer pallet and remove the two legs and bring them in the wash tunnel
in the area where the dryer will be installed. Make sure to install the flat side of the slotted channel towards the
outside of the dryer arch. You will be mounting the dryer motors there if available.
Pic #1: Driver’s and Passenger’s Side Legs they are the same.
STOP! PRECAUTION TO AVOID EQUIPMENT
MALFUNCTION OR ERROR!
PLEASE COMMUNICATE WITH YOUR LOCAL MOTOR CITY WASH WORKS
REPRESENTATIVE IN THE CASE OF ANY DAMAGE TO YOUR EQUIPMENT!

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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 Using the pictures #2 and 3 showing the different equipment envelopes, verify that there is sufficient room for your
PROFILER® dryers.
Pic #2: Profiler® Dryer Envelope
Pic #3: Profiler® Dryer Straight Configuration Dimensions [control box is on the passenger side leg]
64"
144"

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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 Bring a fork lift to the dryer crate and position the forks under the dryer main cross beam. Secure the dryer frame
using a large C-clamp as shown in picture #4 below. Bring the dryer to the installation area.
Pic #4: Secure Dryer Frame with C-Clamps [use BESSY style adjustable clamps]
 Choose which configuration you want your top for dryer: STRAIGHT (see previous picture #3) if installed as a first
dryer coming out of the rinse area or ANGLED (see picture #5 below). If you chose the ANGLED configuration,
move the producers to the desired distance shown below, before mounting the head assembly to the legs.
Pic #5: Angled Configuration
LIFT
HERE HERE
TRAVEL
ENTRANCE

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 Bring the dryer inside the wash tunnel, in the area to be installed. Verify orientation: The center producer is located
on the ENTRANCE SIDE.
 Raise the dryer frame and secure both legs on each side of the frame. Use the highest set of ½” holes to secure
the legs to the cross beam (see picture #6). [the chase hole will not match up this is ok, the top set of two ½” holes
and the 3rd set down will match up to bolt the main beam to each leg]
 Position the OUTSIDE EDGE of the DRIVER SIDE LEG 45” from the INSIDE EDGE of the INSIDE GUIDE RAIL
(see picture below) and if you have purchased a second Profiler Top unit 72” MINIMUM (CENTER LEG TO
CENTER LEG) BETWEEN THE PROFILER TOP UNITS.
Pic #6: Level Frame
 Secure the frame to the floor with 8 X 5/8”x 6” WEDGE TYPE anchor bolts and level in both directions as shown
in picture #6. [The base plates have two holes in the middle and are only needed in case one of corner drill holes
did not get to the minimum 5” depth.] *It is best to drill completely thru the concrete as a common practice when
drilling anchor holes.
113"
45"

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 Locate the two photo-eye trees and install as shown in picture #7 and 8 below. [We have a smaller 2 sensor photo
eye tree used when producers are introduced on the side of each leg.]
Pic #7: Photo-Eye Tree
Pic #8: Photo-Eye Trees from Top
SECURE THE PHOTO-EYE TREE MOUNTS
USING THE MIDDLE HOLES
P/S TREE (83” F.F.)
RECEIVER P/E
D/S TREE (53” F.F.)
EMITTER P/E
D/S TREE
P/S TREE

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Mounting kit will come in a separate box, assemble the mounts as shown below.
Brackets must be loosenened in order to mount on driver’s side and passenger’s side leg, see below. NOTE: Mounts will
go OVER Color Skinz, where applicable.
Once completed, mount to driver’s side and passenger’s side leg. The angled mounts will be positioned as follows:
Driver’s side angled DOWNWARD, Passenger’s side angled UPWARD (See Pic #7 or pictures below).
Driver’s Side Passenger’s Side

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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Locate the control box and mount on the PASSENGER’S SIDE as shown in picture #9.
Pic #9: Control Box Mounts Pic #10 Control Box Mounts
Pic #11 Control Box w/Cables
RECEIVER
P/E CABLES
POWER
CABLE
CONTROL
CABLE
EMITTER
P/E CABLES
PNEUMATIC
CONNECTIONS

