Moxa Technologies V2616 Series User manual

V2616 Hardware User’s Manual
First Edition, August 2011
www.moxa.com/product
© 2011 Moxa Inc. All rights reserved.

V2616 Hardware User’s Manual
The software described in this manual is furnished under a license agreement and may be used only in accordance with
the terms of that agreement.
Copyright Notice
© 2011 Moxa Inc., All rights reserved.
Trademarks
The MOXA logo is a registered trademark of Moxa Inc.
All other trademarks or registered marks in this manual belong to their respective manufacturers.
Disclaimer
Information in this document is subject to change without notice and does not represent a commitment on the part of
Moxa.
Moxa provides this document as is, without warranty of any kind, either expressed or implied, including, but not limited
to, its particular purpose. Moxa reserves the right to make improvements and/or changes to this manual, or to the
products and/or the programs described in this manual, at any time.
Information provided in this manual is intended to be accurate and reliable. However, Moxa assumes no responsibility for
its use, or for any infringements on the rights of third parties that may result from its use.
This product might include unintentional technical or typographical errors. Changes are periodically made to the
information herein to correct such errors, and these changes are incorporated into new editions of the publication.
Technical Support Contact Information
www.moxa.com/support
Moxa Americas
Toll
-free: 1-888-669-2872
Tel:
[phone]
Fax:
[phone]
Moxa China (Shanghai office)
Toll
-free: 800-820-5036
Tel:
[phone]
Fax:
[phone]
Moxa Europe
Tel:
[phone]
Fax:
[phone]
Moxa Asia
-Pacific
Tel:
[phone]
Fax:
[phone]

Table of Contents
1. Introduction...................................................................................................................................... 1-1
Overview ...........................................................................................................................................1-2
Package Checklist ............................................................................................................................... 1-2
Product Features ................................................................................................................................ 1-2
Hardware Specifications ...................................................................................................................... 1-2
Hardware Block Diagram .....................................................................................................................1-5
2. Hardware Introduction...................................................................................................................... 2-1
Appearance........................................................................................................................................2-2
Dimensions ........................................................................................................................................2-3
LED Indicators....................................................................................................................................2-3
Real Time Clock..................................................................................................................................2-4
3. Hardware Connection Description ..................................................................................................... 3-1
Installing the V2616............................................................................................................................3-2
Wiring Requirements...........................................................................................................................3-2
Connecting the Power .................................................................................................................. 3-3
Grounding the Unit ......................................................................................................................3-3
Connecting Data Transmission Cables ...................................................................................................3-3
Connecting to the Network ...........................................................................................................3-3
Connecting to a Serial Device .......................................................................................................3-4
Installing a CompactFlash Card ............................................................................................................3-4
Connecting a PS/2 Keyboard and Mouse ................................................................................................3-5
Connecting to a USB Device .................................................................................................................3-6
DI/DO ...............................................................................................................................................3-7
Connecting to a VGA Monitor................................................................................................................3-7
Connecting to a DVI-D Monitor .............................................................................................................3-8
Connecting to a Speaker or a Headphone ..............................................................................................3-8
Installing an Internal Storage Device.....................................................................................................3-9
Installing a SATA Storage Device in the Removable Trays ...................................................................... 3-10
Upgrading the Memory Module ........................................................................................................... 3-11
4. BIOS Setup........................................................................................................................................ 4-1
Entering the BIOS Setup Utility ............................................................................................................4-2
Modifying the BIOS Main Settings .........................................................................................................4-2
Basic Configuration...................................................................................................................... 4-2
System Security..........................................................................................................................4-3
Advanced Settings .............................................................................................................................. 4-3
Hard Disk Boot Priority.................................................................................................................4-4
Advanced BIOS Features ..............................................................................................................4-4
CPU Features ..............................................................................................................................4-4
C1E Function .......................................................................................................................4-4
Virtualization Technology ......................................................................................................4-5
Quick Power On Self Test ......................................................................................................4-5
Summary Screen Show......................................................................................................... 4-5
Advanced Chipset Settings ...........................................................................................................4-5
VT-d...................................................................................................................................4-5
On-chip Frame Buffer Size ....................................................................................................4-5
Total GFX Memory................................................................................................................ 4-5
Boot Display........................................................................................................................ 4-6
Peripherals.........................................................................................................................................4-6
Onboard Device ..........................................................................................................................4-6
Onboard LAN Boot ROM ........................................................................................................4-6
Super I/O Device.........................................................................................................................4-7
Debug Port.......................................................................................................................... 4-7
Power on After Power Fail .....................................................................................................4-7
Power................................................................................................................................................ 4-7
HPET Support .............................................................................................................................4-8
HPET Mode .................................................................................................................................4-8
Soft-Off by PWR-BTTN .................................................................................................................4-8
Wake Up Control ................................................................................................................................4-8
RTC Wake Up..............................................................................................................................4-8
Hardware Monitor ...............................................................................................................................4-9
CPU Warning Temperature ........................................................................................................... 4-9
Warning Beep .............................................................................................................................4-9
Load Defaults .....................................................................................................................................4-9
Load System Default Settings ..................................................................................................... 4-10
Load System Turbo Settings ....................................................................................................... 4-10
Load CMOS from BIOS ............................................................................................................... 4-10
Save CMOS to BIOS................................................................................................................... 4-10

