MSA EVOLUTION 6000 Series User manual

Operating Manual
EVOLUTION6000 series
Thermal Imaging Camera
Truck Mounted Charger
Order No.: 10147418/00

WARNING
Read this manual carefully before using the product. The product will perform as de-
signed only if it is used and maintained in accordance with the manufacturer's instruc-
tions. Otherwise, it could fail to perform as designed and persons who rely on this
product for their safety could sustain serious personal injury or death.
© MINE SAFETY APPLIANCES COMPANY 2012 - All Rights Reserved
This manual is available on the Internet at: www.MSASafety.com
Manufactured by
MSA NORTH AMERICA
1000 Cranberry Woods Drive, Cranberry Township, PA 16066

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MSA
Contents
EVOLUTION 6000 series Truck Mounted Charger 3
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Contents
1 Safety Regulations .................................................................................................................... 5
1.1 Correct Use .......................................................................................................................... 5
1.2 Warranty Information ........................................................................................................... 5
2 Fitting the Truck Mounted Charger System ............................................................................ 6
3 Truck mounted charger system ............................................................................................... 9
4 Maintenance ............................................................................................................................. 11
5 Ordering Information ............................................................................................................... 15

EVOLUTION 6000 series Truck Mounted Charger
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Contents MSA
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MSA
Safety Regulations
EVOLUTION 6000 series Truck Mounted Charger 5
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1 Safety Regulations
1.1 Correct Use
It is imperative that this operating manual be read and observed when using the product. In par-
ticular, the safety instructions, as well as the information for the use and operation of the product,
must be carefully read and observed. Furthermore, the national regulations applicable in the us-
er's country must be taken into account for safe use.
Alternative use, or use outside this operating instructions will be considered as non-compliance.
This also applies to unauthorized alterations to the product and to repair and servicing not been
performed by MSA or authorized persons.
1.2 Warranty Information
Warranties made by MSA with respect to the product are voided, if it is not used, serviced or main-
tained in accordance with the instructions in this manual.
WARNING
Thisproductissupportinglifeandhealth.Inappropriate use, maintenance or servicingmay affect
the function of the device and thereby seriously compromise the user's life.
Verify operation before using the product. Do not use the device if the product function test is
unsuccessful, product is damaged, product was not completely serviced and maintained or if
genuine MSA replacement parts were not used.

EVOLUTION 6000 series Truck Mounted Charger
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Fitting the Truck Mounted Charger System MSA
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2 Fitting the Truck Mounted Charger System
The truck mounted charger system is mounted in the vehicle using the vehicle installation kit.
For installation, a sufficiently large flat surface is required which:
-guarantees comfortable access to the camera
-does not require a cable longer than 10 feet (3 meters) to the power source and
-protects the charging system from water spray and extreme temperatures.
Installation Kit
Fig. 1 Installation kit
Necessary Tools and Material
-Installation kit for truck charger system
-Power drill and metal drill bits [#7 (0.201) or 5 mm and 9/32 (0.281) or 7 mm]
-Thread tap 1/4-20 or M6
-Phillips screwdriver with long shank
-4 stainless steel 3/4-20 bolts or M 6 x 25 bolts
-5 Amp fuse
-ON / OFF circuit breaker
-Strain relief bushing for power supply cable
1 Suspension rails 3 Screws
2 Anti-vibration mounting washers 4 Spring nuts
2
1
3
4

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Fitting the Truck Mounted Charger System
EVOLUTION 6000 series Truck Mounted Charger 7
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Mounting the Suspension Rails
Fig. 2 Mounting Hanging Channels
(1) Drill two holes with the 9/32 (7 mm) drill in each of the rails.
Ensure that the holes are 1.5 inches (38 mm) from the end of the rails.
(2) Hold the top rail over the mounting position provided in the vehicle and draw drill holes.
Ensure that there is a minimum free space of 4 inches (100 mm) above.
(3) Drill two holes with the 5 mm drill as drawn.
(4) Cut a thread of 1/4-20 (M6) in both drill holes using the thread tap.
(5) Hold lower rail 6.5 inches (165 mm) in the center under the top rail (measured from rail mid-
dle to rail middle).
(6) Repeat steps 3 and 4 for the bottom rail.
(7) Screw on both rails with 1/4-20 (M6) screws.
Fitting the Truck Mounted Charger System
Fig. 3 Mounting the Truck-Mounted Charger to Channels
(1) Push spring nuts in the rails (one above and two below) and turn by 90° in the rail groove.
(2) Push screws through the holes in the charger system.
(3) Place neoprene anti-vibration washers on the screws.
(4) Align screws and spring nuts to each other and screw together.
NOTICE
If the charger is to be mounted vertically, both of the remaining antivibration mounting washers
are to be placed on the bottom screws.

