Mr. FILL Heavy Harry H.22 User manual

This document is subject to change management rules, unauthorised modification is not permitted.
All rights reserved © Mr. Fill Reproduction is not permitted without the written permission of Mr. Fill
Operating manual
Underground press module
Heavy Harry H.22, H.28 & H.35
Versie 1.0 EN March 2021

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Hoofdstuk
1. Disclaimer ..............................................................................................................................................4
1.1 Purpose of the manual..................................................................................................................5
1.2 User.................................................................................................................................................5
1.3 Laws & Regulations........................................................................................................................6
2. Supplier and contact information........................................................................................................7
3. General...................................................................................................................................................8
3.1 Explanation of the manuals..........................................................................................................8
3.2 Supplied digital document............................................................................................................8
3.3 Safety regulations..........................................................................................................................8
4. Foreword................................................................................................................................................9
4.1 Description and function ........................................................................................................... 10
5. EG-Verklaring van overeenstemming II A ........................................................................................ 11
6. CE-Marking.......................................................................................................................................... 13
7. Information about the manual ......................................................................................................... 14
7.1 Fonts, characters and symbols.................................................................................................. 14
7.1.1 Recognition of Symbols................................................................................................................... 14
7.1.2 Noise emission................................................................................................................................. 17
7.1.3 Letter types ....................................................................................................................................... 17
7.1.4 Signs that indicate the meaning of the text ................................................................................. 17
8. Terminology........................................................................................................................................ 18
9. Preconditions for operation.............................................................................................................. 19
9.1 Organizational measures........................................................................................................... 19
9.2 Intended use ............................................................................................................................... 20
9.3 Unintended use .......................................................................................................................... 20
10. Specifications.................................................................................................................................. 21
10.1 Machine specification................................................................................................................. 21
11. Machine overview........................................................................................................................... 22
11.1 Layout machine overview .......................................................................................................... 22
11.2 Dimensions of the machine....................................................................................................... 22
11.3 Maintenance switch.................................................................................................................... 23
11.4 Emergency stop .......................................................................................................................... 24
11.5 Door protection .......................................................................................................................... 25

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11.6 Reset ............................................................................................................................................ 26
11.6.1 Reset procedure............................................................................................................................... 26
12. Heavy Harry .................................................................................................................................... 27
12.1 Child fall protection .................................................................................................................... 27
12.2 Weighing module (weighing waste) .......................................................................................... 27
12.3 Press movement......................................................................................................................... 27
12.4 Operation .................................................................................................................................... 29
12.5 Hydraulics.................................................................................................................................... 29
12.6 Engine .......................................................................................................................................... 29
12.6.1.1 Switching off the engine .............................................................................................. 29
13. Machine operation ......................................................................................................................... 30
13.1 Putting the machine into safe mode for maintenance and/or repair.................................... 30
13.1.1 Machine in safe mode - de-energised ........................................................................................... 30
13.1.2 Machine out of safe mode - de-energising................................................................................... 30
13.1.3 Machine in safe mode - servicing with power.............................................................................. 30
13.1.4 Machine out of safe mode - servicing with power....................................................................... 30
13.2 Starting the machine .................................................................................................................. 30
13.3 Stopping the machine ................................................................................................................ 30
13.4 Preparation for presses ............................................................................................................. 31
13.5 Start of pressing.......................................................................................................................... 31
13.6 Stop/ End of pressing ................................................................................................................. 31
14. Electric circuit.................................................................................................................................. 32
14.1 Electricity supply ......................................................................................................................... 32
14.1.1 230V .................................................................................................................................................. 32
14.1.1.1 Charging........................................................................................................................ 32
14.1.1.2 Lithium battery............................................................................................................. 32
15. Machine maintenance & repairs................................................................................................... 34
15.1 General information................................................................................................................... 34
15.2 Preventive maintenance ............................................................................................................ 34
15.3 Exchanging components............................................................................................................ 34
16. Preventive and corrective maintenance....................................................................................... 35
16.1 Cleaning....................................................................................................................................... 35
16.1.1 External cleaning ............................................................................................................................. 35

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16.2 Preventive and corrective maintenance ................................................................................... 36
17. Possible malfunctions.................................................................................................................... 37
17.1 37
18. Spare parts...................................................................................................................................... 38
19. Customer service............................................................................................................................ 39
19.1 Remote assistance...................................................................................................................... 39
19.2 INTERNET PLATFORM................................................................................................................. 39
19.2.1 Login.................................................................................................................................................. 40
20. End of machine life......................................................................................................................... 41
21. Disposal........................................................................................................................................... 42

