Siemens SINUMERIK 840D sl User manual

SINUMERIK
SINUMERIK 840D sl/828D
Grinding
Operating Manual
Valid for:
SINUMERIK 840D sl / 840DE sl / 828D
Software Version
CNC system software for 840D sl/ 840DE sl V4.8 SP1
SINUMERIK Operate for PCU/PC V4.8 SP1
05/2017
A5E40869190
Preface
Fundamental safety
instructions 1
Introduction 2
Operating with gestures 3
Setting up the machine 4
Working in the manual mode 5
Machining the workpiece 6
Simulating machining 7
Generating a G-code
program 8
Programming technology
functions 9
Grinding with a B axis (only
for cylindrical grinding
machines) 10
Collision avoidance (only
840D sl) 11
Multi-channel view 12
Manage tools 13
Managing programs 14
Alarm, fault, and system
messages 15
Continued on next page

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E40869190
Ⓟ 05/2017 Subject to change
Copyright © Siemens AG 2015 - 2017.
All rights reserved

SINUMERIK 840D sl/828D
Grinding
Operating Manual
Continued
Teaching program 16
Ctrl-Energy 17
Easy XML 18
Service Planner (828D only) 19
Easy Message (828D only) 20
Edit PLC user program (828D
only) 21
HT 8 22
Widescreen format multi-
touch panels (840D sl only) 23
Appendix A

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E40869190
Ⓟ 05/2017 Subject to change
Copyright © Siemens AG 2015 - 2017.
All rights reserved

Preface
SINUMERIK documentation
The SINUMERIK documentation is organized into the following categories:
● General documentation/catalogs
● User documentation
● Manufacturer/service documentation
Additional information
You can find information on the following topics at the following address (https://
support.industry.siemens.com/cs/de/en/view/108464614):
● Ordering documentation/overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals/information)
If you have any questions regarding the technical documentation (e.g. suggestions,
corrections), please send an e-mail to the following address
(mailto:[email protected]).
mySupport/Documentation
At the following address (https://support.industry.siemens.com/My/ww/en/documentation),
you can find information on how to create your own individual documentation based on
Siemens' content, and adapt it for your own machine documentation.
Training
At the following address (http://www.siemens.com/sitrain), you can find information about
SITRAIN (Siemens training on products, systems and solutions for automation and drives).
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
SINUMERIK
You can find information about SINUMERIK at the following address (http://www.siemens.com/
sinumerik).
Grinding
Operating Manual, 05/2017, A5E40869190 5

Target group
Target group
This documentation is intended for users of cylindrical grinding machines and grinding
machines running the SINUMERIK Operate software.
Benefits
The operating manual helps users familiarize themselves with the control elements and
commands. Guided by the manual, users are capable of responding to problems and taking
corrective action.
Standard scope
This documentation describes the functionality of the standard scope. Extensions or changes
made by the machine manufacturer are documented by the machine manufacturer.
Other functions not described in this documentation might be executable in the control.
However, no claim can be made regarding the availability of these functions when the
equipment is first supplied or in the event of servicing.
Furthermore, for the sake of clarity, this documentation does not contain all detailed information
about all types of the product and cannot cover every conceivable case of installation, operation
or maintenance.
Technical Support
Country-specific telephone numbers for technical support are provided in the Internet at the
following address (https://support.industry.siemens.com/sc/ww/en/sc/2090) in the "Contact"
area.
