MSA ENERGY STORAGE ES-650 Series User manual

Limited Liability Company
«NPK MORSVYAZAVTOMATICA»
26E, Kibalchicha str., 192174,
St. Petersburg, Russia
[email protected]m
www.unicont.com
Phone.: [phone]
Fax: [phone]
ENERGY STORAGE
ES-650-ХХХ, ES-750-ХХХ,
ES-850-ХХХ, ES-950-ХХХ TYPES
Operating manual

Version 0.1 2
Energy storage
ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types
TABLE OF CONTENTS
TERMS AND ABBREVIATIONS............................................................................................................ 3
INTRODUCTION ...................................................................................................................................... 4
1DESCRIPTION AND OPERATION OF THE SYSTEM.................................................................... 5
1.1 Description............................................................................................................................................ 5
1.2 Technical specifications........................................................................................................................ 5
1.3 The Product composition...................................................................................................................... 8
1.4 Structure and operation of the Product.................................................................................................. 8
1.5 Measurement tools, instruments and appliances................................................................................. 13
1.6 Marking and sealing............................................................................................................................ 14
1.7 Packaging............................................................................................................................................ 14
2INTENDED USE.................................................................................................................................... 15
2.1 Operation limitations........................................................................................................................... 15
2.2 Pre-starting procedures ....................................................................................................................... 15
2.3 Usage of the System............................................................................................................................ 16
3TECHNICAL SERVICE....................................................................................................................... 18
3.1 General description............................................................................................................................. 18
3.2 Safety features..................................................................................................................................... 18
3.3 Maintenance routine............................................................................................................................ 18
3.4 Preservation......................................................................................................................................... 19
4CURRENT REPAIR OF THE SYSTEM ............................................................................................ 20
5.1 General description............................................................................................................................. 20
5.2 Safety features..................................................................................................................................... 20
5.3 Current repair...................................................................................................................................... 20
5STORAGE.............................................................................................................................................. 21
6TRANSPORTATION............................................................................................................................ 22
7DISPOSAL.............................................................................................................................................. 23
8WARRANTY.......................................................................................................................................... 24
ANNEX A OVERALL AND INSTALLATION DIMENSIONS....................................................... 25

3Version 0.1
Operating Manual
TERMS AND ABBREVIATIONS
CH
Charger
SPTA
Spare parts, tools and accessories
LFGS
Large fine porous granulated silica gel
BP
Battery pack
CM
Control module
ES
Energy storage
PC
Personal computer
OM
Operating manual
LED
Light-emitting diode
CL
Check list
ТS
Technical service
SB
Storage battery
AU
Alarm unit
Battery management system (BMS) –an electronic system that controls SB
voltage, current, temperature, state of charge (SOC) and SB status to ensure its safe and
reliable operation.
Cycle –regularly repeated sequence of actions that may consist of discharge after
charge or charge after discharge under some specific conditions. The sequence may also
include rest time.
State of Charge (SOC) –percentage value expressed in percentage points that
means the level of charge of an electric battery relative to its capacity.

Version 0.1 4
Energy storage
ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types
INTRODUCTION
This operating manual (hereinafter –OM) describes composition, structure and
specifications of Energy storage units ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх
types (hereinafter –the Product, the ES) and their components, instructions for the correct
and safe operation of the Product (operation, technical service, intended use, current repair,
etc.), and disposal information on the Product components.
In addition to the instructions given in this document, the safetyregulations and rules
applicable in the field shall be observed.
Only those who have read and understood this document and those who have had
special training shall be permitted to operate the Product according to the applicable
regulations.

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Operating Manual
1DESCRIPTION AND OPERATION OF THE SYSTEM
1.1 DESCRIPTION
Energy storage units ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types
with same-type rechargeable battery packs BP-125 and BP-160 types are designed to
power shipborne electric and communication equipment, alarm system and automation on
sea- and river-going vessels.
Sample code of energy storage:
«Energy storage ES–YYY–ХХХ »,
where «ХХХ» − capacity А·h;
«YYY» − rated voltage.
Sample code of battery pack:
«Battery pack BP-160-ххх»,
where «ххх» –rated input voltage.
1.2 TECHNICAL SPECIFICATIONS
1.2.1 The Product ensures:
electric energy storage for following power supply of load;
disconnection of load once end voltage is reached (see Table 1);
short circuit protection in load circuit;
control over voltage, charge current, temperature on each battery pack.
Control module (hereinafter –CM) ensures:
LED light indication of ES status and operation mode;
Connection with charger (transmission of data on SB status);
Connection with external cooling system.
1.2.2 Table 1 describes main technical specifications of the Product. Table 2
describes technical specifications of integrated BP.

