MSA EVOLUTION 5000 User manual

Manufacturer
MSA INSTRUMENT DIVISION
P.O.Box 427,Pittsburgh,Pennsylvania 15230
Instruction Manual
Betriebsanleitung
Manual de instrucciones
Manuel d’utilisation
Manuale Istruzioni
Gebruiksaanwijzing
Avändar manual
Brugsanvisning
GB
DE
ES
FR
IT
NL
SE
DK
EVOLUTION 5000
[Thermal Imaging System ]
10044503 / 03

2
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DE
ES
FR
IT
NL
SE
19 – 34
35 –50
51 – 66
67 – 82
83 – 98
99 – 114
DK 115 – 130
3– 18

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EVOLUTION 5000
[Thermal Imaging System ]
Thermal Imaging Camera
1. Before Use / Description 5
Introduction 5
Features and Benefits 5
Description 5
About the Camera 5
Specifications 6
2. Warnings and Cautions 6
Warnings 6
Cautions 7
Limitations 7
3. Operation and Use 7
Getting Started 7
Turning the Camera ON and OFF 7
Normal Mode 7
Standby Mode 7
Turning the Camera OFF 8
User Interface-Indicators and Warnings 8
On-Screen Indicators 8
LED Indicators 8
Additional Indicators 9
Direct Video Connection 9
4. Battery Care and Installation 10
Rechargeable Batteries 10
Battery Installation and Care 10
Battery Maintenance 10
Desk Top Battery Charger 10
Specifications 11
Operation 11
Charging the Battery 11
5. Delivery Scope 11
Configurations 11
Evolution 5000 Standard Kits 11
6. Options 11
Display Sun Shroud 12
Reflective Trim Kit 12
Disposable Display Covers 12
Custom Carrying Case 12
Mounting Bracket 13
Tripod Mounting Adapter 13
Truck-Mounted Charging System
7. Operation 14
Power Status LED Indicators 14
Battery LED Indicators 14
Specifications 14
8. Installation 14
Getting Started 14
What you will need 14
Installation Guidelines 15
Mounting Hanging Channels 15
Mounting the Truck-Mounted Charger to Channels 15
Electrical Connections 15
Power Requirements 15
Electrical Specifications 15
Connection 15
9. General Maintenance 15
Cleaning 16
Troubleshooting the Truck-Mounted Charging System 16
Troubleshooting Guidelines 16
Service 17
Truck-Mounted Charging System Field Repairs 17
Internal PCB Fuse Replacement 17
10. Ordering Information 17

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Safety Advice, Liability Information, Maintenance Advice
Safety Advice
xThis manual must be carefully read, understood and followed by all individuals who have or will have the responsibility for
selecting, using, servicing or maintaining this product.
xThis manual contains instructions for the optimal use of the product as well as important safety information.
xBefore use, the acting persons have to decide in accordance with this manual, whether the product is suitable for the
intended application.
Liability Information
xThe liability of MSA is excluded if the product is not used appropriately and for the intended purpose. Choice and use are in
the sole responsibility of the acting persons.
xWarranties also as guarantees made by MSA with respect to the product are voided, if it is not used, serviced or maintained
in accordance with the instructions in this manual.
xThe above corresponds to the terms and conditions of sale regarding the warranty and liability of MSA. It does not alter them.
Maintenance Advice
xThis product must be inspected and maintained in regular intervals by trained specialists, records are to be kept. For service
and repairs original MSA spare must be used only. Inspections and maintenance must be made exclusively by authorised
service shops or MSA. The authorised service shops are responsible for procurement of valid technical information for the
product, components thereof and maintenance instructions. Modifications to the product or components thereof are not
permissible and violate the approvals.
xThe liability of MSA extends exclusively to service and maintenance made by MSA.