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1. Disclaimer
Congratulations on your purchase of the Heavy Harry press module. You have purchased a quality
product that will give you years of pleasure.
Read this manual carefully. Familiarise yourself with the operation and maintenance. In this way
you can avoid personal injury or damage to property. These instructions belong to the Heavy Harry
press module and hand them over to the new owner when selling or trading it in.
It is our commitment to continually provide you with the best equipment and services available in
our industry and to continually improve our performance to better serve your organisation.
The manufacturer therefore reserves the right to change the design and execution without prior
notice.
No rights may be derived from the information provided in these operating instructions.
Reproduction or distribution in printed, written and/or audiovisual form is prohibited unless prior
permission has been granted by the manufacturer.
This description and operating manual are intended to help you operate and maintain the Heavy
Harry underground baler module type H.22, H.28 & H.35, so it is necessary to read this manual
before operating the machine.
In order to avoid operating errors, these operating instructions must always be present or
accessible to the operator of the machine.
Maintenance work must be carried out in good time and with care in order to ensure a longer
service life.
General information on accident prevention must always be observed!
Deliveries are made exclusively in accordance with Mr Fill's general terms and conditions, filed with
the Chamber of Commerce under number 72095121.
The delivery conditions are already in your possession or will be sent to you on request.
This documentation was originally drafted in Dutch by Mr. Fill.

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1.1 Purpose of the manual
The purpose of this user manual is to instruct the users in the correct and safe use of the Heavy
Harry press module. This user manual contains instructions for:
✓A safe use;
✓Operating and monitoring;
✓Maintenance;
✓The cleaning process;
✓Discarding.
1.2 User
The Heavy Harry press module may only be operated and maintained by qualified users:
✓the trained person (electrician/mechanic) is internally instructed by the user on the
designated tasks and safe working practices of the Heavy Harry press module;
✓the specialised person (manager) is responsible, on the basis of his expertise, for training
the electricians/mechanics;
✓the qualified electrician is competent to carry out electrical work on the Heavy Harry press
module;
✓the external specialist is a trained technician from Mr Fill or a third party that does repairs
and adjustments to specific parts of the Heavy Harry press module.

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1.3 Laws & Regulations
The Heavy Harry press module has been given the necessary attention for the safety of people and
animals. This way the machine complies with the applicable directives (directives are European
laws) and standards (weighty advices). This way you have bought a very safe product of which you
can be sure that the machine is completely safe for every user!
Guidelines:
✓Directive 2006/42/EC on machinery safety.
✓Directive 2014/30/EU on electromagnetic compatibility (EMC).
And is in accordance with the following standard(s) or other such specifications::
✓EN-ISO 12100: 2010 General principles for design, risk assessment and risk reduction.
✓NEN-EN-ISO 13849-1 :2016 Safety related parts of control systems –Part 1: General
principles for design.
✓NEN-EN-ISO 13849-2 :2012 Safety related parts of control systems –Part 2: Validation.
✓NEN-EN-IEC 60204-1:2018 nl - Safety of machinery - Electrical equipment of machines - Part
1: General requirements.
✓NEN-EN-ISO 13857:2019 en - Safety of machinery - Safety distances to prevent danger zones
being reached by upper and lower limbs.
✓NEN-EN-ISO 13850:2015 en - Safety of machinery - Emergency stop function - Principles of
design.
✓NEN-EN-ISO 7010 :2012 Graphic symbols –Safety colours and safety signs + Amendments
Registered safety signs.
✓NEN-EN-ISO 11201:2010 en - Acoustics - Noise emitted by machinery and equipment -
Measurement of emission sound pressure levels at the work station and at other specified
positions - Engineering method in an approximately free field over a reflecting plane.

