Motrona CA306 User manual

Operating Manual
motrona GmbH, Zeppelinstraße 16, DE - 78244 Gottmadingen, Tel. [phone], Fax [phone], [email protected], www.motrona.com
CA306
Data preset unit with CANopen interface
Product Features:
CA306 is a simple data preset unit with a BCD-coded thumbwheel switch. The unit
allows an easy remote setting of single parameters (e. g. speed setting of a drive) via
fieldbus. By pressing the ENTER button, the actual BCD setting will be transmitted to
the selected register of the target unit as SDO (Service Data Object).
* For data transmission as PDO (Process Data Object) according to CiA DS 301, our
*alternative version CA307 can be used.

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Version:
Description:
Ca306_01a …01b
Diverse version updates
Ca306_01d_oi/Nov-11/ag
Safety instructions and legal Notices supplemented. Specifications updated.
Dual language version separated in two stand-alone versions.
Legal notices:
All contents included in this manual are protected by the terms of use and copyrights of motrona GmbH. Any
reproduction, modification, usage or publication in other electronic and printed media as well as in the internet
requires prior written authorization by motrona GmbH.
Table of Contents
1. Safety Instructions and Responsibility ......................................................... 3
1.1. General Safety Instructions......................................................................................3
1.2. Use according to the intended purpose ...................................................................3
1.3. Installation................................................................................................................4
1.4. Cleaning, Maintenance and Service Notes .............................................................4
2. Introduction ................................................................................................. 5
3. Block diagram.............................................................................................. 5
4. Connections................................................................................................. 6
5. Setting of the network Baud rate and sign................................................... 7
6. Setting of unit address, register code and store function ............................. 8
7. The front LED............................................................................................... 9
8. Transmission details.................................................................................... 9
9. Dimensions................................................................................................ 10
10. Technical Specifications ............................................................................ 10

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1. Safety Instructions and Responsibility
1.1. General Safety Instructions
This operation manual is a significant component of the unit and includes important rules and
hints about the installation, function and usage. Non-observance can result in damage and/or
impairment of the functions to the unit or the machine or even in injury to persons using the
equipment!
Please read the following instructions carefully before operating the device and observe all
safety and warning instructions! Keep the manual for later use.
A pertinent qualification of the respective staff is a fundamental requirement in order to use
these manual. The unit must be installed, connected and put into operation by a qualified
electrician.
Liability exclusion: The manufacturer is not liable for personal injury and/or damage to property
and for consequential damage, due to incorrect handling, installation and operation. Further
claims, due to errors in the operation manual as well as misinterpretations are excluded from
liability.
In addition the manufacturer reserve the right to modify the hardware, software or operation
manual at any time and without prior notice. Therefore, there might be minor differences
between the unit and the descriptions in operation manual.
The raiser respectively positioner is exclusively responsible for the safety of the system and
equipment where the unit will be integrated.
During installation or maintenance all general and also all country- and application-specific
safety rules and standards must be observed.
If the device is used in processes, where a failure or faulty operation could damage the system
or injure persons, appropriate precautions to avoid such consequences must be taken.
1.2. Use according to the intended purpose
The unit is intended exclusively for use in industrial machines, constructions and systems. Non-
conforming usage does not correspond to the provisions and lies within the sole responsibility
of the user. The manufacturer is not liable for damages which has arisen through unsuitable
and improper use.
Please note that device may only be installed in proper form and used in a technically perfect
condition (in accordance to the Technical Specifications, see chapter 10).
The device is not suitable for operation in explosion-proof areas or areas which are excluded by
the EN 61010-1 standard.