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1. Before Use / Description
Fig. 1: The EVOLUTION 5000 TIC
Introduction
Congratulations on the purchase of your new MSA
EVOLUTION 5000 Thermal Imaging System! This hand-held
unit provides advanced thermal imaging technology backed
by years of MSA quality, dedication, and service.
The EVOLUTION 5000 Thermal Imaging Camera (TIC) is
designed to assist fire fighters to see in low visibility
conditions of smoke and darkness. This high definition
thermal imaging camera provides the latest in available
thermal imaging technology for the fire service.
Features and Benefits
The EVOLUTION 5000 Thermal Imaging Camera (TIC) can be
used to aid fire fighting in scenarios such as:
xSearch and rescue missions.
xInitial size-up/Scene assessment.
xLocating the seat of the fire.
xLocating fire extension.
xIdentifying potential flashover situations.
xDetermining entry and ventilation points.
xHazmat situations.
xResponse vehicle navigation (darkness or heavy smoke)
xPreplanning/Fire code inspections.
xOverhaul.
xAssistance for law enforcement.
Description
The EVOLUTION 5000 TIC is a highly sophisticated piece of
electronic equipment. The unit was designed to withstand the
fire fighting conditions of heat, driving spray, and frequent
impact normally seen by a fire fighter. Extension beyond these
demands may damage the camera and render it inoperable. It
is not recommended that the camera run for extended
periods in high-heat conditions.
The EVOLUTION 5000 TIC is intended as an aid to fire and
rescue operations in conditions of poor visibility created by
smoke and darkness. It is not a replacement for standard fire
fighting techniques and precautions. Users must ensure that
the fire department’s standard operating procedures are
followed while using the camera.
About the Camera
The EVOLUTION 5000 TIC is:
xequipped with a state-of-the-art 160 x 120 pixel
microbolometer thermal detector to provide the clearest
high-definition images available in fire and non-fire
environments.
xequipped with a large-screen, high definition display to
allow for multiple fire fighters to view the action.
xergonomically designed for the fire fighting environment.
xavailable with desk top and truck mounted charging
options.
xdesigned with the most ergonomically correct balance,
with the centre of gravity located in the users hand.
xdust and water-resistant to withstand short-term
immersion in up to 1 meter (3 feet of water) in accordance
with IP67 specifications.
xavailable with multiple carrying and attachment options to
suit user preferences – the EVOLUTION 5000 TIC is a tool.
xmade to detect thermal energy radiated / generated from
surrounding objects and converts this energy into a visual
image.
xHot objects appear white.
xCold objects appear black.
Fig. 2: EVOLUTION 5000 TIC with retractable lanyard

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Thermal Imaging Camera
Specifications
Construction Flame retardant (material
passes simulated NFPA
1981–1997 direct flame
exposure test).
IP67 [withstands
immersion to 1 meter
(3 feet)]
Sensor Uncooled VOX
Microbolometer
Focal Plane Array Detector
Array Size 160 x 120 pixels
Spectral 8–14 µm
Response
Frame Rate 30 Hz
Field of View 68° diagonal
55° horizontal
41° vertical
NETD High <50 °mK nominal
Sensitivity
Low <389 °mK
Sensitivity
Video RS-170
Output SMA to BNC
16 bit real time analogue
NTSC
Lens 8.5 mm
f 1.2
Focus 1 m to infinity
optimal 1 to 8 m
3” to 26”
Display 90 mm diagonal (3.5’’)
LCD, backlit
Resolution
600 x 234 pixels
Power Lithium-Ion Battery
Supply
Power At 22 °C (72 °F) <6.0 W nominal
Usage
Operating With 1 Li-Ion 2 hours at nominal 22 °C
Time battery (72° F)
Width 1.3 kg (3.0 lbs.) with
battery
Approximate Height 275 mm (10.8 inches)
Dimensions Weight 205 mm (8.1 inches)
Length 112 mm (4.4 inches)
2. Warnings, Cautions, Limitations
Warnings
1. The user must be trained and thoroughly familiar with the
proper operation and limitations of the thermal imaging
system prior to use. Use in controlled live-burn exercises is
suggested before using the equipment in actual
emergency situations.
2. Do not rely on the thermal imaging system as the sole
means of navigation or deviate from standard fire-fighting
navigational practices during use. Although the system
provides an image in dark and smoky environments, the
user may become disoriented or lost in such environments
if the system becomes inoperative.
3. Most electronic devices will cease to operate at certain
high temperature extremes. Tests on the EVOLUTION 5000
TIC indicate that it will provide an acceptable image when
subjected to an ambient temperature of approximately
120 °C (248 °F) for about 10 minutes. Exposure to
conditions exceeding these will result in deterioration and
loss of image.
4. Thermal energy is not transmitted through glass or
underwater and may be reflected off of smooth surfaces.
5. This thermal imaging system is not rated as “Intrinsically
Safe.” Do not use the system in environments or
atmospheres where static or spark may cause an
explosion.
6. Before entering a hostile environment, test the thermal
imaging system as specified in the instructions to ensure
that it is functioning. After each use, inspect the system to
determine if servicing is required.
7. Exposure to high temperature environments for an exten-
ded period of time may cause degradation or loss of
thermal image. Avoid heat saturation or over exposure of
the equipment. If degradation of the thermal image is
observed, remove the equipment from the high heat
environment and allow it to cool until the thermal image
returns to normal; otherwise, the system may become
inoperative.
8. Replacement batteries must exactly match the ratings and
configuration of those supplied with the equipment. Use of
unapproved batteries may render the system inoperative.
9. Do not remove the thermal imaging camera cover or casing
as the system operates on high voltage. Only authorised
personnel may service the unit.

