Motorline ROSSO EVO Manual

ROSSO EVO
User’s and Installer’s manual
v1.0
REV. 01/2014

STANDARDS TO FOLLOW INDEX
00. CONTENT 01. SAFETY INSTRUCTIONS
00. CONTENT
index | pag 01.A
01. SAFETY INSTRUCTIONS
 standards to follow | pag 01.B
02. PACKAGE
 inside the package | pag 02.A
03. THE AUTOMATISM
 technical specifications | pag 02.B
 manual brake release | pag 03.A
 remove upper cover | pag 03.B
 replace upper cover | pag 03.B
 changing courtesy LEDs | pag 04.A
 changing fuse | pag 04.A
04. INSTALLATION
 pre-installation information | pag 04.B
 engine’s fixation in the pipeline | pag 05.A
 the automatism installation | pag 05.B
 installation map | pag 07.A
05. PROGRAMMING
 legend | pag 08.A
 menu functions | pag 08.B
 programming transmitters | pag 11.A
06. POST-INSTALLATION
 stopper at the opening | pag 11.B
 stretch rail chain | pag 12.A
 maintenance | pag 12.A
07. DIAGNOSIS
 connecting engine to 24V battery | pag 12.B
08. TROUBLESHOOTING
 instructions for final consumers | pag 13.A
 instructions for technical personnel | pag 13.A
09. CENTRAL CONNECTIONS
 ROSSO EVO central | pag 14.A
01.A 01.B
ATTENTION:
 To ensure the safety of people, it is important that you read all the follow-
ing instructions. Incorrect installation or incorrect use of the product can cause physi-
cal injury and material damage.
 Keep these instructions in a safe place for future reference.
 This product was designed and produced strictly for the use indicated in
this manual. Any other use, not expressly indicated here, could compromise the good
condition/operation of the product and/or be a source of danger.
 ELECTROCELOS SA is not responsible for the improper use of the product,
or other use than that for which it was designed.
 ELECTROCELOS SA is not responsible if safety standards were not taken
into account when installing the equipment, or for any deformation that may occur to
it.
 ELECTROCELOS SA is not responsible for the safety and proper operation
when using components not sold by them.
 Do not make any modifications to the operator components and / or their
accessories.
 Before installation unplug the automatism from the source of power.
 The installer must inform the client how to handle the product in case of
emergency and provide this manual to user.
 Keep remote controls away from children, to prevent the automated
system from being activated involuntarily.
 The customer shall not, under any circumstances, attempt to repair or tune
the operator .Must call qualified technician only.
 Connect the automatism to a 230V plug with ground wire.
Operator for indoor use.

TECHNICAL SPECIFICATIONS  INSIDE THE PACKAGE
02. PACKAGE 03. THE AUTOMATISM
Inside the package you will find the following components:
  ROSSO EVO motor
  main rod
  secondary rod
  MXSP channel transmitters
  transmitter support
  mounting bracket
  unlock string
  motor’s fixing plate to the rail
  rail’s fixing plate to the ceilling
  rail’s fixing plate to the lintel
  gate’s fixing plate
  reinforcement plate to gate’s fixing plate
  stopper
  set of fixing accessories
The ROSSO EVO specifications are as follow:
02.A 02.B
The automatism ROSSO EVO dimensions are as follows:
mm
mm mm
359mm
 Power Supply
 Power
 Operating temperature
Thermal protection
Working frequence
 Noise Level
 Force
 Memory
 Courtesy Light
Velocity
 Protection grade
AC 230V 50/60Hz
DC24V - 160W
-20°C to 70°C
120°C
70%
IP20
≤56dB
1200N
30 transmitters
3 minutes
140mm /sec
AC 230V 50/60Hz
DC24V - 120W
-20°C to 70°C
120°C
70%
IP20
≤56dB
1000N
30 transmitters
3 minutes
140mm /sec
AC 230V 50/60Hz
DC24V - 100W
-20°C to 70°C
120°C
70%
IP20
≤56dB
600N
30 transmitters
3 minutes
 Maximum door area 18m²15m²10m²
Code Type Rolling CodeRolling Code
 Radio frequency 433,92Hz433,92Hz433,92Hz
Rolling Code
140mm /sec
ROSSO EVO 60 ROSSO EVO 100 ROSSO EVO 120
MX4SP
transmitters
Stopper
Rods Unlock
String
Metal
Plate to fix
rail to lintel
Metal
Plates to fix
on gate
Mounting
Bracket
Metal Plate
to fix rail to
ceiling
Metal plates
to fix Motor
and Rail
ROSSO EVO

REMOVING TOP COVER 
REPLACE TOP COVER 
 MANUAL BRAKE RELEASE
03. THE AUTOMATISM 03. THE AUTOMATISM
03.A 03.B
Position 01 - Motor locked
Position 02 - Motor unlocked
← Together with the automatism it is
also provided a string to apply on the
unlock lever, which makes it even a more
practical and comfortable process.
The ROSSO EVO unlocking system is very simple and practical to use. To do so just pull
the lever down (following figure).
To block simply pull the lever to the original position.
To remove the cover simply insert a small screwdriver into the side holes, and create a
leverage eect to release the indents fittings between the top cover and the body. Then
just remove the cover by lifting it.