Exiting the BIOS Setup...................................................................................................................... 4-10
Save & Exit Setup ..................................................................................................................... 4-10
Exit Without Saving ................................................................................................................... 4-10
Upgrading the BIOS .......................................................................................................................... 4-11
A. Regulatory Approval Statement ........................................................................................................ A-1

1
1. Introduction
The following topics are covered in this chapter:

Overview

Package Checklist

Product Features

Hardware Specifications

Hardware Block Diagram

V2616 Hardware Manual Introduction
1-2
Overview
The V2616 Series EN 50155 certified embedded computers are based on the Intel Core 2 Duo SP9300 x86
processor and feature 2 RS-232/422/485 serial ports, dual LAN ports, and 3 USB 2.0 hosts. In addition, the
V2616 computers provide VGA and DVI-D outputs and their EN 50155 certification makes them robust enough
for railway and industrial applications.
In addition, the CompactFlash socket and the internal SATA II storage tray provide the V2616 computers with
the reliability needed for industrial applications that require data buffering and storage expansion. Most
importantly, the V2616 computers come with 2 removable slots for inserting additional storage media, such as
hard disks or SSD drives.
The V2616 series come pre-installed with Linux or Windows Embedded Standard 2009 to provide programmers
with a familiar environment in which to develop sophisticated, bug-free application software at a low cost.
Package Checklist
Each model is shipped with the following items:
•V2616 embedded computer
•PS2 to KB/MS Y-type cable
•Documentation and software CD
•Quick installation guide (printed)
•Warranty card
NOTE: Please notify your sales representative if any of the above items are missing or damaged.
Product Features
V2616 embedded computers have the following features:
•High performance network video recorder for rolling stock applications
•EN 50155 certified for temperature ranges up to Class T1
•EN 50121-3-2 certified for railway applications
•IEC 61373 certified for shock and vibration resistance
•One internal SATA II storage tray for 2.5”SSD or HDD
•Two removable storage trays for 2.5”SSDs or HDDs
Hardware Specifications
Computer
CPU:
Intel Core 2 Duo SP9300 2.26 GHz, 6 MB for L2 cache
OS (pre
-installed): Linux or Windows Embedded Standard 2009
System Chipset:
Intel GS45 + ICH9-M
System Memory:
2 200-pin DDR3 SODIMM sockets supporting DDR3 up to 4 GB, with 2 GB built in
USB:
3 USB 2.0 compliant hosts; 2 with type A connectors supporting system bootup, 1 with M12 connector
Storage
Built
-in: 2 GB onboard industrial CompactFlash card to store OS
HDD Support:
HDD: 1 internal SATA II storage tray
for 2.5" SSD or HDD
Removable Trays: Support for 2 storage trays for 2.5" SSD or HDD
Other Peripherals
KB/MS:
1 PS/2 interface supporting standard PS/2 keyboard and mouse through Y-type cable
Audio:
Line-in, line-out interface