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Cautions
1. Ensure battery is fully charged before use. If not fully
charged, the system will not operate for the specified
amount of time. Monitor battery level during use and exit
the hazardous area when a low battery warning is
observed.
2. Electromagnetic radiation (radio transmissions) may cause
interference. Minimise nearby radio transmissions if
excessive interference occurs.
3. To avoid the lens from fogging, the user may coat the
lenses and view finder with anti-fog material, e.g. the MSA
Fogpruf P/N 13016.
4. Do not point the thermal imaging camera directly at the
sun; otherwise, damage to the detector may occur.
5. Do not drop the thermal imaging camera. Although the
camera is designed to withstand normal impacts that occur
in fire service, such impacts may alter the focus or damage
the unit.
Limitations
1. Although the EVOLUTION 5000 TIC is IP67 waterproof, the
system does not provide underwater thermal images.
2. The EVOLUTION 5000 TIC does not provide images
through glass, water, or shiny objects; these surfaces act
like mirrors to the system.
3. The EVOLUTION 5000 TIC does not improve impaired
vision. Users with impaired vision should continue to use
ophthalmic devices while using the system.
3. Operation and Use
Getting Started
The rechargeable batteries supplied with the EVOLUTION
5000 TIC must be fully charged before use. Also, periodically
check and replace the battery if necessary.
xSee “Battery Care and Installation” later in this manual.
Turning the Camera ON and OFF
Normal Mode
1. To turn the camera ON, press the POWER (green) button
on the TIC handle (see Fig. 3) and hold for approximately
one second.
2. Wait approximately five seconds for the infrared sensor
electronics to self-test.
xThe green POWER LED (located near the display) lights.
xAfter several seconds, the thermal image appears on the
screen.
Fig. 3: ON/OFF Button
3. Verify the camera is functioning by aiming at an object or
person until the thermal image appears in the camera
viewer.
xThe thermal imaging camera is now ready for use.
Note: The EVOLUTION 5000 POWER button has a
momentary pushbutton switch that requires deliberate, one-
second activation to activate. Rapid repeated depression of
the POWER button may cause the TIC start-up software to
lock, and a picture will not display (LEDs may still activate).
If this condition occurs, simply turn the TIC OFF and back
ON using slow, deliberate button presses.
Standby Mode
To conserve battery consumption, the camera is equipped
with a Standby Mode feature.
1. To activate, press the POWER button until:
xThe display shuts OFF.
xThe system STATUS LED begins to flash green.
2. To return to Normal Mode from Standby Mode, press the
POWER (green) button until:
xThe display immediately reactivates without warm-up
time.
xThe system STATUS LED turns to solid green.

