Motor City Wash Works AIR ONE PROFILER User manual

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 1
AIR ONE PROFILER 30-90HP DRYER
INSTALLATION MANUAL
Part # DRYRPROFLRXXXXXX
(ALL COLORS)
TABLE OF CONTENTS
Equipment Specifications Page: 1
Suggested Tools and Installation Materials Page: 1
Installation Instructions Page: 2
Color Skinz® Installation……………………………………………………………………………………………...…...…..Page: 21
Start-Up Procedures Page: 21
Optional Energy Gates Page: 28
Troubleshooting………………………………………………………………………………………………………………...Page: 32
Support Documents Page: 36
Warranty…………………………………………………………………………………………………………………………Page: 39
Equipment Specifications
Equipment Features
 Color Skinz™ Snap-On Structure Wrap
 Profile Vehicle Height for Maximum Efficiency
 10 HP Motors 208-230-460VAC/3PH Premium Efficiency
 Very Quiet
 Convenient Method to Clean Inlet Strainer
 3 Different Colored Molded Heavy Plastic Housings, Never Corrodes, Never Fades
 Inverter Ready Heavy-Duty Cast Steel TEFC 10HP Motors
Suggested Installation Tools and Materials
  Hammer Drill with 5/8” Drill Bit  (8) Wedge Anchor Bolts 5/8” x 6”
 Sledge Hammer  Safety Goggles
 Set of Standard Combo Wrenches  Torpedo Level
 Measuring Tape  Safety Goggles
AIR ONE PROFILER DRYER
DIMENSIONS
TUNNEL LENGTH 64 IN (5FT-3in)
TUNNEL WIDTH 152 IN (12 FT-8 IN)
UNIT HEIGHT 140 IN (11 FT-8 IN)
VEHICLE
CLEARANCE 90 IN (7 FT-6 IN)
ELECTRICAL
TOP PROFILER ONLY
MOTORS: (3, 4, 5 ) 10HP
208/460VAC-93/42FLA-3PH TOTAL
UL® RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55
SUPPLY CONTROL: 120-240VAC-1AMPS
UL ® CERTIFIED
READY SIGNAL: 24-240VOLTS AC/DC
PNEUMATICS 4 SCFM

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 2
Notes and Safety Symbols
Where necessary, important points will be highlighted in this manual using the following symbols:
NOTE: PROVIDES FURTHER INFORMATION!
WARNING! DANGEROUS SITUATION WHICH MAY CAUSE
EQUIPMENT DAMAGE, PERSONAL INJURY OR FATALITIES!
Always follow all “Notes”, “Warnings” and “Instructions”. Failure to do so may have serious consequences on the
overall performance of the equipment and/or the safety of the people working on the equipment!
Air One Top Profiler Installation Procedure
  Upon receiving your MCWW equipment, open all boxes and crates and verify that you have all the required
components and there is no damage to the equipment. Verify that you have all your installation materials.
 Remove packaging material covering the dryer pallet and remove the two legs and bring them in the wash tunnel
in the area where the dryer will be installed. Make sure to install the flat side of the slotted channel towards the
outside of the dryer arch. You will be mounting the dryer motors there if available.
Pic #1: Driver’s and Passenger’s Side Legs they are the same.
STOP! PRECAUTION TO AVOID EQUIPMENT
MALFUNCTION OR ERROR!
PLEASE COMMUNICATE WITH YOUR LOCAL MOTOR CITY WASH WORKS
REPRESENTATIVE IN THE CASE OF ANY DAMAGE TO YOUR EQUIPMENT!

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 3
 Using the pictures #2 and 3 showing the different equipment envelopes, verify that there is sufficient room for your
PROFILER® dryers.
Pic #2: Profiler® Dryer Envelope
Pic #3: Profiler® Dryer Straight Configuration Dimensions [control box is on the passenger side leg]
64"
144"

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 4
 Bring a fork lift to the dryer crate and position the forks under the dryer main cross beam. Secure the dryer frame
using a large C-clamp as shown in picture #4 below. Bring the dryer to the installation area.
Pic #4: Secure Dryer Frame with C-Clamps [use BESSY style adjustable clamps]
 Choose which configuration you want your top for dryer: STRAIGHT (see previous picture #3) if installed as a first
dryer coming out of the rinse area or ANGLED (see picture #5 below). If you chose the ANGLED configuration,
move the producers to the desired distance shown below, before mounting the head assembly to the legs.
Pic #5: Angled Configuration
LIFT
HERE HERE
TRAVEL
ENTRANCE