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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 Pull the power and the control cable behind the box and up to the ceiling. Connect each cable in its own separate
junction box.
 Connect the air hose unions and “Y” fittings at the passenger upper side corner (see picture #12).
Pic #12: Connect Air Lines
YOUR PROFILER® DRYER REQUIRES A POWER SOURCE OF 120VAC.
CONNECT THE POWER CABLE TO A SEPARATE 120VAC CIRCUIT.
YOUR PROFILER® DRYER ALSO REQUIRES A “READY” SIGNAL TO BRING
THE NOZZLES DOWN. THE SIGNAL COMES FROM THE CAR WASH
CONTROLLER: THE SIGNAL HAS TO BE PROGRAMMED FOR EACH CAR. THE
SIGNAL CAN BE ANYTHING BETWEEN 24 TO 240VAC OR DC SIGNAL.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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PNEUMATIC INSTALLATION
 Your Profiler® Dryer requires a 3/8” air line capable of 4 SCFM. Connect the air line to the air panel inlet fitting
(see below Pic #14-a and 14-b).
Pic #14-a: Air Panel Connections (Internal)
: Exhaust(s)
Black (single connection): Main Air Inlet
Red: Exit Up
Black (behind red): Exit Down
Yellow: Entrance Down
Blue: Entrance Up
MAIN AIR INLET
EXHAUST
EXIT DOWN
EXIT UP
ENTRANCE DOWN
ENTRANCE UP

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 11
Pic #14-b: Air Panel Connections (External)
 Locate the boxes containing the COLOR SKINZ™ covers and install on each leg and photo-eye tree (see below).
Pic #15 Color Skinz™ Pic #16 Color Skinz™
SELECT THE
PROPER COLOR
SKINZ™ COVER.
SNAP ONE SIDE OF
THE LIP, SLIDE
THE COVER
AROUND THE LEG
AND FINALLY
SNAP THE
SECOND LIP PAST
THE EXTRUSION
EDGE (see Picture
#16)
ENTRANCE DOWN EXHAUST
ENTRANCE UP
EXIT UP
EXIT DOWN
COLOR-CODED
LEGEND
MAIN AIR INLET

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 12
Pic #17 Photo-Eye Tree Color Skinz™ Pic #18 Color Skinz™
 Locate the ACCENT COVERS and install them per the diagram below:
Pic #19 Plastic Covers Map

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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 Locate the PROFILER FABRIC NOZZLES and select the nozzle with the smallest diameter, slide the opening on
the producer outlet. Push a PLASTIC TIE through the seam and pull through each of the FOUR PLASTIC TIE
MOUNTS located on the producer outlet (see picture #20 below). Cut a slit in the fabric for the zip tie end to come
through as show below. Tighten the plastic tie and push the end back into the seam (see below). DO NOT CUT
THE PLASTIC TIE! Repeat for the other two nozzles.
Pic #20 Inner (Shorter) Fabric Nozzle
 Locate the OUTSIDE FABRIC NOZZLES and install on the outer ring following the same method as the INSIDE
NOZZLES (see picture #21).
Pic #21 Outer (Longer) Nozzle

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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90HP Profiler Dryer
For a 70HP system,
subtract the two bottom
dryers.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 15
10HP Square Frame Producer Location 20HP Square Frame Producers Location
30HP Square Frame Producers Location 40HP Square Frame Producers Location
50HP Square Frame Producers Location 10HP Color Skinz™ Producer Location

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 16
20HP Color Skinz™ Producers Location 30HP Color Skinz™ Producers Location
40HP Color Skinz™ Producers Location Color Skinz™ Producers Location
Configurations may vary due to types of vehicles washed and personal preference. Angles and
heights are for reference.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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30, 90, 20HP Configuration
20HP Exit Facing Configuration [Intended for rear of vehicle]