Preface
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Table of contents
Preface.........................................................................................................................................................5
1Fundamental safety instructions.................................................................................................................19
1.1 General safety instructions.....................................................................................................19
1.2 Industrial security...................................................................................................................20
2 Introduction.................................................................................................................................................21
2.1 Product overview....................................................................................................................21
2.2 Operator panel fronts.............................................................................................................22
2.2.1 Overview................................................................................................................................22
2.2.2 Keys of the operator panel.....................................................................................................24
2.3 Machine control panels..........................................................................................................31
2.3.1 Overview................................................................................................................................31
2.3.2 Controls on the machine control panel...................................................................................31
2.4 User interface.........................................................................................................................35
2.4.1 Screen layout.........................................................................................................................35
2.4.2 Status display.........................................................................................................................36
2.4.3 Actual value window...............................................................................................................38
2.4.4 T,F,S window.........................................................................................................................39
2.4.5 Current block display..............................................................................................................41
2.4.6 Operation via softkeys and buttons........................................................................................43
2.4.7 Entering or selecting parameters...........................................................................................44
2.4.8 Pocket calculator....................................................................................................................46
2.4.9 Context menu.........................................................................................................................47
2.4.10 Touch operation.....................................................................................................................47
2.4.11 Changing the user interface language...................................................................................48
2.4.12 Entering Chinese characters..................................................................................................49
2.4.12.1 Entering Asian characters......................................................................................................51
2.4.12.2 Editing the dictionary..............................................................................................................52
2.4.13 Entering Korean characters...................................................................................................53
2.4.14 Protection levels.....................................................................................................................56
2.4.15 Online help in SINUMERIK Operate......................................................................................57
3 Operating with gestures..............................................................................................................................61
3.1 Multitouch panels...................................................................................................................61
3.2 Touch-sensitive user interface...............................................................................................62
3.3 Finger gestures......................................................................................................................62
4 Setting up the machine...............................................................................................................................65
4.1 Switching on and switching off...............................................................................................65
4.2 Approaching a reference point...............................................................................................66
4.2.1 Referencing axes...................................................................................................................66
4.2.2 User agreement.....................................................................................................................67
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4.3 Operating modes....................................................................................................................68
4.3.1 Operating modes....................................................................................................................68
4.3.2 Modes groups and channels..................................................................................................70
4.3.3 Channel switchover................................................................................................................70
4.4 Settings for the machine........................................................................................................71
4.4.1 Switching over the coordinate system (MCS/WCS)...............................................................71
4.4.2 Switching the unit of measurement........................................................................................72
4.4.3 Setting the zero offset............................................................................................................73
4.5 Zero offsets............................................................................................................................75
4.5.1 Zero offsets............................................................................................................................75
4.5.2 Display active zero offset.......................................................................................................77
4.5.3 Displaying the zero offset "overview".....................................................................................78
4.5.4 Displaying and editing base zero offset.................................................................................79
4.5.5 Displaying and editing settable zero offset.............................................................................79
4.5.6 Displaying and editing seat-related fine offset.......................................................................80
4.5.7 Displaying and editing details of the zero offsets...................................................................81
4.5.8 Deleting a zero offset.............................................................................................................82
4.5.9 Deleting seat-related fine offsets............................................................................................83
4.6 Measuring a tool.....................................................................................................................84
4.6.1 Cylindrical grinding.................................................................................................................84
4.6.1.1 Overview................................................................................................................................84
4.6.1.2 Measure grinding tool manually with the work piece reference point.....................................85
4.6.1.3 Measure grinding tool manually with the dresser reference point..........................................86
4.6.1.4 Measuring the dressing tool manually with the grinding tool reference point.........................87
4.6.2 Surface grinding.....................................................................................................................88
4.6.2.1 Overview................................................................................................................................88
4.6.2.2 Measure grinding tool manually with the work piece reference point.....................................89
4.6.2.3 Measure grinding tool manually with the dresser reference point..........................................90
4.6.2.4 Measuring the dressing tool manually with the grinding tool reference point.........................92
4.7 Measuring the workpiece zero...............................................................................................93
4.7.1 Cylindrical grinding.................................................................................................................93
4.7.1.1 Measuring the workpiece zero...............................................................................................93
4.7.2 Surface grinding.....................................................................................................................95
4.7.2.1 Overview................................................................................................................................95
4.7.2.2 Setting the edge.....................................................................................................................95
4.8 Monitoring axis and spindle data............................................................................................96
4.8.1 Specify working area limitations.............................................................................................96