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Thermal Imaging Camera
Turning the Camera OFF
To turn the camera OFF, press and hold the green POWER
button in for four seconds.
xAs a safety feature to avoid inadvertent power-OFFs, the
green POWER button must be held for four seconds to turn
OFF the camera.
xThe green STATUS LED flashes during the power-off
countdown to confirm effective button press.
xWhen all LED indicators shut OFF, the user may release the
green POWER button.
xThe camera is now OFF.
User Interface-Indicators and Warnings
The EVOLUTION 5000 TIC comes standard with five LED
Indicators to show - System Status, Battery Life and
Overtemp status. When the TIC is turned OFF, all LEDs are
OFF. Also, the TIC has on-screen indicators for low sensitivity,
shutter and quick-temp (Fig. 4).
On-Screen Indicators
ALow sensitivity fire fighting mode indicator
BShutter indicator
COptional Quick - Temp Indicator and Digital Temperature
Measurement
A – Low Sensitivity Mode Indicator
An on-screen sensitivity indicator (“L”) informs the user when
the camera is in the low sensitivity (Fire fighting) mode.
xThis mode occurs when the thermal imager senses an
environment above 150 °C.
xDynamic Range is extended while in this mode to provide
greater image details of the surroundings.
In high-heat conditions, the TIC will automatically enter the
Low Sensitivity (or Fire fighting) mode. While in Low Sensitivity
mode, the TIC’s dynamic range is extended, thereby allowing
the user to make better distinction of objects and people
within a higher temperature range. When the EVOLUTION
5000 TIC is in Low Sensitivity mode, the letter “L” appears in
the lower left corner of the display.
B – Shutter Indicator
An on-screen indicator that tells the user when the TIC shutter
is operating and appears as a white square in the upper left
corner of the display.
While the TIC is in operation, it is necessary for the TIC to
refresh the focal plane array for normal operation. This occurs
via an internal shutter mechanism. When the TIC shutter
operates, the image on the display temporarily freezes for
about one second. Shuttering can occur more frequently in
higher heat conditions. This is normal for all microbolometer -
based TICs.
C - Optional Quick-Temp Indicator
On-screen operating Quick Temp spotter and vertical bar
gauge spans temperatures from 0 °C (32 °F) to 150 °C (300 °F)
in High Sensitivity mode and 0 °C (32 °F) to 500 °C (1000 °F) in
Low Sensitivity mode for objects located in the spotter.
The digital temperature feature displays the approximate
numeric value of the temperature of objects located in the
spotter.
Fig. 4: EVOLUTION 5000 User Interface
LED Indicators
DOver-Temperature Warning
ESystem Status Indicator
FBattery Status Indicators
D – Over Temperature Warning
Warning activates when the system electronics approach
maximum recommended operating temperature limits.
xNot lit indicates system is within operational thermal
limits.
xFlashing Red indicates the TIC has exceeded
recommended operational thermal limits.
Warning! Most electronic devices will cease to operate at
certain high temperature extremes. Tests on the EVOLUTION
5000 TIC indicate that it will provide an acceptable image
when subjected to an ambient temperature of approximately
120°C (248°F) for about 10 minutes. Exposure to conditions
exceeding these will result in deterioration and loss of
image.

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E – System Status Indicator
A single LED shows the operational status of the TIC.
xGreen indicates the TIC is ON and fully operational.
xFlashing Green indicates the TIC is ON and in power-
saving Standby mode.
F – Battery Status Indicator
Battery capacity is shown by a row of three LEDs: one green,
one yellow, and one red. Only one of the three battery status
indicators will be illuminated at any one time.
xGreen indicates full or nearly full battery capacity.
xYellow indicates marginal battery capacity.
xRed indicates battery warning and nominally 15 minutes of
battery life remaining.
xFlashing Red indicates battery shutdown is imminent
(about one minute of warning time).
Additional Indicators
Optional Heat Seeker Plus Indicator
The optional Heat Seeker Plus indicator shows any portion of
the screen in red:
xWhen in high sensitivity mode (low temperatures) any
portion of the scene which is above 142 °C (288 °F).
xWhen in low sensitivity mode (fire fighting mode) any
portion of the scene which is above 475 °C (887 ° F).
The Heat Seeker mode also indicates any portion of the
scene in yellow:
xWhen in high sensitivity mode (low temperatures) any
portion of the scene which is above 135 °C (275 °F).
xWhen in low sensitivity mode (fire fighting mode) any
portion of the scene which is above 450 °C (842 °F).
System Fault Indicator
All five LEDs will flash if a system fault is detected. The TIC’s
internal computer runs a self-diagnostic program. If a
problem with the internal components is detected, a fault will
be signalled and the LEDs will flash.
Direct Video Connection
If you plan to use the TIC for viewing or recording direct video,
the EVOLUTION 5000 TIC is equipped with an SMA-type
video out connector located below the display, next to the
handle.
Also included is an adapter cable to a BNC connection
(Fig. 5).
Fig. 5: SMA/BNC-Adapter Cable
If you plan to use the video out capability, attach the SMA
connector end and rout the adapter cable to and through the
front handle (see Fig. 6)
The unit can then be quickly attached to a video display using
a BNC connection.
Fig. 6: EVOLUTION 5000 with SMA to BNC Connector