EVOLUTION 6000 series Truck Mounted Charger
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Fitting the Truck Mounted Charger System MSA
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Electrical Connection
It is recommended that the power supply be taken directly from the vehicle power source and that
no other devices be connectedtothis power line. Powersurges caused by otherelectrical devices
on the same line may cause the charger fuse to blow.
(1) Connect positive line (red) in series with fuse and circuit breaker.
(2) Connect circuit breaker with ignition power or voltage source.
(3) Connect earthing cable (black) to the vehicle chassis ground.
NOTICE
The electric connection of the truck mounted charger system may only be performed by qualified
personnel.
Otherwise the device or the vehicle could get damaged.
NOTICE
The truck charger system is supplied by the on-board vehicle power network. If the vehicle is to
be parked for more than 12 hours without additional power supply, the charger system could dis-
charge the vehicle battery. Therefore, MSA recommends installing an additional circuit breaker
in case the power supply is solely provided by the on-board battery.

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MSA
Truck mounted charger system
EVOLUTION 6000 series Truck Mounted Charger 9
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3 Truck mounted charger system
Overview
Fig. 4 Truck Mounted Charger System EVOLUTION 6000 series
Inserting the Thermal Imaging Camera and/or the Spare Battery in the Truck Mounted
Charger System
The charger must not be used in an atmosphere where there are explosive or combustible gases
or vapors. Otherwise, this can cause an explosion or a fire which could cause serious personal
injury or death.
Provided that the truck mounted charger system has a power supply, battery charging begins im-
mediately after inserting the thermal imaging camera or the spare battery in the truck mounted
charger system.
NOTE: Battery must be installed in camera for charging to occur.
1 Thermal imaging camera 3 Slot for spare battery
2 Truck mounted charger system
1
23
WARNING
Strictly observe all regulations provided with the charger system. The apparatus will only operate
correctlyifproperlyinstalled,operatedandmaintained.Otherwise,malfunctionscanoccurwhich
can cause serious personal injury or death.

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Truck mounted charger system MSA
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In order to ensure safe and error-free charging of the batteries:
do not use the battery charger system if damaged,
check that the charging contacts are clean,
do not charge damaged batteries.
(1) Place the thermal imaging camera in the charger system with the screen facing outwards.
Push the camera into the charger until it snaps into place (see Fig. 5).
Ensure that charging pins are aligned.
The charger indicator on the camera will illuminate when the camera is properly seated.
(2) Pull the camera retainer up and over the camera display to secure the camera in the charger.
(3) Pull the spare battery retainer to the side and insert the battery into the slot.
The charger indicator on the charger will illuminate when the battery is properly inserted.
Fig. 5 Inserting the Thermal Imaging Camera and the Spare Battery
WARNING
Never replace the batteries in an explosive atmosphere. Given that the batteries can pro-
duce sparks when being changed, there is an explosion risk which could cause serious
personal injury or death!

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MSA
Maintenance
EVOLUTION 6000 series Truck Mounted Charger 11
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LED Indicators on the Truck Mounted Charger System
Fig. 6 LED Indicators on the Truck Mounted Charger System
4 Maintenance
Check after each use
Check the camera after each use:
-for damage, leaks and good battery contact
-proper functioning of the camera and the truck mounted charger system, especially the LEDs
-proper tension on the retaining straps
The devices may require cleaning and/or repair.
To adjust the tension on the camera retaining straps
-unbuckle the strap
-pull on the end of the strap
-re-buckle the strap and test
Cleaning
If required, the truck mounted charger system must be:
-carefully cleaned with warm water and a mild cleaning agent
-carefully dried using a soft, lint-free cloth.
Remove dirt on the charging contacts using a soft, lint-free cloth or a brush.
1 Spare battery charging in progress (red)
2 Spare battery charging complete (green)
NOTICE
Do not use solvents or paint thinners for cleaning the truck mounted charger system; the
casing surface would be effected by these products.