4.8.2 Editing spindle data................................................................................................................97
4.8.3 Spindle chuck data.................................................................................................................98
4.8.3.1 Defining spindle chuck data...................................................................................................98
4.8.3.2 Parameters, spindle chuck data...........................................................................................100
4.8.4 Entering cylinder error compensation (only rotary grinding machine)..................................100
4.9 Displaying setting data lists..................................................................................................102
4.10 Handwheel assignment........................................................................................................102
4.11 MDI.......................................................................................................................................104
4.11.1 Working in MDA...................................................................................................................104
4.11.2 Loading an MDA program from the Program Manager........................................................104
4.11.3 Saving an MDA program......................................................................................................105
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4.11.4 Editing/executing a MDI program.........................................................................................106
4.11.5 Deleting an MDA program....................................................................................................106
5 Working in the manual mode....................................................................................................................109
5.1 Overview..............................................................................................................................109
5.2 Selecting a tool and spindle.................................................................................................109
5.2.1 T,S,M window.......................................................................................................................109
5.2.2 Selecting a tool.....................................................................................................................111
5.2.3 Starting and stopping the spindle manually.........................................................................111
5.2.4 Positioning the spindle.........................................................................................................112
5.3 Traversing axes....................................................................................................................113
5.3.1 Traversing the axes..............................................................................................................113
5.3.2 Traverse axes by a defined increment.................................................................................113
5.3.3 Traversing axes by a variable increment.............................................................................114
5.4 Positioning axes...................................................................................................................114
5.5 Default settings for manual mode........................................................................................115
6 Machining the workpiece..........................................................................................................................117
6.1 Starting and stopping machining..........................................................................................117
6.2 Selecting a program.............................................................................................................118
6.3 Executing a trial program run...............................................................................................119
6.4 Displaying the current program block...................................................................................120
6.4.1 Current block display............................................................................................................120
6.4.2 Displaying a basic block ......................................................................................................122
6.4.3 Display program level...........................................................................................................122
6.5 Correcting a program...........................................................................................................123
6.6 Repositioning axes...............................................................................................................124
6.7 Starting execution at a specific point....................................................................................125
6.7.1 Use block search..................................................................................................................125
6.7.2 Continuing program from search target...............................................................................127
6.7.3 Simple search target definition.............................................................................................127
6.7.4 Defining an interruption point as search target....................................................................128
6.7.5 Parameters for block search in the search pointer...............................................................129
6.7.6 Block search mode...............................................................................................................129
6.8 Controlling the program run.................................................................................................131
6.8.1 Program control....................................................................................................................131
6.8.2 Skip blocks...........................................................................................................................132
6.9 Overstore.............................................................................................................................133
6.10 Editing a program.................................................................................................................134
6.10.1 Processing a program (editor)..............................................................................................134
6.10.2 Searching in programs.........................................................................................................135
6.10.3 Replacing program text........................................................................................................136
6.10.4 Copying/pasting/deleting program blocks............................................................................137
6.10.5 Renumbering a program......................................................................................................139
6.10.6 Creating a program block.....................................................................................................140
6.10.7 Editor settings......................................................................................................................142
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6.11 Working with DXF files.........................................................................................................145
6.11.1 Overview..............................................................................................................................145
6.11.2 Displaying CAD drawings.....................................................................................................145
6.11.2.1 Open a DXF file....................................................................................................................145
6.11.2.2 Cleaning a DXF file..............................................................................................................146
6.11.2.3 Enlarging or reducing the CAD drawing...............................................................................146
6.11.2.4 Changing the section...........................................................................................................147
6.11.2.5 Rotating the view..................................................................................................................148
6.11.2.6 Displaying/editing information for the geometric data..........................................................148
6.11.3 Importing and editing a DXF file...........................................................................................149
6.11.3.1 General procedure...............................................................................................................149
6.11.3.2 Setting the tolerance............................................................................................................149
6.11.3.3 Assigning the machining plane............................................................................................150
6.11.3.4 Selecting the machining range / deleting the range and element........................................150
6.11.3.5 Saving the DXF file..............................................................................................................151
6.11.3.6 Specifying a reference point.................................................................................................152
6.11.3.7 Accepting contours...............................................................................................................153
6.12 Display and edit user variables ...........................................................................................155
6.12.1 Overview..............................................................................................................................155
6.12.2 Global R parameters............................................................................................................156
6.12.3 R parameters.......................................................................................................................158