Maximum:
700mm
To replace the cover you must first fit the back as shown in the left figure. Then simply
turn down the cover and fit the front pressing down. The fittings will automatically
secure the cover.
manual brake release

INFORMATION PRE-INSTALLATION  CHANGING COURTESY LEDS
CHANGING FUSE
03. THE AUTOMATISM 04. INSTALLATION
For a correct operation of ROSSO EVO, you must take into account the following
parameters before the installation:
 Read all steps on this manual at least once in order to get acquainted with the
installation and configuration process.
 Make sure the door’s structure is solid and appropriate to be automated.
Verify that the sectional door has no technical defects, such as friction points /
prison, that may jeopardize the automatism durability.
 Make sure the door is in good condition to install the motor. To do so, raise it
manually to 800mm, 1600mm and 2000mm from the ground. Check if the door
remains suspended in these positions or descending. If the door starts to go up or
down, it means that the springs are not well calibrated.
 Check the surroundings. Carefully evaluate any hazards that may cause material
damage, possible insects contact, infiltration, among others.
 Make sure that the automatism will be connected to a 230V, properly protected
with Ground Wire.
 Make sure there is adequate protection against short-circuits / power surges and
earthed in the Electrical Box.
 Be careful when handling directly the control board. Improper handling can
damage some electrical components.
 Make sure you have all the necessary material prepared for installation.
 Evaluate the safety devices to be installed. This will ensure that unexpected
accidents do not happen.
It is very important that these precautions are respected!
Only in this way the correct functioning and automatism durability can be
achieved!
 To replace the LED board you must open the top cover and detach the wire of the LED
from the control board. Loosen the screw which secures the LED board to the top cover
and remove it. Now just put the new LED board, screw it, fit the wire in the control
board and close back the cover on the motor.
 To replace the fuse, first loosen it as visible in the left image. Then just pull to remove
it (right image). Repeat the same steps in reverse order to put a new fuse.
The operator uses a 250V 2.5A fuse.
04.A 04.B

AUTOMATISM INSTALLATION  FIXING THE MOTOR IN RAILS
04. INSTALLATION 04. INSTALLATION
01 - The steel rail and automatism attachment must be made using the plates and M6
nuts as shown above. Fasten 4 screws, leaving the two in the middle free.
02 - The aluminum rail and automatism attachment must be made using the plates
and M6 nuts and as shown above. Tighten 4 screws, leaving the two in the front free.
05.A 05.B
With standard rails, you can only automate doors with maximum
height of 2400mm.
01 - Attach the rail’s support plate to the lintel, as visible in the left image. In the right
image if can be seen the distance to keep between the gate rail and support plate’s
upper part (125-175mm).
02 - Fasten the rail in the fixation plate already attached. To facilitate the task, you can
do it with the rail inclined (motor on the floor / support) which facilitates the installa-
tion since you only have to handle the area of rail to be fixed.
100-150mm 125-175mm
← Note - If you are unable to fix
the rail to the ceiling for not
respecting the measures above,
there should be created a solid
structure to be able to fix the
motor in correct measure-
ments. This structure may be
fixed to the ceiling as a visible
on the image on the left.
← Support
CEILLING

AUTOMATISM INSTALLATION  AUTOMATISM INSTALLATION
04. INSTALLATION 04. INSTALLATION
06.A 06.B
04 - Raise up the motor until the rail is
levelled horizontally.
If necessary, you should create a support
structure to a solid surface as shown on
the previous page, so that the rail stays
horinzotally aligned.
Mark the holes in the ceiling plate and / or
structure and make the necessary holes to
fix it.
06 - Attach the plates to the top of the
door panel. The rods must be centered
horizontally with the panel so that it
stays aligned with the rail.
It should also be to fixed as higher as
possible (visible in the picture above).
07 - Now attach the two connecting rods
between the trolley and the panel’s upper
plate.
Use the screws and M8 nuts to tighten 2
rods together ( and ), and 2 pins
with pegs to fix them on the trolley and
the gate ( and ).
03 - Place celling rail ‘s fixation plate roughly halfway through the steel rail as visible in
the pictures above.
05 - After rising the rail and mark the holes, you should fix the plate with screws.
After that, you should use bracket to reinforce the attachment, this time near the
motor (right image).