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2. Supplier and contact information
Mr. Fill
Pascalweg 16
4104 BG Culemborg
Nederland
T: [phone]
I: www.mr-fill.com
E: [email protected]
Service en onderdelen:
Service: [e-mail]
Documentation
Published on: 29 maart 2021
These operating instructions are based on:
Heavy Harry
Underground press module
By : Engineering
Modeltype : H.22, H.28 & H.35
Date published : March 2021
Version : rev.1.0-NL
Original language of issue : Netherlands

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3. General
3.1 Explanation of the manuals
The machine manual consists of the following parts:
➢Deel 1, General information.
Deel 1 beschrijft de algemene veiligheids-, onderhouds- en handelingsinstructies en
specificaties voor hulpstoffen.
➢Deel 2, Specifiek.
Deel 2 describes the general safety, maintenance and handling instructions and specifications
for auxiliary agents.
3.2 Supplied digital document
The documentation for the machine is supplied as a document with the machine. The following
documents can be supplied digitally (if applicable).
➢Operating instructions in a language other than that of the country in which the machine is
delivered. The operating manual is currently available in Dutch, English, French and German.
➢List of damage characteristics for quality measurement
➢Documentation components - documents of components installed on the machine
➢Document with pictures and the designation of various machine parts in the languages (Dutch
& English) as well as the numbering of those parts given by Mr. Fill.
3.3 Safety regulations
The machine satisfies the fundamental health and safety requirements of the relevant Directives of
the European Communities.
Nevertheless, improper or negligent use may give rise to dangerous situations. Therefore, please
observe the following general safety instructions:
➢Connect the machine in accordance with the fundamental safety and health requirements of
the relevant European directives.
➢Be careful with loose clothing and hair.
➢Keep your hands away from dangerous areas.
➢Never apply voltage to the machine when people are in contact with it.

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4. Foreword
These operating instructions have been compiled for everyone who is entrusted with work on or
with the machine. Before working with or on the machine, read these operating instructions.
The operating instructions contain important instructions/information on how to use the machine
safely, competently and economically and should always be available where the machine is used.
The operating instructions must be supplemented with instructions from existing national accident
prevention and environmental protection regulations.
Supplier details if not supplied directly by Mr. Fill.
Dealer stamp:
Mr. Fill is not liable for any damage or indirect damage caused by operating errors, lack of proper maintenance and any
other use than that described in these operating instructions.
Mr. Fill's liability also lapses if you or third parties make changes or additions to the machine without prior written
permission.
This machine is only suitable for process and environmental conditions as stated in section "Specifications and
Tolerances" of this operating manual. Any other use is not permitted by Mr. Fill and may put the operator and/or his
surroundings at risk.

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4.1 Description and function
The purpose of the Heavy Harry underground baler module is to compact materials such as
residual waste, paper and plastic.
Due to its modular design, the underground compacting module can be fitted into any new or
existing underground container. This makes the underground compacting module unique in the
market. Every company, organisation or municipality has the possibility to upgrade the existing
underground containers and thus increase the waste capacity in the container without a large
investment. The underground compactor module works on 230V and has been developed with a
wireless charging system that allows for carefree emptying.
The Heavy Harry is efficient and strong. Four times as much residual waste or eight times as much
plastic in a standard container is no problem for the Heavy Harry. Because of the unique patented
drive system the Heavy Harry can reach a pressing force of 3,5 tons. The Heavy Harry is available in
three different press force versions, varying from 2200 kg up to 3500 kg.
The underground press module is cleverly designed. Through a specially developed algorithm, the
system knows exactly the filling percentage. As a result, you can remotely see, among other things,
how many kilograms are in the underground container. With this data, which can be viewed via our
smart platform 'Smart City Manager', you can empty the container at the moment it is actually
needed. This way, you save money and reduce C02 emissions.
The underground press module was developed in accordance with the highest requirements of the
machinery guidelines. The baler is equipped with a smart patented fall protection device. This
makes it possible to detect a living creature when it falls into the container. If a living creature is
detected, the system enters a safe mode to prevent a life-threatening situation with regard to the
baling module.
The Heavy Harry has a patented drive system. Because of this technique and the use of A-quality
parts, the Heavy Harry is low-maintenance.
The Heavy Harry is standard equipped with a wireless charging system. This is a charging system
that charges the Heavy Harry without plugs. The wireless charging system easily bridges the
distance between the pit and container. This results in convenience during emptying, as there is no
need to consider vulnerable cabling and plugs.