6.12.4 Displaying global user data (GUD).......................................................................................159
6.12.5 Displaying channel GUDs....................................................................................................161
6.12.6 Displaying local user data (LUD)..........................................................................................162
6.12.7 Displaying program user data (PUD)...................................................................................162
6.12.8 Searching for user variables................................................................................................163
6.13 Display G and auxiliary functions.........................................................................................165
6.13.1 Selected G functions............................................................................................................165
6.13.2 All G functions......................................................................................................................167
6.13.3 G functions for mold making................................................................................................167
6.13.4 Auxiliary functions................................................................................................................168
6.14 Displaying superimpositions.................................................................................................169
6.15 Displaying status of synchronized actions...........................................................................170
6.16 Displaying the program runtime and counting workpieces...................................................172
6.17 Settings for the automatic mode..........................................................................................173
7 Simulating machining...............................................................................................................................177
7.1 Overview..............................................................................................................................177
7.2 Simulation before machining of the workpiece.....................................................................180
7.2.1 Simulation before machining of the workpiece.....................................................................180
7.2.2 Start simulation....................................................................................................................180
7.3 Simultaneous recording before machining of the workpiece................................................181
7.3.1 Overview..............................................................................................................................181
7.3.2 Starting simultaneous recording...........................................................................................182
7.4 Simultaneous recording during machining of the workpiece................................................182
7.5 Program control during simulation.......................................................................................183
7.5.1 Changing the feedrate .........................................................................................................183
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7.5.2 Simulating the program block by block................................................................................184
7.6 Different views of a workpiece.............................................................................................185
7.6.1 Overview..............................................................................................................................185
7.6.2 Side view..............................................................................................................................185
7.6.3 Dressing view.......................................................................................................................185
7.6.4 3D view................................................................................................................................186
7.6.5 Face view - for cylindrical grinding.......................................................................................186
7.6.6 Further side views - for surface grinding..............................................................................186
7.6.7 Machine space (with "collision avoidance" option)...............................................................187
7.7 Editing the simulation display...............................................................................................187
7.7.1 Deleting the tool path...........................................................................................................187
7.8 Editing and adapting a simulation graphic...........................................................................188
7.8.1 Enlarging or reducing the graphical representation.............................................................188
7.8.2 Panning a graphical representation.....................................................................................189
7.8.3 Rotating the graphical representation..................................................................................189
7.8.4 Modifying the viewport.........................................................................................................190
8 Generating a G-code program..................................................................................................................193
8.1 Graphical programming........................................................................................................193
8.2 Program views.....................................................................................................................193
8.3 Program structure................................................................................................................195
8.4 Basic principles....................................................................................................................195
8.4.1 Machining planes.................................................................................................................195
8.4.2 Programming a tool (T)........................................................................................................196
8.5 Generating a G code program.............................................................................................196
8.6 Selection of the cycles via softkey.......................................................................................197
9 Programming technology functions..........................................................................................................199
9.1 Programming contours.........................................................................................................199
9.1.1 Representation of the contour..............................................................................................199
9.1.2 Creating a new contour........................................................................................................200
9.1.3 Creating contour elements...................................................................................................202
9.1.3.1 Entering a contour element..................................................................................................204
9.1.3.2 Cylindrical grinding...............................................................................................................205
9.1.3.3 Surface grinding...................................................................................................................206
9.1.4 Changing the contour...........................................................................................................209
9.1.4.1 Overview..............................................................................................................................209
9.1.4.2 Modifying a contour element................................................................................................209
9.1.5 Contour call (CYCLE62).......................................................................................................210
9.1.5.1 Function...............................................................................................................................210
9.1.5.2 Calling the cycle...................................................................................................................211
9.1.5.3 Parameter............................................................................................................................211
9.2 Set dresser coordinate system - CYCLE435.......................................................................212
9.2.1 Note regarding the dressing tool position.............................................................................212
9.2.2 Function...............................................................................................................................212
9.3 Form-truing (CYCLE495).....................................................................................................213
9.4 Oscillating cycles (CYCLE4071 ... CYCLE4079).................................................................217
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9.4.1 Note regarding oscillating cycles..........................................................................................217
9.4.2 CYCLE4071 - longitudinal grinding with infeed at the reversal point...................................217
9.4.3 CYCLE4072 - longitudinal grinding with infeed at the reversal point and cancel signal......219
9.4.4 CYCLE4073 - longitudinal grinding with continuous infeed.................................................222
9.4.5 CYCLE4074 - longitudinal grinding with continuous infeed and cancel signal.....................223
9.4.6 CYCLE4075 - surface grinding with infeed at the reversal point..........................................226
9.4.7 CYCLE4077 - surface grinding with infeed at the reversal point and cancel signal.............229
9.4.8 CYCLE4078 - surface grinding with continuous infeed........................................................232
9.4.9 CYCLE4079 - surface grinding with intermittent infeed.......................................................234