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Thermal Imaging Camera
4. Battery Care and Installation
Rechargeable Batteries
The EVOLUTION 5000 TIC is supplied with two Lithium Ion
batteries; only one battery is required for TIC operation.
Battery Installation and care
1. Place the unit on a clean, non-abrasive surface and lean
the unit forward.
2. Unhook the battery latch and open the battery
compartment.
3. Place the battery inside the battery compartment, observe
proper position.
4. Close and latch the battery compartment (see Fig. 7)
Fig. 7: Battery Installation
Battery Maintenance
After each use, inspect:
xbattery contacts for damage (see Fig. 8).
Fig. 8: Battery Contacts
xbatteries for damage or leakage (see Fig. 9)
Fig. 9: Inspect Battery
xto ensure battery charger is functioning properly by:
xplacing battery into the charger.
xchecking that the battery charger LEDs react
accordingly.
Note: Batteries not passing this inspection must be
removed from service until the proper repairs are made.
Desk Top Battery Charger
Fig. 10: Desk Top Battery Charger
Warning! This charging system is not rated as “intrinsically
safe.” Do not use the system in environments or
atmospheres where static or spark may cause an explosion.
Do not remove the outer housing of the Charger. Only
authorised personnel may service the unit.
The Charger must only be used for charging EVOLUTION
rechargeable Lithium Ion Battery Packs.
Do not use damaged chargers. Do not attempt to charge
damaged packs. Do not use the charger outdoors.

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Specifications
Charger Width 67 mm
Height 38 mm
Depth 135 mm
Power adapter Width 58 mm
Height 90 mm
Depth 95 mm
Weight, complete 58 gr.
Voltage range 220 V/230 V, 50 Hz
Operation
For standard 220/230V, AC 50 Hz use:
Plug the DC plug of the AC/DC Adapter into the charger and
plug the AC Adapter into any standard 220/230-VAC outlet.
Charging the Battery
1. Once the charger is power applied:
xThe red “Status” light turns ON, the “Charge” LED
flashes green for readiness .
2. Place the battery into the charger until contacts are
engaged.
xOnce the battery is properly fitted, the “Charge” LED
turns to continuous red light, the charging cycle starts.
xAt approx. 90% battery charge the “Charge” LED flashes
alternately red/green.
xAt termination of the charging cycle, the “Charge” LED
turns to continuous green.
xRemove battery from charger.
Note: It is normal for the charger, AC Adapter, or the battery
to become warm during charging.
5. Delivery Scope
Configurations
The EVOLUTION 5000 TIC is available as kit with various
options and accessories. There are several part-numbered
kits to choose from. Please see the EVOLUTION 5000
Catalogue for complete ordering information.
EVOLUTION 5000 Standard-Kits
The EVOLUTION 5000 as a complete kit comes with the
following items:
xThermal Imaging Camera
xTwo Rechargeable Lithium Ion Batteries
xStandard Universal Charger Kit oror
oror
or
xTruck-Mounted Charging System
xSMA Video Out Connector
xInstruction Manual
The EVOLUTION 5000 TIC can be ordered as standard kit.
See ordering information in catalogue.
6. Options
The user can choose to purchase the following attachments:
xWrist Strap/Harness Clip – Attaches to the TIC and
includes a clip for securing the TIC to a personal harness
while not in use.
Fig. 11: Wrist Strap/Harness Clip
xShoulder Strap – Attaches to the TIC to allow for easy
carriage of the camera while not in use.
Fig. 12: Shoulder Strap
xRetractable Lanyard - Attaches to the TIC to allow for
easy carriage and quick use of the camera while attached
to the user’s belt or harness. The lanyard easily retracts
the camera back into place when not in use (see Fig. 2).