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 5
 Bring the dryer inside the wash tunnel, in the area to be installed. Verify orientation: The center producer is located
on the ENTRANCE SIDE.
 Raise the dryer frame and secure both legs on each side of the frame. Use the highest set of ½” holes to secure
the legs to the cross beam (see picture #6). [the chase hole will not match up this is ok, the top set of two ½” holes
and the 3rd set down will match up to bolt the main beam to each leg]
 Position the OUTSIDE EDGE of the DRIVER SIDE LEG 45” from the INSIDE EDGE of the INSIDE GUIDE RAIL
(see picture below) and if you have purchased a second Profiler Top unit 72” MINIMUM (CENTER LEG TO
CENTER LEG) BETWEEN THE PROFILER TOP UNITS.
Pic #6: Level Frame
 Secure the frame to the floor with 8 X 5/8”x 6” WEDGE TYPE anchor bolts and level in both directions as shown
in picture #6. [The base plates have two holes in the middle and are only needed in case one of corner drill holes
did not get to the minimum 5” depth.] *It is best to drill completely thru the concrete as a common practice when
drilling anchor holes.
113"
45"

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 6
 Locate the two photo-eye trees and install as shown in picture #7 and 8 below. [We have a smaller 2 sensor photo
eye tree used when producers are introduced on the side of each leg.]
Pic #7: Photo-Eye Tree
Pic #8: Photo-Eye Trees from Top
SECURE THE PHOTO-EYE TREE MOUNTS
USING THE MIDDLE HOLES
P/S TREE (83” F.F.)
RECEIVER P/E
D/S TREE (53” F.F.)
EMITTER P/E
D/S TREE
P/S TREE

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 7
Mounting kit will come in a separate box, assemble the mounts as shown below.
Brackets must be loosenened in order to mount on driver’s side and passenger’s side leg, see below. NOTE: Mounts will
go OVER Color Skinz, where applicable.
Once completed, mount to driver’s side and passenger’s side leg. The angled mounts will be positioned as follows:
Driver’s side angled DOWNWARD, Passenger’s side angled UPWARD (See Pic #7 or pictures below).
Driver’s Side Passenger’s Side

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 8
Locate the control box and mount on the PASSENGER’S SIDE as shown in picture #9.
Pic #9: Control Box Mounts Pic #10 Control Box Mounts
Pic #11 Control Box w/Cables
RECEIVER
P/E CABLES
POWER
CABLE
CONTROL
CABLE
EMITTER
P/E CABLES
PNEUMATIC
CONNECTIONS

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 9
 Pull the power and the control cable behind the box and up to the ceiling. Connect each cable in its own separate
junction box.
 Connect the air hose unions and “Y” fittings at the passenger upper side corner (see picture #12).
Pic #12: Connect Air Lines
YOUR PROFILER® DRYER REQUIRES A POWER SOURCE OF 120VAC.
CONNECT THE POWER CABLE TO A SEPARATE 120VAC CIRCUIT.
YOUR PROFILER® DRYER ALSO REQUIRES A “READY” SIGNAL TO BRING
THE NOZZLES DOWN. THE SIGNAL COMES FROM THE CAR WASH
CONTROLLER: THE SIGNAL HAS TO BE PROGRAMMED FOR EACH CAR. THE
SIGNAL CAN BE ANYTHING BETWEEN 24 TO 240VAC OR DC SIGNAL.

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. Phone: [phone] ▪ Fax: [phone]
REVISION 5-20-21 www.motorcitywashworks.com 10
PNEUMATIC INSTALLATION
 Your Profiler® Dryer requires a 3/8” air line capable of 4 SCFM. Connect the air line to the air panel inlet fitting
(see below Pic #14-a and 14-b).
Pic #14-a: Air Panel Connections (Internal)
: Exhaust(s)
Black (single connection): Main Air Inlet
Red: Exit Up
Black (behind red): Exit Down
Yellow: Entrance Down
Blue: Entrance Up
MAIN AIR INLET
EXHAUST
EXIT DOWN
EXIT UP
ENTRANCE DOWN
ENTRANCE UP