9.5 Aligning a grinding wheel (CYCLE400)................................................................................236
9.5.1 Function...............................................................................................................................236
9.5.2 Calling the cycle...................................................................................................................237
10 Grinding with a B axis (only for cylindrical grinding machines).................................................................239
10.1 Overview..............................................................................................................................239
10.2 T, S, M window for set-up B axis..........................................................................................241
10.3 Measuring in JOG................................................................................................................242
10.3.1 Grinding wheel alignment for grinding..................................................................................242
10.3.2 Manually measuring the grinding tool (with B axis)..............................................................243
10.3.3 Manually measuring the dresser (with B axis).....................................................................244
10.3.4 Calibrating the swivel axis....................................................................................................246
11 Collision avoidance (only 840D sl)...........................................................................................................247
11.1 Activating collision avoidance..............................................................................................247
11.2 Set collision avoidance.........................................................................................................248
12 Multi-channel view....................................................................................................................................251
12.1 Multi-channel view................................................................................................................251
12.2 Multi-channel view in the "Machine" operating area............................................................251
12.3 Multi-channel view for large operator panels.......................................................................253
12.4 Setting the multi-channel view.............................................................................................255
13 Manage tools............................................................................................................................................257
13.1 Lists for the tool management..............................................................................................257
13.2 Magazine management........................................................................................................258
13.3 Tool types.............................................................................................................................258
13.4 Tool dimensioning................................................................................................................260
13.5 Tool list.................................................................................................................................262
13.5.1 Tool list.................................................................................................................................262
13.5.2 Additional data.....................................................................................................................264
13.5.3 Creating a new tool..............................................................................................................265
13.5.4 Measuring a tool - tool list....................................................................................................267
13.5.5 Managing several cutting edges..........................................................................................267
13.5.6 Deleting a tool......................................................................................................................268
13.5.7 Loading and unloading tools................................................................................................269
13.5.8 Selecting a magazine...........................................................................................................270
13.5.9 Code carrier connection (only 840D sl)................................................................................271
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13.5.9.1 Overview..............................................................................................................................271
13.5.9.2 Managing tools on a code carrier.........................................................................................272
13.5.10 Managing a tool in a file.......................................................................................................274
13.6 Tool wear.............................................................................................................................276
13.6.1 Tool wear ............................................................................................................................276
13.6.2 Reactivating a tool................................................................................................................279
13.7 Tool data OEM.....................................................................................................................280
13.8 Magazine..............................................................................................................................281
13.8.1 Positioning a magazine........................................................................................................283
13.8.2 Relocating a tool..................................................................................................................284
13.8.3 Deleting/unloading/loading/relocating all tools.....................................................................285
13.9 Sorting tool management lists..............................................................................................286
13.10 Filtering the tool management lists......................................................................................286
13.11 Specific search in the tool management lists.......................................................................288
13.12 Tool details...........................................................................................................................289
13.12.1 Displaying tool details..........................................................................................................289
13.12.2 Tool data..............................................................................................................................290
13.12.3 Grinding data........................................................................................................................291
13.12.4 Cutting edge data.................................................................................................................292
13.12.5 Monitoring data....................................................................................................................292
13.13 Changing a tool type............................................................................................................293
13.14 Working with Multitool..........................................................................................................293
13.14.1 Tool list for multitool.............................................................................................................294
13.14.2 Create multitool....................................................................................................................295
13.14.3 Equipping multitool with tools...............................................................................................296
13.14.4 Removing a tool from multitool.............................................................................................297
13.14.5 Deleting multitool..................................................................................................................298
13.14.6 Loading and unloading multitool..........................................................................................298
13.14.7 Positioning multitool.............................................................................................................299
13.14.8 Relocating a multitool...........................................................................................................299
13.14.9 Reactivating a multitool........................................................................................................300
13.15 Settings for tool lists.............................................................................................................302
14 Managing programs..................................................................................................................................305
14.1 Overview..............................................................................................................................305
14.1.1 NC memory..........................................................................................................................308
14.1.2 Local drive............................................................................................................................308
14.1.3 Creating an NC directory on the local drive.........................................................................309
14.1.4 USB drives...........................................................................................................................309
14.1.5 FTP drive..............................................................................................................................310
14.2 Opening and closing the program........................................................................................311
14.3 Executing a program............................................................................................................312
14.4 Creating a directory / program / job list................................................................................314