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5. EG-Verklaring van overeenstemming II A

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6. CE-Marking

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7. Information about the manual
The manual is part of the machine and must be kept in the immediate vicinity of the machine so
that the operating personnel can consult it at any time.
➢The manual should be read and understood carefully before installing, commissioning
and dismantling the machine.
Reading, understanding and following the instructions will contribute to the safety of personnel and
increase the service life of the machine.
Keep these instructions in the immediate vicinity of the press module so they can always be used.
Understanding and following the instructions is a prerequisite for working safely with the Heavy
Harry baler module and will also extend the life of the production line.
Illustrations in the manual are for general clarification only and an illustration may differ from the
model of the machine supplied.
Manuals and instructions of the installed components are
enclosed with the manual, and instructions of the components
may contain information that differs from the instructions in this
manual.
7.1 Fonts, characters and symbols
7.1.1 Recognition of Symbols
Text passages printed in italics contain instructions that have a particular content depending on the
symbols below. However, if this symbol is placed next to a paragraph indication, it applies to the
content of the entire paragraph. For more information see 2.4 Working in a safe manner.
DANGER!
Failure to understand and follow these instructions may result in personal injury or damage to the
machine.
CAUTION!
Failure to understand and follow these instructions can lead to dangerous situations that may
result in personal injury or damage to the machine.

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Emergency stop
Location of the emergency stop.
This pictogram shows where the emergency stop(s) are fitted on the machine.
SERVICE
This information is intended only for experienced technicians who have the proper qualifications
for maintaining and/or repairing the machine.
The signs and symbols used in this document have the following meanings:
Explanation of common pictograms and symbols
The following symbols and terms are used in this manual to alert the reader to safety aspects and
important information.
Pictogramm
Significance
Read and understand these operating instructions before putting the machine into
operation and/or carrying out maintenance.
Wear safety shoes when working with or on this machine.
Wear safety goggles. When working on machines or installation parts and when
there is a risk of irritating liquids or vapours coming from the container and/or
machine.
Danger of electric shock.
Risk of electrocution.
Crushing hazard.
Moving parts hazard.
Keep fingers away from moving parts.

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Warning: High pressure
Hydraulic accumulator under pressure - Accumulators under high pressure may
explode, leading to serious injury or death.
Caution: Do not spray off
Do not hose down hydraulic and electrical components in the vicinity of this sticker.
High-pressure hosing down of electrical or hydraulic components may result in
component or system failure.
Warning: Rotating or moving parts
Warning: Sinking parts (height control)
Warning: risk of falling
Where he, she or he is written, both male and female persons are meant.
Wherever machine is written, this refers to the Heavy Harry underground press module.
Make sure that the safety stickers remain legible. Replace damaged and illegible stickers.

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7.1.2 Noise emission
The noise emissions during commissioning were measured at our plant. The noise level during
operation of the plant in a room without other processing machines and without other noise
sources was determined to be less than 80 dB(A).
The sound pressure level for operators of the underground press module depends on the location
and whether or not machinery is in operation. The measured values of noise emissions can deviate
significantly from the values measured in our factory.
7.1.3 Letter types
•“Text" (normal): Descriptive, informative text
•“Text" (text in bold): Highlight important information; subheadings
7.1.4 Signs that indicate the meaning of the text
➢Enumeration: This symbol indicates places in the text that cover the same subject in terms of
content and logic. An enumeration can also be part of an action instruction.
➢Action instruction: This symbol identifies passages of text containing specific action
instructions for the user of the installation. Each action instruction contains at least a request
to perform a specific action or to refrain from action in connection with the operation of the
installation. If an operating procedure consists of several instructions for action, these must
be carried out in the correct order.
Result of action instruction: This ➢character is used for text passages describing the result of one
or more action instructions (operation steps).

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8. Terminology
Supplier: The selling party of the delivered machine.
Manufacturer: Mr. Fill, original machine builder and component suppliers.
User: De afnemer en eigenaar van de Heavy Harry ondergrondse persmodule en
zijn personeel.
Machine: Zoals in deze handleiding beschreven. De machine kan opgebouwd zijn met
componenten van diverse fabrikanten.
Component: Onderdelen van de Heavy Harry persmodule die door derden zijn
gefabriceerd. Deze componenten hebben hun eigen gebruikershandleiding.

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9. Preconditions for operation
9.1 Organizational measures
The operating instructions must be available to all personnel at all times!
The personnel operating the machine must have read and understood the
manual and, in particular, the chapter entitled "Safety" before starting work.
➢The employer is obliged to instruct the personnel in the operation of the
machine and to comply with the instructions in the manual!
➢Use personal protective equipment where necessary!
➢All safety and warning signs on the machine must be complete and in good condition!
➢Observe the safety and warning notices on the machine!
➢Do not extend or modify the machine without the supplier's approval.
➢Do not carry out any expansions or modifications to the machine that could affect safety
without the agreement of the supplier!
➢Use original spare parts only!
➢Switch off the machine immediately if there is a change in the operation!
➢Report errors directly to the person responsible!
➢Carry out the periodic maintenance as specified in this manual!