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1.3. Installation
The device is only allowed to be installed and operated within the permissible temperature
range. Please ensure an adequate ventilation and avoid all direct contact between the device
and hot or aggressive gases and liquids.
Before installation or maintenance, the unit must be disconnected from all voltage-sources.
Further it must be ensured that no danger can arise by touching the disconnected voltage-
sources.
Devices which are supplied by AC-voltages, must be connected exclusively by switches,
respectively circuit-breakers with the low voltage network. The switch or circuit-breaker must
be placed as near as possible to the device and further indicated as separator.
Incoming as well as outgoing wires and wires for extra low voltages (ELV) must be separated
from dangerous electrical cables (SELV circuits) by using a double resp. increased isolation.
All selected wires and isolations must be conform to the provided voltage- and temperature-
ranges. Further all country- and application-specific standards, which are relevant for structure,
form and quality of the wires, must be ensured. Indications about the permissible wire cross-
sections for wiring are described in the Technical Specifications (see chapter 10).
Before first start-up it must be ensured that all connections and wires are firmly seated and
secured in the screw terminals. All (inclusively unused) terminals must be fastened by turning
the relevant screws clockwise up to the stop.
Overvoltages at the connections must be limited to values in accordance to the overvoltage
category II.
For placement, wiring, environmental conditions as well as shielding and earthing/grounding of
the supply lines the general standards of industrial automation industry and the specific
shielding instructions of the manufacturer are valid.
Please find all respective hints and rules on www.motrona.com/download.html
--> “[General EMC Rules for Wiring, Screening and Earthing]”.
1.4. Cleaning, Maintenance and Service Notes
To clean the front of the unit please use only a slightly damp (not wet!), soft cloth. For the rear
no cleaning is necessary. For an unscheduled, individual cleaning of the rear the maintenance
staff or assembler is self-responsible.
During normal operation no maintenance is necessary. In case of unexpected problems, failures
or malfunctions the device must be shipped for back to the manufacturer for checking,
adjustment and reparation (if necessary). Unauthorized opening and repairing can have
negative effects or failures to the protection-measures of the unit.

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2. Introduction
The CA306 unit has been designed for remote control of single parameters (like position or
speed) in systems using a CANopen network for communication.
CA306 is standardly supplied with 6 digits (preset range: 0 … 999 999) and built into a
DIN housing.
With supplementary ordering information “Option VZ000“, the unit is supplied as
version with 5 digits + sign (preset range: -99 999 … +99 999).
Both versions are suitable for communication on the CANopen parameter channel,
accessing adjustable register codes of a network participant.
For operation on the process data level, the special PDO version CA307 is available.
3. Block diagram
1234 12345678
LED ENTER
Prozessor and
CAN controller
Potential
Separation
DC
DC
Power
10...35 VDC
Line
Driver
100R
CAN high
CAN low
GND (100R)
GND
(C+)
(C-)
(G)
(GND)
12position DILswitch
BCD
Data
3 4 521 6

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4. Connections
The screw terminals and DIL switches for setup are located on the backplane of the unit:
12 34 123 4567 8
GND GC- C+
CAN high
CAN low
GND (100R)
GND
10...35V
Power Supply
Current consumption depending on the supply voltage:
60
50
40
30
20
10
10 20 30 40
mA
Volt
The following cables are recommended for CAN communication, depending on the cable length:
Up to 300 meters:
Cable type
LIYCY 2 x 2 x 0,5 mm² (twisted and screened)
Resistance
40 /km
Capacity
130 nF/km
More than 300 meters:
Cable type
CYPIMF 2 x 2 x 0,5 mm² (twisted and screened)
Resistance
40 /km
Capacity
60 nF/km
Please use the leads like shown:
Pair 1 (white/brown)
CAN-Low and CAN-High
Pair 2 (green/yellow)
GND

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Both extreme ends of the CAN network must be terminated by a 120 Ohms resistor. The shield
must be connected to earth potential.
120 Ohms120Ohms
Schirm/
CAN+ CAN- GND CAN+ CAN- GNDCAN+ CAN- GND
Erster Busteilnehmer
First network participant Last network participant
Letzter Busteilnehmer
Shield
5. Setting of the network Baud rate and sign
Depending on the Baud rate, the following maximum cable length must not be exceeded:
maximum cable length
Baud rate (kbit / s)
50
125
250
500
1000
Cable length (m)
1000
550
250
110
25
Setting the baud rate uses positions 1 to 3 of the 4-position DIL switch on the rear:
412 3 1 2 345678
GND GC- C+
00 0
10 0
01 0
1
1 1
11111
11 0
000
0
=
=
=
=
=
=
=
=
Baud
Baud
Baud
Baud
Baud
Baud
Baud
Baud
1000k
500 k
250 k
125 k
50k
20k
20k
20K
412 3
"0"
"1" = =OFF ON
ON
OFF
Beispiel
Example :
:500 kBaud