14.4.1 Creating a new directory......................................................................................................314
14.4.2 Creating a new workpiece....................................................................................................315
14.4.3 Creating a new G code program..........................................................................................315
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14.4.4 Creating a new dressing program........................................................................................316
14.4.5 Storing any new file..............................................................................................................317
14.4.6 Creating a job list.................................................................................................................318
14.4.7 Creating a program list.........................................................................................................319
14.5 Creating templates...............................................................................................................320
14.6 Searching directories and files.............................................................................................321
14.7 Displaying the program in the Preview.................................................................................322
14.8 Selecting several directories/programs................................................................................323
14.9 Copying and pasting a directory/program............................................................................324
14.10 Deleting a program/directory................................................................................................326
14.11 Changing file and directory properties.................................................................................327
14.12 Creating drives.....................................................................................................................328
14.12.1 Overview..............................................................................................................................328
14.12.2 Setting up drives..................................................................................................................329
14.13 EXTCALL.............................................................................................................................335
14.14 Execution from external storage (EES)................................................................................337
14.15 Backing up data...................................................................................................................338
14.15.1 Generating an archive in the Program Manager..................................................................338
14.15.2 Generating an archive via the system data..........................................................................339
14.15.3 Reading in an archive in the Program Manager...................................................................341
14.15.4 Read in archive from system data........................................................................................342
14.16 Setup data............................................................................................................................343
14.16.1 Backing up setup data..........................................................................................................343
14.16.2 Reading-in set-up data.........................................................................................................345
14.17 Backing up parameters........................................................................................................346
14.18 V24.......................................................................................................................................348
14.18.1 Reading-in and reading-out archives via a serial interface..................................................348
14.18.2 Setting V24 in the program manager...................................................................................351
15 Alarm, fault, and system messages..........................................................................................................353
15.1 Displaying messages...........................................................................................................353
15.2 Displaying alarms.................................................................................................................353
15.3 Displaying an alarm log........................................................................................................355
15.4 Sorting, alarms, faults and messages.................................................................................356
15.5 Creating screenshots...........................................................................................................357
15.6 PLC and NC variables.........................................................................................................358
15.6.1 Displaying and editing PLC and NC variables.....................................................................358
15.6.2 Saving and loading screen forms.........................................................................................362
15.7 Version.................................................................................................................................363
15.7.1 Displaying version data........................................................................................................363
15.7.2 Save information..................................................................................................................364
15.8 Logbook...............................................................................................................................365
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15.8.1 Overview..............................................................................................................................365
15.8.2 Displaying and editing the logbook......................................................................................365
15.8.3 Making a logbook entry........................................................................................................366
15.9 Remote diagnostics..............................................................................................................367
15.9.1 Setting remote access..........................................................................................................367
15.9.2 Permit modem......................................................................................................................369
15.9.3 Request remote diagnostics.................................................................................................369
15.9.4 Exit remote diagnostics........................................................................................................370
16 Teaching program....................................................................................................................................371
16.1 Teaching in programs..........................................................................................................371
16.2 General sequence................................................................................................................371
16.3 Inserting a block...................................................................................................................372
16.3.1 Teaching in positions...........................................................................................................372
16.3.2 Input parameters for teach-in blocks....................................................................................373
16.4 Teach-in via Windows..........................................................................................................374
16.4.1 General................................................................................................................................374
16.4.2 Teach in rapid traverse G0...................................................................................................375
16.4.3 Teach in straight G1.............................................................................................................376
16.4.4 Teaching in circle intermediate and circle end point CIP.....................................................376
16.5 Editing a block......................................................................................................................376
16.6 Deleting a block....................................................................................................................377
16.7 Settings for teach-in.............................................................................................................378
17 Ctrl-Energy...............................................................................................................................................381
17.1 Functions..............................................................................................................................381
17.2 Ctrl-E analysis......................................................................................................................382
17.2.1 Displaying energy consumption...........................................................................................382
17.2.2 Displaying the energy analyses...........................................................................................383
17.2.3 Measuring and saving the energy consumption...................................................................384
17.2.4 Tracking measurements.......................................................................................................385
17.2.5 Tracking usage values.........................................................................................................386
17.2.6 Comparing usage values.....................................................................................................386
17.2.7 Long-term measurement of the energy consumption..........................................................387