V2616 Hardware Manual Introduction
1-3
Display
Graphics Co
ntroller: Intel GS45 Integrated Graphics Engine
VGA Interface:
DB15 female connector, up to 2048 x 1536 resolution
DVI Interface:
DVI-D connector (chrontel CH7307 SDVO to DVI transmitter), up to 1600 x 1200 resolution
Ethernet Interface
LAN:
2 auto-sensing 10/100/1000 Mbps ports (M12)
Serial Interface
Serial Standards:
2 software-selectable RS-232/422/485 ports* (DB9 male)
Optical Isolation Protection:
2 KV
ESD Protection:
4 KV for all signals
Magnetic Isolation Protection:
1.5 KV built-in
Serial Communication Parameters
Data Bits: 5, 6, 7, 8
Stop Bits:
1, 1.5, 2
Parity:
None, Even, Odd, Space, Mark
Flow Control:
RTS/CTS, XON/XOFF, ADDC® (automatic data direction control) for RS-485
Baudrate:
50 bps to 921.6 Kbps (non-standard baudrates supported; see user's manual for details)
Serial Signals
RS
-232: TxD, RxD, DTR, DSR, RTS, CTS, DCD, GND
RS
-422: TxDA(-), TxDB(+), RxDB(+), RxDA(-), GND
RS
-485-4w: TxDA(-), TxDB(+), RxDB(+), RxDA(-), GND
RS
-485-2w: DataA(-), DataB(+), GND
Digital Input
Input Channels:
6, source type
Input Voltage: 0 to 30 VDC at 25 Hz
Digital Input Levels for Dry Contacts:
• Logic level 0: Close to GND
• Logic level 1: Open
Digital Input Levels for Wet Contacts:
• Logic level 0: +3 V max.
• Logic level 1: +10
V to +30 V (Source to DI)
Isolation:
3 KV optical isolation
Digital Output
Output Channels:
2, sink type
Output Current:
Max. 200 mA per channel
On
-state Voltage: 24 VDC nominal, open collector to 30 VDC
Connector Type:
10-pin screw terminal block (6 DI points, 2 DO points, DI Source, GND)
Isolation:
3 KV optical isolation
LEDs
System:
Power x 1, Storage x 1
LAN: 100M/Link x 2, 1000M/Link x 2
Serial:
TX x 2, RX x 2
Switches and Buttons
Power Switch:
on/off (front panel)
Reset Button:
For warm reboot (front panel)
Physical Characteristics
Housing:
Aluminum
Weight: 5 kg
Dimensions:
Without ears: 287 x 250 x 101 mm (11.29 x 9.84 x 3.97 in)
With ears: 287 x 290 x 101 mm (11.29 x 11.41 x 3.97 in)
Mounting:
wall

V2616 Hardware Manual Introduction
1-4
Environmental Limits
Operating Temperature:
(with SSD installed) -25 to 55°C (-13 to 140°F)
Storage Temperature:
(with SSD installed) -30 to 60°C (-40 to 185°F)
Ambient Relative Humidity:
5 to 95% (non-condensing)
Anti
-vibration: EN 50155 standard
Anti
-shock: EN 50155 standard
Power Requirements
Input Voltage:
24 VDC (9 to 36 V), M12 connector
Power Consumption:
50 W
• 2 A @ 24 VDC
Standards and Certifications
Safety:
UL 60950-1, CSA C22.2 No. 60950-1-07, EN 60950-1
EMC:
EN 55022 Class A, EN 61000-3-2 Class D, EN 61000-3-3, EN 55024, FCC Part 15 Subpart B Class A
Rail Traffic:
EN 50155, EN 50121-2-3, EN 50121-4, IEC 61373
Green Product:
RoHS, CRoHS, WEEE
Reliability
Automatic Reboot Trigger:
Built-in WDT (watchdog timer) supporting 1-255 level time interval system
reset, software programmable
Warranty
Warranty Period:
3 years
Details:
See www.moxa.com/warranty
Note: The Hardware Specifications apply to the embedded computer unit itself, but not to accessories. In
particular, the wide temperature specific
ation does not apply to accessories such as the power adaptor and
cables.

V2616 Hardware Manual Introduction
1-5
Hardware Block Diagram

2
2. Hardware Introduction
The V2616 series embedded computers are compact, well-designed, and built rugged enough for industrial
applications. LED indicators help you monitor performance and identify trouble spots, multiple serial ports
allow you to connect different devices for wireless operation, and the reliable and stable hardware platform lets
you devote your attention to developing your applications.
The following topics are covered in this chapter:

Appearance

Dimensions

LED Indicators

Real Time Clock

V2616 Hardware Manual Hardware Introduction
2-2
Appearance
Front View
Rear View

V2616 Hardware Manual Hardware Introduction
2-3
Dimensions
LED Indicators
LED Name LED Color LED Function
Power Green Power is on and functioning normally
Off Power is off or power error exists
Storage Yellow CF/HDD card is detected
Off CF/HDD card is not detected
LAN (1, 2) Green 100 Mbps Ethernet mode
Yellow 1000 Mbps Ethernet mode
Off 10 Mbps or no activity
Tx (P1-P2) Green Serial ports P1-P2 transmitting data
Off Serial ports P1-P2 not transmitting data
Rx (P1-P2) Yellow Serial ports P1-P2 receiving data
Off Serial ports P1-P2 not receiving data

V2616 Hardware Manual Hardware Introduction
2-4
Real Time Clock
The embedded computer’s real-time clock is powered by a lithium battery. We strongly recommend that you
NOT replace the lithium battery on your own. If the battery needs to be changed, please contact the Moxa RMA
service team.
ATTENTION
There is a risk of explosion if the wrong type of battery is used. To avoid this potential danger, always be sure
to use the correct type of battery. Contact the
Moxa RMA service team if you need to replace your battery.
Cautio
n
There is a risk of explosion if the battery is replaced by an incorrect type. Dispose of used batteries according
to the instructions on the battery.

3
3. Hardware Connection Description
In this chapter, we show how to connect the embedded computers to the network and to various devices.
The following topics are covered in this chapter:

Installing the V2616

Wiring Requirements
Connecting the Power
Grounding the Unit

Connecting Data Transmission Cables
Connecting to the Network
Connecting to a Serial Device

Installing a CompactFlash Card

Connecting a PS/2 Keyboard and Mouse

Connecting to a USB Device

DI/DO

Connecting to a VGA Monitor

Connecting to a DVI-D Monitor

Connecting to a Speaker or a Headphone

Installing an Internal Storage Device

Installing a SATA Storage Device in the Removable Trays

Upgrading the Memory Module

V2616 Hardware Manual Hardware Connection Description
3-2
Installing the V2616
Wall or Cabinet Mounting
The V2616 comes with two wall-mounting brackets. Use two screws per side to attach the V2616 to a wall or
cabinet.
Wiring Requirements
This section describes how to connect serial devices to the embedded computer.
You should read and follow these common safety precautions before proceeding with the installation of any
electronic device:
•Use separate paths to route wiring for power and devices. If power wiring and device wiring paths must
cross, make sure the wires are perpendicular at the intersection point.
NOTE: Do not run signal or communication wiring together with power wiring in the same wire conduit. To
avoid interference, wires with different signal characteristics should be routed separately.
•Use the type of signal transmitted through a wire to determine which wires should be kept separate. The
rule of thumb is that wiring that shares similar electrical characteristics can be bundled together.
•Keep input wiring and output wiring separate.
•It is advisable to label the wiring to all devices in the system.

V2616 Hardware Manual Hardware Connection Description
3-3
ATTENTION
Safety First!
Be sure to disconnect the power cord before installing and/or wiring your
V2616.
Wiring Caution!
Calculate the maximum possible current in each power wire and
common wire. Observe all electrical codes
dictating the maximum current allowable for each wire size.
If the current goes above the maximum ratings, the wiring could overheat, causing serious damage to your
equipment.
Temperature Caution!
Be careful when handling the unit. When the unit is plugged in, the internal components generate heat, and
consequently the outer casing may feel hot to the touch.
Connecting the Power
Connect the 12 to 48 VDC power line with M12 connector to the V2616 computer. If the power is supplied
properly, the “Ready” LED will glow a solid green after a 25 to 30 second delay.
Grounding the Unit
SG: The Shielded Ground (sometimes called Protected Ground) contact is the central pin of
the power input connector. Connect the SG wire
to an appropriate grounded metal surface.
Connecting Data Transmission Cables
This section describes how to connect the V2616 embedded computers to the network and serial devices.
Connecting to the Network
Plug your network cable into the embedded computer’s Ethernet port. The other end of the cable should be
plugged into your Ethernet network. When the cable is properly connected, the LEDs on the embedded
computer’s Ethernet port will glow to indicate a valid connection.
Two 10/100/1000 Mbps Ethernet ports using M12 connectors are located on the front panel. See the figure at
the right for pin assignments.
Pin No. 10/100 Mbps 1000 Mbps
1 – TRD3+
2 – TRD4+
3 – TRD4-
4 ERx- TRD1-
5 ETx+ TRD2+
6 ERx+ TRD1+
7 – TRD3-
8 ETx- TRD2-