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Display Sun Shroud
Display Shroud allows for crisp/clear viewing of the LCD
screen while in bright sunlight.
Fig. 13: Display Sun Shroud
Reflective Trim Kit
Reflective Trim allows the user to add additional visibility for
the EVOLUTION 5000 TIC.
Fig. 14: Reflective Trim Kit
Disposable Display Covers
A package of three Disposable Display Covers provides
replaceable protection of the 3.5" LCD.
Fig. 15: Disposable Display Covers
Custom Carrying Case
(included in all kits with Desk Top Battery Charger)
The Durable Carrying Case allows for storage and transport of
the TIC, batteries, charger, and carrying attachments.
Fig. 16: Carrying Case
Thermal Imaging Camera

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Mounting Bracket (including mounting kit)
The Non-Charging Mounting Bracket enables convenient
storage of the EVOLUTION 5000 TIC. Designed like the Truck-
Mounted Charging System.
Tripod Mounting Adapter
The Tripod Mounting Adapter allows for mounting of the TIC
onto any standard tripod.
Fig. 17: Tripod Mounting Adapter
Fig. 18: Tripod Mounting Adapter (Tripod is not part of
delivery scope
Thermal Imaging Camera

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Fig. 19: EVOLUTION 5000 and Truck-Mounted Charging
System
Specifications
Dimensions Width 265 mm (10.4 in)
Height 155 mm (6.1 in)
without camera
Height 230 mm (9.1 in)
with camera
Depth 145 mm (5.7 in)
Weights (without without camera 770 gr. (1.69 Ibs)
mounting kit) with camera 2070 gr. (4.56 Ibs)
Weight Mounting Kit only 310 gr. (0.68 Ibs)
Voltage Range 12.5–26.0 V DC
8. Installation
Getting Started
The EVOLUTION 5000 TIC Truck-Mounted Charging System
must be correctly installed before use. Read all installation
instructions thoroughly before starting actual installation.
What you will need:
xElectric drill
x5 mm and 7 mm drill bits
x6 mm tap
xPhillips head screwdriver
xStainless steel bolts (4)
x5-amp in-line fuse
xMaster ON/OFF switch
xStrain relief bushing for power supply cable
xMounting kit (provided) – Fig. 20 –, including 3 meters/
10 ft. power supply line
7. Operation
To charge the TIC and spare batteries using the EVOLUTION
5000 Truck-Mounted Charging System make sure the TIC
charging pins and cradle are clean and free from debris.
1. Place the TIC into the charging cradle with the display
facing outward; secure the unit with the straps on the
charging cradle.
2. If charging a spare battery, place the battery into the slot
provided and secure it with the rubber retainer.
The power LED indicator should always remain green when
the power source is ON and properly connected. When the
Truck-Mounted Charging System is correctly installed, the
status indicators will light as follows:
Power Status LED Indicators
Off System Fault
Green Power ON/
System Operational
Battery LED Indicators
Off No Battery Installed
Green Charge Completed
Fast blinking, Charging
Green
Slow blinking, Charge Pending
Green
Red Fault
Any LED indication other than those listed indicates faulty
operation and the unit must be returned to MSA for service.
Note: For optimal performance, the battery charger should
be operated at temperatures between 10 to 30 °C (50 to
85 ° F). Charging batteries outside this temperature range
may result in a charging error and/or premature battery
degradation.
Charging batteries in environments greater than 38 °C
(100 °F) may result in premature termination of charge.
The charging cycle takes approximately 2.5 hours to
completely charge a single battery or five hours when
charging two completely discharged batteries.
Truck Mounted Charging System