17.3 Ctrl-E profiles.......................................................................................................................388
17.3.1 Using the energy-saving profile............................................................................................388
18 Easy XML.................................................................................................................................................391
18.1 Easy XML.............................................................................................................................391
18.2 Easy Extend (828D only).....................................................................................................392
18.2.1 Overview..............................................................................................................................392
18.2.2 Enabling a device.................................................................................................................393
18.2.3 Activating and deactivating a device....................................................................................394
18.2.4 Initial commissioning of additional devices..........................................................................394
18.2.5 Commissioning Easy Extend...............................................................................................395
18.3 SINUMERIK Integrate Run MyScreens...............................................................................395
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19 Service Planner (828D only).....................................................................................................................397
19.1 Performing and monitoring maintenance tasks....................................................................397
20 Easy Message (828D only)......................................................................................................................399
20.1 Overview..............................................................................................................................399
20.2 Activating Easy Message.....................................................................................................400
20.3 Creating/editing a user profile..............................................................................................401
20.4 Setting-up events.................................................................................................................402
20.5 Logging an active user on and off........................................................................................403
20.6 Displaying SMS logs............................................................................................................404
20.7 Making settings for Easy Message......................................................................................405
21 Edit PLC user program (828D only).........................................................................................................407
21.1 Introduction..........................................................................................................................407
21.2 Displaying and editing PLC properties.................................................................................407
21.2.1 Displaying PLC properties....................................................................................................407
21.2.2 Resetting the processing time..............................................................................................408
21.2.3 Loading modified PLC user program...................................................................................408
21.3 Displaying and editing PLC and NC variables.....................................................................409
21.4 Displaying and editing PLC signals in the status list............................................................413
21.5 View of the program blocks..................................................................................................414
21.5.1 Displaying information on the program blocks.....................................................................414
21.5.2 Structure of the user interface..............................................................................................415
21.5.3 Control options.....................................................................................................................416
21.5.4 Displaying the program status..............................................................................................417
21.5.5 Changing the address display..............................................................................................418
21.5.6 Enlarging/reducing the ladder diagram................................................................................419
21.5.7 Program block......................................................................................................................419
21.5.7.1 Displaying and editing the program block............................................................................419
21.5.7.2 Displaying local variable table..............................................................................................420
21.5.7.3 Creating a program block.....................................................................................................421
21.5.7.4 Opening a program block in the window..............................................................................422
21.5.7.5 Displaying/canceling the access protection.........................................................................423
21.5.7.6 Editing block properties subsequently..................................................................................424
21.5.8 Editing the program block with the "Ladder editor"..............................................................424
21.5.8.1 Editing the PLC user program..............................................................................................424
21.5.8.2 Editing a program block.......................................................................................................425
21.5.8.3 Deleting a program block.....................................................................................................426
21.5.8.4 Inserting and editing networks.............................................................................................427
21.5.8.5 Editing network properties....................................................................................................429
21.5.9 Displaying the network symbol information table.................................................................429
21.6 Displaying symbol tables......................................................................................................430
21.7 Displaying cross references.................................................................................................431
21.8 Searching for operands........................................................................................................432
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22 HT 8..........................................................................................................................................................433
22.1 Overview..............................................................................................................................433
22.2 Traversing keys....................................................................................................................435
22.3 Machine control panel menu................................................................................................436
22.4 Virtual keyboard...................................................................................................................438
22.5 Calibrating the touch panel..................................................................................................439
23 Widescreen format multi-touch panels (840D sl only)..............................................................................441
23.1 Sidescreen with standard windows......................................................................................442
23.2 Sidescreen with windows for the ABC keyboard and/or machine control panel..................444
A Appendix...................................................................................................................................................447
A.1 840D sl / 828D documentation overview..............................................................................447
Index.........................................................................................................................................................449
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Table of contents
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Fundamental safety instructions 1
1.1 General safety instructions
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are not
observed, accidents involving severe injuries or death can occur.
● Observe the safety instructions given in the hardware documentation.
● Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in turn
can lead to injuries or death.
● Protect the parameterization (parameter assignments) against unauthorized access.
● Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).
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1.2 Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Industrial security (http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends to apply product updates as soon as available and to always
use the latest product versions. Use of product versions that are no longer supported, and
failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (http://www.siemens.com/industrialsecurity).
WARNING
Danger to life as a result of unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating
states in your system that may lead to death, serious injury, and property damage.
● Keep the software up to date.
● Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
● Make sure that you include all installed products into the holistic industrial security concept.
● Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
Fundamental safety instructions
1.2 Industrial security
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