V2616 Hardware Manual Hardware Connection Description
3-4
Connecting to a Serial Device
Use a serial cable to plug your serial device into the embedded computer’s serial port. Serial ports P1 to P2 have
male DB9 connectors and can be configured for RS-232, RS-422, or RS-485 communication by software. The
pin assignments are shown in the following table:
DB9 Male Port RS-232/422/485 Pinouts
Pin RS-232 RS-422 RS-485-4W RS-485-2W
1 DCD TxDA(-) TxDA(-) –
2 RxD TxDB(+) TxDB(+) –
3 TxD RxDB(+) RxDB(+) DataB(+)
4 DTR RxDA(-) RxDA(-) DataA(-)
5 GND GND GND GND
6 DSR – – –
7 RTS – – –
8 CTS – – –
Installing a CompactFlash Card
The V2616 embedded computers come with a CompactFlash socket. To insert a CompactFlash card, follow
these instructions:
1. Disconnect the V2616 from its power source.
2. The CompactFlash socket is located on the left side of the front panel. Unscrew the CompactFlash socket
cover.
3. There is a tenon/hook on the cover of the CF socket. Turn the CompactFlash card over and then insert the
CompactFlash card into the tenon/hook of the CF socket cover.
ATTENTION
Be careful of how you orient the CompactFlash card. You should turn the CF card bottom side up, in order to
hook CF card into the CF socket cover.

V2616 Hardware Manual Hardware Connection Description
3-5
4. Gently insert the CompactFlash card into the CF socket, making sure that the card is oriented correctly.
ATTENTION
The
V2616 embedded computer does not support the CompactFlash hot swap and PnP (Plug and Play)
functions.
You must remove the power source first before inserting or removing the CompactFlash card.
In addition,
note that since the operating s
ystem (Linux or Windows XP Embedded) has already been stored
o
n the CompactFlash card, if you change the CompactFlash card you will need to re-install the V2616’s
operating system. Refer to the System Recovery Section in the Software User's Manual for deta
ils.
Connecting a PS/2 Keyboard and Mouse
Your V2616 embedded computers come with a PS/2 mini-DIN connector to connect to a PS/2 keyboard and
PS/2 mouse. This 6-pin mini-DIN connector has the pin assignments shown below.
PS/2 Connector
Pin No. Signal Definition
1 PS/2 Keyboard Data
2 PS/2 Mouse Data
3 GND
4 VCC
5 PS/2 Keyboard Clock
6 PS/2 Mouse Clock

V2616 Hardware Manual Hardware Connection Description
3-6
Use the Y
-type cable to convert the mini-DIN
connector into two 6
-pin mini-DIN connectors to
connect both a PS/2 keyboard and PS/2 mouse at
th
e same time. You may also use the USB ports to
connect your USB
-based keyboard and mouse.
ATTENTION
W
ithout a Y-type cable, the PS/2 connector on the V2616
can only work with a PS/2 keyboard. A PS/2 mouse
will not function when directly connected to
the PS/2 connector on the V2616 embedded computers.
Connecting to a USB Device
The V2616 comes with 1 USB 2.0 host with M12 connectors on the front panel, and 2 USB 2.0 host with type
A connector on the rear panel. The hosts can be used for an external flash disk or hard drive for storing large
amounts of data. You can also use these USB hosts to connect to a keyboard or a mouse. See the following
figures for the locations of the USB ports and the M12 connector pin assignment.

V2616 Hardware Manual Hardware Connection Description
3-7
DI/DO
The V2616 comes with a 6-ch digital input and a 2-ch digital output through a terminal block connector. The pin
assignments and the wiring methods are shown below..
DI Dry Contact Wiring DI Wet Contact Wiring DO Wiring
Connecting to a VGA Monitor
The V2616 comes with a D-Sub 15-pin female connector on the front panel to connect a VGA CRT monitor. To
ensure that the monitor image remains clear, be sure to tighten the monitor cable after connecting it to the
V2616. The location and the pin assignments of the VGA connector are shown below.
DB15 Female Connector
Pin No. Signal Definition Pin No. Signal Definition
1 Red 9 VCC
2 Green 10 GND
3 Blue 11 NC
4 NC 12 DDC2B Data
5
GND
13
HSYNC
6 GND 14 VSYNC
7 GND 15 DDC2B Clock
8 GND