MQ Power DCA-300SSK III Series User manual

MQ POWERMQ POWER
MQ POWERMQ POWER
MQ POWER
DCA-300SSK IIIDCA-300SSK III
DCA-300SSK IIIDCA-300SSK III
DCA-300SSK III
SERIESSERIES
SERIESSERIES
SERIES
(FEMA)(FEMA)
(FEMA)(FEMA)
(FEMA)
PARTS AND OPERATION MANUAL
Revision #1 (06/02/03)
MULTIQUIP INC..
..
. PARTS DEPARTMENT:
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: [phone]
310-537-3700
SERVICE DEPARTMENT:
800-421-1244 800-835-2551
FAX:[phone] FAX:[phone]
E-mail:[email protected] •www:multiquip.com
© COPYRIGHT 2003, MULTIQUIP INC.
PARTS LIST NO. C2871300704
SERIAL NO. 3708297~

PAGE 2 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)

DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 3
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700
FAX: [phone] or 310-637-3284
SERVICE DEPARTMENT
800-421-1244
FAX: [phone]
TECHNICAL ASSISTANCE
800-478-1244
FAX: [phone]
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279
FAX: [phone]

PAGE 4 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
TABLE OF CONTENTS
MQ Power DCA-300SSKMQ Power DCA-300SSK
MQ Power DCA-300SSKMQ Power DCA-300SSK
MQ Power DCA-300SSK
III AC GeneratorIII AC Generator
III AC GeneratorIII AC Generator
III AC Generator
Here's How To Get Help .................................................... 3
Parts Ordering Procedures ............................................... 5
Specifications Generator/Engine ...................................... 6
Dimensions (Top and Side) ............................................... 8
Dimensions (Front and Rear) ............................................ 9
Safety Alert Messages Symbols .................................... 10
Rules for Safe Operation ........................................... 11-13
Installation ................................................................. 14-15
Operation and Safety Decals..................................... 16-17
General Information ........................................................ 18
Major Components ......................................................... 19
Generator Control Panel ............................................ 20-21
Engine Operating Panel ............................................. 22-23
Output Terminal Panel Overview ................................ 24-26
Load Application ............................................................. 27
Generator Outputs .......................................................... 28
Generator Outputs/Gauge Reading ................................. 29
Output Terminal Panel Connections ........................... 30-31
Pre Setup .................................................................. 32-35
Generator Start-up Procedure (Manual) ..................... 36-38
Generator Start-up Procedure (MPEC, Auto) ................. 39
Generator Shutdown Procedure ...................................... 40
Maintenance .............................................................. 42-46
Generator Wiring Diagram ............................................... 47
Engine Wiring Diagram ................................................... 48
Engine Troubleshooting .............................................. 49-50
Generator Troubleshooting .............................................. 51
Engine Controller Troubleshooting (MPEC) ..................... 52
Explanation of Codes in Remarks Column ..................... 54
Suggested Spare Parts .................................................. 55
COMPONENT DRACOMPONENT DRA
COMPONENT DRACOMPONENT DRA
COMPONENT DRAWINGSWINGS
WINGSWINGS
WINGS
Generator Assembly .................................................. 56-59
Control Box Assembly ............................................... 60-65
Engine & Radiator Assembly..................................... 66-69
Engine Operating Panel Assembly ............................ 70-71
Output Terminal Assembly ......................................... 72-75
Actuator Assembly .................................................... 76-77
Battery Assembly ...................................................... 78-79
Muffler Assembly ...................................................... 80-81
Enclosure Assembly ................................................. 82-87
Rubber Seal Assembly .............................................. 88-89
Oil Piping Assembly .................................................. 90-91
Fuel Tank Assembly .................................................. 92-93
Battery Charger ......................................................... 94-95
Name Plate and Decals ........................................... 96-101
Terms and Condition of Sale — Parts .......................... 102
Specification and part
number are subject to
change without notice.
NOTE

DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 5
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
❒❒
❒Dealer account number
❒❒
❒❒
❒Dealer name and address
❒❒
❒❒
❒Shipping address (if different than billing address)
❒❒
❒❒
❒Return fax number
❒❒
❒❒
❒Applicable model number
❒❒
❒❒
❒Quantity, part number and description of each part
❒❒
❒❒
❒Specify preferred method of shipment:
✓FedEx or UPS Ground
✓FedEx or UPS Second Day or Third Day
✓FedEx or UPS Next Day
✓Federal Express Priority One
✓DHL
✓Tr u c k
Here’s how to get help...
Please have the model and serial number on
hand when calling.
Parts Department
800-427-1244 Fax: [phone]
310-537-3700 Fax: [phone]
Mayco Parts
800-306-2926 Fax: [phone]
310-537-3700 Fax: [phone]
Service Department
800-478-1244 Fax: [phone]
310-537-3700
MQ Power Service Department
800-835-2551 Fax: [phone]
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax: [phone]
310-537-3700, Ext. 279
Multiquip’s Main Phone Numbers
800-421-1244 Fax: [phone]
310-537-3700
Note:Unless otherwise indicated by customer, all
orders are treated as “Standard Orders”, and will
ship within 24 hours.We will make every effort to
ship “Air Shipments” the same day that the order is
received, if prior to 2PM west coast time. “Stock
Orders” must be so noted on fax or web forms.
Extra Discounts!
All parts orders which include complete part numbers
and are received by our automated web parts order
system, or by fax qualify for the following extra
discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances
when you order 10 or more
line items via Web or Fax!**
FedEx Ground Service at no charge for freight
No other allowances on freight shipped by any other
carrier.
Place Your Parts Order Via Web or Fax
For Even More Savings!
NOTE:DISCOUNTSARESUBJECTTOCHANGE
MULTIQUIP INC.
18910 WILMINGTON AVENUE
POST OFFICE BOX 6254
CARSON, CALIFORNIA 90749
310-537-3700 • 800-421-1244
FAX: [phone]
E-MAIL: [email protected]
WWW:multiquip.com
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244

PAGE 6 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
DCA-300SSK III— SPECIFICATIONS
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DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 7
NOTE PAGE

PAGE 8 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
Figure 1. Dimensions (Side and Top Views)
DCA-300SSK III — DIMENSIONS (TOP AND SIDE)

DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03) — PAGE 9
Figure 2. Dimensions (Rear and Front Views)
DCA-300SSK III — DIMENSIONS (FRONT AND REAR)

PAGE 10 — DCA-300SSK III — PARTS AND OPERATION MANUAL (FEMA) — REV. #1 (05/07/03)
Safety precautions should be followed at
all times when operating this equipment.
Failure to read and understand the Safety
Messages and Operating Instructions
could result in injury to yourself and others.
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
This Owner's Manual has been
developed to provide complete
instructions for the safe and efficient
operation of the MQ Power
Model
DCA-300SSKIII WHISPERWATT™
GENERATORS.
Before using
these GENERATORS, ensure that
the operating individual has read
and understands all instructions
in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to
the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER:DANGER:
DANGER:DANGER:
DANGER: You WILL be KILLED or
SERIOUSLY injured if you DO NOT follow
directions.
WW
WW
WARNING:ARNING:
ARNING:ARNING:
ARNING: You CAN be KILLED or
SERIOUSLY injured if you DO NOT follow
directions.
CAUTION:CAUTION:
CAUTION:CAUTION:
CAUTION: You CAN be injured if you
DO NOT follow directions.
HAZARD SYMBOLS
Potential hazards associated with the DCA-300SSK III generators
operation will be referenced with Hazard Symbols which appear
throughout this manual, and will be referenced in conjunction
with Safety Message Alert Symbols.
Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
NOTE
Accidental Starting
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
ALWAYS wear approved eye and
hearing protection when required.
Sight and Hearing Hazard
Respiratory Hazard
ALWAYS wear approved respiratory
protection when required.
Equipment Damage Messages
Other important messages are provided throughout this manual
to help prevent damage to your generator, other property, or the
surrounding environment.
This generator, other property, or
the surrounding environment could
be damaged if you do not follow
instructions.
Over-Speed Conditions
NEVER tamper with the factory settings of
the engine governor settings. Personal
injury and damage to the engine or
equipment can result if operating speed
ranges above maximum allowable.
NOTE
DCA-300SSK III — SAFETY MESSAGE ALERT SYMBOLS