EVOLUTION 6000 series Truck Mounted Charger
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Maintenance MSA
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Troubleshooting Truck Mounted Charger
Display Remedy Measures
No LED illuminates -Check power supply. Is voltage present? If not, connect
power supply.
-Is the positive line correctly connected to the positive ter-
minal?
-External fuse blown? If so, replace.
-Fuse in charger system blown? If so, replace.
Charger has power, but camera
battery charger not illuminated -Check that the battery is in the camera. If so, check if it is
working.
-Check for poor connection between camera and charger
system. Check charging contacts (clean, not bent).
-Clean camera and charger system contacts with contact
cleaner; carefully place camera in charger system again
Charger has power, but spare
battery charger not illuminated -Check that spare battery is properly seated in charger.
-Check battery contacts for dirt, corrosion or damage.
Clean contacts or replace battery.
-Check charger system contacts (clean, not bent, mova-
ble, spring back).

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MSA
Maintenance
EVOLUTION 6000 series Truck Mounted Charger 13
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Repairs
If the system LED does not illuminate or other measures
(→chapter 4) are performed without success, the charging circuit fuse can be replaced.
Fig. 7 Circuit board
Fuse replacement to be performed as follows:
CAUTION
The only repair allowed by the user of the truck mounted charger is the replacement of
the charging circuit fuse on the PCB.
1 Charger fuse
1
WARNING
Before removing the rear casing panel, disconnect the power supply. Danger of electric
shock.
NOTICE
Only use MSA fuses (genuine spare parts).

EVOLUTION 6000 series Truck Mounted Charger
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Maintenance MSA
US
(1) Disassemble the charger system.
(2) Remove the six retaining screws on the rear casing panel. Remove rear panel.
(3) Remove the feed cable with the Phoenix connector at the top right of the PCB.
(4) Remove the blown fuse with non-conductive plastic tweezers and replace with a new fuse.
(5) Reconnect the feed cable with the Phoenix connector.
(6) Carefully slide the printed circuit board back in place. Ensure that the spare battery charger
LEDs are aligned properly over the light tubes for proper indication.
(7) Position the rear panel and secure with the six retaining screws.
(8) Restore power to the charger system.
Technical Data
Dimensions Width
Height without camera
Height with camera
Depth
6 inches (150 mm)
3.14 inches (80 mm)
7.87 inches (200 mm)
9.25 inches (235 mm)
Permitted temperature range for fault-free
charging 5°C to 45°C
Nominal voltage 10 V to 36 VDC
Nominal input current < 2.0 A DC
Normal battery charging time 3.5 hours per battery

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MSA
Ordering Information
EVOLUTION 6000 series Truck Mounted Charger 15
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5 Ordering Information
Truck Charger/Bracket Replacement Parts and Accessories
Description Part No.
Truck mounted charger system 10148136
Lithium ion battery 10120606SP
Circuit board fuse (5 pieces) 10145746SP
Installation kit for truck mounted charging system 10040222

MSA - The Safety Company
[ www.MSASafety.com ]
MSA North America
MSA Corporate Center
1000 Cranberry Woods Drive
Cranberry Township, PA 16066
Phone 1-800-MSA-2222
Fax [phone]
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[e-mail]
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Manuel d'utilisation
EVOLUTION6000
Caméra thermique
Chargeur camion
N° de commande : 10147418/00

Attention !
Veuillez lire ce manuel attentivement avant d'utiliser le produit. Le produit ne fonction-
nera comme prévu que s'il est utilisé et entretenu conformément aux instructions du
fabricant. Sinon, il pourrait ne pas fonctionner correctement, exposant ainsi les per-
sonnes qui l'utilisent au risque de subir des blessures graves, voire mortelles.
© MINE SAFETY APPLIANCES COMPANY 2012 - Tous droits réservés
Ce manuel est disponible sur Internet à l'adresse suivante : www.MSASafety.com
Fabriqué par
MSA NORTH AMERICA
1000 Cranberry Woods Drive, Cranberry Township, PA 16066

MSA AUER
MSA
Table des matières
EVOLUTION 6000 Chargeur Camion 3
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Table des matières
1 Consignes de Sécurité.............................................................................................................. 5
1.1 Utilisation Correcte............................................................................................................... 5
1.2 Informations de garantie ...................................................................................................... 5
2 Installation du système de chargeur camion.......................................................................... 6
3 Chargeur camion....................................................................................................................... 9
4 Maintenance............................................................................................................................. 11
5 Références de commande...................................................................................................... 15

EVOLUTION 6000 Chargeur Camion
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Table des matières MSA
FR