Version 0.1 6
Energy storage
ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types
Table 1 –Main technical specifications
Parameter
ES-650-160
ES -650-125
ES-750-160
ES-750-125
ES-850-160
ES-850-125
ES-950-160
ES-950-125
Value
Integrated battery
pack
BP-160
BP-125
BP-160
BP-125
BP-160
BP-125
BP-160
BP-125
Max. charge
voltage, V
759.2
876
992.8
999
Max. output
voltage range, VDC
520…760
600…876
680…993
760…999
ES discharge end
voltage, V
603.2
696
788.8
881.6
Capacity, А*h
160
125
160
125
160
125
160
125
Energy, kW*h
104
80.6
120
93
136
105.4
152
117.8
Overall dimensions,
mm
1700 х 840 х 741
1910 х 840 х 741
2120 х 840 х 741
2330 х 780 х 710
Weight, kg
1156
1123
1311
1273
1466
1423
1621
1572
Type of BP
installation
pull-out
Quantity of BPs
13
15
17
19
Fuse rating and
quantity, A
2 х 400
IP rating
IP 44
Charge
temperature, °С
0…+45
Discharge
temperature, °С
–15…+55
Limiting
temperature, °С
–20…+55
Terminal block to
connect external
cable
+
Material
metal
Base
+
Transportation with
SB
+

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Operating Manual
Table 2 –Technical specifications of BP-160 and BP-125
Parameter
Value
BP-160-51.2
BP-160-25.6
BP-160-12.8
BP-125-51.2
BP-125-25.6
BP-125-12.8
Rated output voltage, V DC
51.2
25.6
12.8
51.2
25.6
12.8
Max. output voltage, V DC
58.4
29.2
14.6
58.4
29.2
14.6
Energy, kW·h
8
6.2
Capacity, А·h
160
320
640
125
250
500
Specific energy, Wh/kg
122
94
Min. state of charge, V
46.4
23.2
11.6
46.4
23.2
11.6
Nominal mode
Charge
0.5С (80 А)
0.5С (80 А)
0.5С (80 А)
0.5С (80 А)
0.5С (80 А)
0.5С (80 А)
Discharge
1С (160 А)
1С (160 А)
1С (160 А)
1С (160 А)
1С (160 А)
1С (160 А)
Max.
continuous
mode
Charge
2С (320 А)
2С (320 А)
2С (320 А)
2С (320 А)
2С (320 А)
2С (320 А)
Discharge
2С (320 А)
2С (320 А)
2С (320 А)
2С (320 А)
2С (320 А)
2С (320 А)
Quantity of discharge –
charge cycles –current 1С,
at t + 22 °С, 80 % DOD
5000
5000
Charge time of one BP with
1Сcurrent up to 95 %,
hours
max. 1
max. 1
Number of terminals to
connect load or BP, pcs.
1
1
Weight, kg
72.4
69.8
Overall dimensions, mm
417 х 208 х 652.5
417 х 208 х 652.5
Optimal temperature, °С
+19…+22
Charge temperature, °С
0…+45
Discharge temperature, °С
–15…+55
Limiting temperature, °С
–25…+55
Mounting
Into cabinet
Alarm (light)
–exceedance of preset charge current and voltage limits in BP circuit;
–no BP connection;
–BP discharge
Service life (for operation
according to preset
technical; conditions), min.
7 years
Type of storage element
Li-Ion

Version 0.1 8
Energy storage
ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types
1.3 THE PRODUCT COMPOSITION
The Product includes a metal cabinet (see position 1, Figure 1) where same-type с
Li-Ion BPs BP-160 or BP-125 types are installed (see position 2, Figure 1). Control the
cabinet using an integrated control module (CM) (see position 3, Figure 1).
Figure 1 Layout of the Product components
1.4 STRUCTURE AND OPERATION OF THE PRODUCT
1.4.1 Operation of the Product
Figure 2 describes structural diagram. For the description of diagram elements see
Table 3.

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Operating Manual
Figure 2 –Structural diagram of the Product

Version 0.1 10
Energy storage
ES-650-ххх, ES-750-ххх, ES-850-ххх, ES-950-ххх types
Table 3 –Description of structural diagram elements
Element
Description
Control module (CM)
BMS-3
Control module (to control the Product and connection to external storage units)
DC/DC
DC/DC converter 24 V to power CM
AC/DC
AC/DC voltage converter, frequency 50 Hz 220 V to power CM
LED
LED indicators to display operation mode
LCD*
Touch LCD to display current operation mode
Air cooling system
RS-422/485
Digital interface for remote control and data output to PC
Ethernet*
Interface for remote control over BPs and data output to PC according to standard
IEEE 802.3
Alarm
Dry contacts opening in case of alarm
Remote switch-on
Remote button to switch on/off CM
Power button
To switch on/off CM
Battery pack (BP-1…BP-n)
BMS-2.1… BMS-
2.n
Control module (to control BP and connection to BPs)
LED
LED indicators to display operation mode of BP
Air cooling system of BP
Battery cell 1…n
Li-Ion battery cell
BMS-1.1…BMS-
1.n
Unit to control battery cell and connection to battery cells
External connections of storage unit
Load
To connect shipborne equipment
Charger
To connect charger for battery packs
ES-2…ES-n
Serial connection of storage units to power bus in case of operation within energy
storage system
Other
Balance
Special line to balance state of charge of external storage units and BPs
Data
Transmission of data on voltage, charge current, temperature on ES, BP and battery
cell
Sense
To measure voltage, charge current and battery cell temperature
*At option.
Note –All electric wiring of the Product including detachable connections is
integrated and hidden due to safety features and in order to prevent a user from touching
conductive parts.