 
 

C
B
A
A






B


C




 INSTALLATION MAP
04. INSTALLATION
07.A
 ROSSO EVO Motor
 Steel rail
 Rail to ceilling’s/struture’s fixation plate
 Bracket for structure fixing
 Fast rail to ceilling’s/struture’s fixation plate
 Trolley with unlocking system
 Rail to lintel’s fixation plate
 Connection arm between trolley and gate
 Fixation rod to the gate
 Shaft and sectional door springs
01
02
03
04
05
06
07
08
09
10
LEGEND:

 Programming opening and closing courses
 Press the Mkey for  seconds to enter the programming menu.
 The display will show P and press the Mkey for sec to enter the submenu.
 The display will show OP and you can now set the opening limit using the or
keys to adjust it.
 Press the Mkey for sec to confirm the opened position.
 The display will show CL and you can now configure the closing limit using the
same or keys.
 Press the Mbutton for sec to confirm the closed position. The control board saves
the configuration and exits the programming mode.
The LEDs light up for sec and the gate starts to open and close automatically to the
programmed limits showing the message OP during the opening and CL during the
closing. When it finishes closing, the control board will exit to the standby mode --.
MENU FUNCTIONS  LEGEND
05. PROGRAMMING 05. PROGRAMMING
08.A 08.B
If it stays more than 20sec without pressing any key, the control board
will exit every programming and automatically go to stand-by mode (--)
without saving any action.
Start all the programs from the stand-by mode (--)!
All the menu configuration instrution in this manual have been performed
using as starting point the stand-by mode (--).
Begin programming the P1 menu with the gate closed, since the first maneu-
ver configuration will be the opening.
The control board has a main menu which allows access to all the dierent settings of
the automatism.
 Programming opening and closing courses
 Programming the automatism force level
 Enable / disable safety photocells
 Programming the self-closing feature
 Enable / disable condominium function
 Programming maintenance warnings
 Programming transmitters using already configured transmitters
 Counting of maneuvers
 Enable / disable the service door
Conector Links:
1  Pedestrian Gate (NC contact)
2  PB (contact NO)
3  PE (contact NC)
4  GND (common)
5  +24V
6  Extern Lamp (max. 24V5W)
↓ Legend
 Display
 Main Menu
 Programming transmmiters
 Up
 Down
M
T
When you turn the power on, the LCD displays a countdown from 99 to 11, and the
courtesy lamp stays on for 2 seconds.When the motor is in standby, the display shows
the message .
When the motor is opening, the display always shows the message .
When the motor is closing, the display always shows the message .
Note: If you connect a signaling lamp, this will blink during any gate’s movement cycle.


MENU FUNCTIONS MENU FUNCTIONS
05. PROGRAMMING 05. PROGRAMMING
Start all programs from the stand-by mode (-)
If it stays more than 20sec without pressing any key, the controlboard
will exit the state and will automatically go to stand-by mode without
saving any action.
Note  The P and P functions, when activated, prevent the gate to stay
open. This way the gate will always open completely, starting the closure
after the pause time defined in P.
 Programming the automatism force level
 Press the Mkey for  seconds to enter the programming menu.
 The display will show P and press and keys repeatedly until it shows P.
 Press the Mkey once to access this submenu.
 The display will show a value between F and F, which identifies the strength
level when the motor is configured. Use the or keys to select the desired option,
being F the minimum force and F the maximum.
 Press the Mkey once to save this option.
 The control board will exit to standby mode  and the configuration is complete.
Note  The control board comes with the F level configured from the factory.
 Programming the selfclosing feature
 Press the Mbutton for  seconds to enter the programming menu.
 The display will show P and press and keys repeatedly until it shows P.
 Press the M key once to access this submenu.
 The display will show a value between  and , which identifies the time in
seconds that the engine is on hold since the opening ends until start automatic closing.
Use the or buttons to select the desired option.
 Press the Mkey once to save this option.
 The control board will exit to standby mode  and the configuration is complete.
Note  The option  disables the automatic closing, so the gate will only close if it
receives an order from a configured device.
Any other option sets the automatic closing time, being the minimum  seconds
option  and the maximum  seconds option .
 Enable / disable function condominium
 Press the Mbutton for  seconds to enter the programming menu.
 The display will show P and press and keys repeatedly until it shows P.
 Press the Mkey once to access this submenu.
 The display will show the value H or H, which identifies the option in which the
central is configured. Use the or buttons to select the desired option.
 Press the Mkey once to save this option.
 The control board will exit to standby mode  and the configuration is complete.
Functionality  This function causes the central to ignore all orders for the opening
course sent by configured devices.
 If you press the transmitter during the opening, the order is rejected and it continues
to open.
 If you press with the door completely open, it will begin to close.
 If you press during closing, the gate reverses direction and starts to open.
When disabled, you can control the opening or closing of the gate whenever you want,
and their behavior is openstopclosestopopen ... by each time you press the
transmitter.
 Enable / disable safety photocells
 Press the Mbutton for  seconds to enter the programming menu.
 The display will show P and press and keys repeatedly until it shows P.
 Press the Mkey once to access this submenu.
 The display will show the value H or H, which identifies the option in which the
central is configured. Use the or keys to select the desired option.
H disables the use of photocells and H activates it.
 Press the Mkey once to save this option.
 The control board will exit to standby mode  and the configuration is complete.
Functionality  When the use of photocells is active and some obstacle cross them
when the door is closing, the door will reverse direction beginning to open.
Note  The use of photocells comes disabled by the factory H.
09.A 09.B