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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Installing the Control Box:
 After the control box is secured properly, pull the grey “EMITTER PHOTO-EYE CABLE” behind the control box
and then up through the cross beam towards the driver’s side and down the leg. Finally, pull each individual cable
terminated at the end of the main cable and connect each one of them to each photo-eye (see picture #29).
 Using plastic ties, secure the cable in the cross beam as shown in picture #30.
Pic #29: Photo-Eye Cable Pic #30: Plastic Mounts for Zip Ties
Mounting standoffs and
hardware are packaged with the
cables on the control box.
Use mounting holes provided to secure
control box mounting bracket to the
standoffs.
This is mounted on the passenger side of
the profiler arch.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
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 FOR A THREE PHOTO-EYE configuration, pull the three emitter/receiver cables and pull them through the
photo-eye tree. Connect to the appropriate photo-eye:
CONNECT “ENTR” CABLE TO ENTRANCE SIDE RECEIVER/EMITTER PHOTO-EYE
CONNECT “MIDL” CABLE TO MIDDLE RECEIVER/EMITTER PHOTO-EYE
CONNECT “EXIT” CABLE TO EXIT SIDE RECEIVER/EMITTER PHOTO-EYE
[with a two-photo eye tree the exit cable will not be used on both trees]
Pic #31: Receiver Photo-eye Cables
 Your 50-90HP Side Profiler dryer has the same control box as the 30HP Top Profiler Dryer (see picture #11).
 After the control box is secured properly on the PASSENGER’S SIDE LEG, pull the grey “EMITTER PHOTO-EYE
CABLE” behind the control box and then up through the cross beam toward the driver’s side and down the leg.
Connect the THREE CABLES to the emitter photo-eyes.
 Using plastic ties, secure the cable in the cross beam as shown in Picture #30.
NOTE: ANY EMITTER CABLE QUICK DISCONNECT MAY GO TO ANY
PHOTO-EYE ON THE EMITTER PHOTO-EYE TREE MOUNTED ON
DRIVER SIDE. HOWEVER, THE SHORTEST ONE SHOULD GO TO
THE MIDDLE AND THE LONGEST ONE TO THE ENTRANCE.
LAST BUT NOT LEAST, CONNECT EXIT IF AVAILABLE. IF IT IS A TWO
PHOTO-EYE TREE, TUCK EXIT CABLE IN TREE. DO NOT CONNECT.
RECEIVER PHOTO-EYE CONNECTIONS MUST BE MADE TO SPECIFIED
PHOTO-EYE IN ORDER FOR CORRECT OPERATION!

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 For a TWO PHOTO-EYE configuration, pull the two emitter/receiver cables through the photo-eye tree. Connect
to the appropriate photo-eye:
CONNECT “ENTR” CABLE TO ENTRANCE SIDE RECEIVER/EMITTER PHOTO EYE.
CONNECT “MIDL” CABLE TO MIDDLE RECEIVER/EMITTER PHOTO EYE.
***NOTE: RECEIVER PHOTO-EYE TREE IS TO BE INSTALLED ON THE PASSENGER’S SIDE LEG,
THE EMITTER PHOTO-EYE TREE IS TO BE INSTALLED ON THE DRIVER’S SIDE LEG***
Pic #34: Receiver Photo-Eye Cables
 Pull the power and the control cable behind the box and up to the ceiling. Connect each cable in its own separate
junction box.
 Like the Top Profiler unit, pull the air lines and connect to the “Y” fittings at the passenger upper side corner.
YOUR 50-90HP SIDE PROFILER® DRYER REQUIRES A POWER SOURCE OF 120VAC.
CONNECT THE POWER CABLE TO A SEPARATE 120VAC CIRCUIT.
YOUR 30-90HP SIDE PROFILER® DRYER ALSO REQUIRES
A “READY” SIGNAL TO BRING THE NOZZLES DOWN.
THE SIGNAL COMES FROM THE CAR WASH CONTROLLER.
THE SIGNAL HAS TO BE PROGRAMMED FOR EACH CAR. THE
SIGNAL CAN BE ANYTHING BETWEEN 24 TO 240VAC OR DC SIGNAL.
BOTH SIDE AND TOP PROFILER® DRYERS WILL EXTEND WITH THE
SAME READY SIGNAL.