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Slider 4 defines the most significant digit of the front thumbwheel switches to be transmitted
as a number or a sign:
4123
ON
OFF
ON
OFF OFF: 0...9 4123
ON: +/-
The version with a sign (option VZ000) requires slider 4 to be “ON“ at any time!
6. Setting of unit address, register code and store function
Sliders 1-5 of the 8-position DIL switch will select the unit address of the target device (00-31).
Slider 6 selects only temporary use of transmit data (with no storage to the EEProm), or stores
data to the EEProm for further use even after power down (by transmitting Store EEPROM to
Code C003).
Slider 7 and 8 determine the register codes to be accessed in the target unit. Codes shown in
subsequent list refer to LENZE series 9300 drives. Other code classifications are possible at any
time.
Important note: All DIL switch settings are only read upon initialization and
changes during normal operation will not be recognized! After change of DIL
switch settings, the unit must be powered up again!
412 3 1 2 3 45678
GND GC- C+
00 : Code 473, Subcode 1
10 : Code 473, Subcode 2
01 : Code 474, Subcode 1
11 : Code 474, Subcode 2
ohneSpeicherung imEEProm0: nostorage toEEprom
mit Speicherung im EEProm
storagetoEEprom
1:
Geräteadresse00-31
Device address 00-31
(Parameter channel 2)
00000
10000
01000
11000
11111

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7. The front LED
This multi-purpose LED informs about the actual state of data communication, using different
blinking sequences. With normal communication, this LED lights all the time. Where
communication problems appear, the meaning of different blinking sequences is explained by
the sub-sequent drawing:
1
1
2
2
3
3
4
4
1 2 3
1
1 2
2
3
3
4
4 5
5
5
6
6 7 1
1
1
1
1
1
1
Bus off
Bus Warning
no WriteResponse
for data
no WriteResponse
for " StoreEEProm"
Error Response
Error Response
(wrong Code)
Error Response
(noaccess)
3Sec.
1 2
1
(wrong SubCode)
Errors 2...7 can be reset by pressing the Enter button.
To reset Error 1 it is necessary to switch off the unit and power up again.
8. Transmission details
The unit transmits the data by SDO (Service Data Object) Write Request and awaits a
corresponding Write Response within the next 2.5sec (Timeout). It operates similar to a
CANopen master (But it is no CANopen master!). No other CANopen communication objects
are supported, except the SDOs.
Identifier: Data-
Byte 0 Data- Byte 1 Data- Byte 2 Data- Byte 3 Data- Byte 4 Data- Byte 7
Data-
Byte 5
Command
specifier: 23h (low) Index (high): 5E26h (Code 473) Sub-
1 / 2
Data-
Byte 6
(low) (high)32Bit data1600 (640h) +
unit address
(SDO on
parameter-
channel 2)
(Write
Request) or 5E25h (Code 474)
Index:
)* For PDO (Process Data Object) operation according to CIA DS301 standard see unit type CA307.

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9. Dimensions
120 96
48 + + + + + +
1 2 3 4 5 6
ENTERmks
10. Technical Specifications
Power supply:
Input voltage:
Protection circuit:
Consumption:
Connections:
10 … 35 VDC
reverse polarity protection
approx. 30 mA (at 24 V)
screw terminal, 1,5 mm² / AWG 16
Bus connection:
Communication profile:
Baud Rates (selectable):
DIN ISO 11898, CANopen (CiA DS301)
10, 20, 50, 125, 250, 500, 1000 kbit/s
BCD switch:
Preset range:
0 ... 999 999 (standard)
- 99 999 ... + 99 999 (Option VZ000)
Housing:
Material:
Mounting:
Dimensions:
Protection class:
Weight:
plastic
panel
outer dimensions (w x h x d):
96 x 48 x 120 mm / 3.78 x 1.89 x 4.72 inch
cut out (w x h):
92 x 43 mm / 3.62 x 1.69 inch
front:* IP 40 / rear: IP20
)* IP65 is available as an option
approx. 250 g
Temperature range:
Operation:
Storage:
0 °C … +45 °C / +32 … +113 °F (not condensing)
-25 °C … +70 °C / -13 … +158 °F (not condensing)
Conformity & standards:
EMC 2004/108/EC:
Guideline 2011/65/EU:
EN 61000-6-2, EN 61000-6-3, EN 61000-6-4
RoHS-conform