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Fig. 20: Mounting Kit
Installation Guidelines
Select a large flat surface area for mounting that allows easy
access for EVOLUTION 5000 TIC for storage and adequate
cable length for electrical connections. Take care to install the
charger in an area protected from direct water spray and
extreme temperature conditions.
Mounting Hanging Channels
1. Drill two holes in both Unistrut channels (Ain Fig. 20) using
a 7 mm drill.
xDrill mounting holes, 38 mm (1.5 inches) from outside
edges of channels.
2. Place top channel on the cab wall, approx. 100 mm
(4 inches) away from overhead obstructions.
3. Using a Unistrut channel as a template, drill two holes into
cab wall with a 5 mm drill.
4. Tap both holes for mounting bolts.
5. Position bottom channel on cab wall, 165 mm (6.5 inches)
away from centre of top channel.
6. Repeat steps 3 and 4 to mount bottom channel.
7. Bolt both channels in-place with stainless steel bolts.
Mounting the Truck-Mounted Charger to
Channels
1. Slide Unistrut spring nut (Bin Fig. 20) into channel and
rotate 90° to seat nut in channel V-groove. One nut is
required for the top channel and two for the bottom
channel.
2. Place the stainless steel bolts (Cin Fig. 20) through the
mounting holes moulded into the charger.
3. Place the neoprene rubber washer (Din Fig. 20) over the
bolt, align bolt with spring nut and tighten.
Note: If mounting the charger vertically, add a second
neoprene washer to each of the bottom two bolts.
Electrical Connections
Power Requirements
The Truck-Mounted Charging System can consume enough
current to eventually fully drain the vehicle’s battery, if the
vehicle stands for longer than a 12-hour period without
supplemental battery charging.
Therefore, it is recommended that the charger be installed
using any master ON/OFF switch where power comes directly
from the battery, supplemental charger or connected to AC
power via a shoreline when the vehicle is stored.
Electrical Specifications
Input Voltage Range 12.5 to 26.0 V DC
(Fused at source)
Input Current Less than 2.0 Amps DC
Normal Battery 2.5 Hours
Charge Time
Connection
1. Connect the positive lead (red) on the prepared wire end
of the power supply line to a fused, in-line connection with
a master switch. Connect to the switched side of ignition or
power source.
2. Connect the negative lead (black) of power supply line to a
confirmed ground.
3. With power source ON, confirm that the power LED light is
GREEN. If any other result occurs, see “Troubleshooting
Guidelines” in the “Maintenance, Troubleshooting and
Service” section of this manual.
9. General Maintenance
After each use, inspect:
xthe EVOLUTION 5000 TIC for structural, heat and/or
chemical damage.
xthe mechanical hardware to ensure no screws are loose
and no O-rings or gaskets are loose or misplaced.
xall lenses for heat damage, chemical damage, cracks and
breaks.
xto ensure that all warning labels are intact.
xbattery – see “Battery Care and Installation”.
xCharger and TIC LEDs for proper indication that the system
is operating properly.
Note: Thermal Imaging Cameras not meeting the above
inspection must be removed from service until the proper
repairs are made.
C
A
B
D
Truck Mounted Charging System

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Troubleshooting the Truck-Mounted
Charging System
Troubleshooting Guidelines
Symptom Problem / Solution
No LEDs lit Check power connections.
Is power available?
Is the positive power lead connected
to the positive terminal?
External in-line fuse blown?
Replace fuse.
Internal fuse blown?Replace fuse.
Power LED status is No batteries installed in the camera.
green and camera Verify that there are good batteries
battery LED does in the camera.
not light when Bad connection to the camera. Make
camera is placed in sure charger contacts are clean and
charger unbent. A small amount of contact
cleaner such as WD-40 can be used
to clean charger and camera charging
contacts. Reseat firmly to ensure
connection.
Power LED status is Inspect battery contacts for dirt,
green and external corrosion or damage. Clean contacts
battery LED does or replace battery. Inspect the
not light when contacts of the battery charger.
battery is placed in Verify they are clean, unbent, and
charger move down and spring back.
Batteries do not Out of operating temperature range.
fully charge Check that temperature of
environment and/or batteries is within
recommended operating range.
Power source is noisy. Ensure power
hook-up cable is connected to a
clean source without excessive
voltage spikes.
Warning! It is possible that charge can be terminated
abnormally. While this condition is rare, it can occur because
of external in-band noise that may reach the charger
electronics. In the unlikely event that charge is falsely
terminated because of noise, the battery may not fully
charge. Always use the camera battery gauge as an
indicator of battery condition.
Cleaning
After each use, clean all external surfaces (case, base, visor,
lens, window and straps) by wiping with a solution of mild
detergent and warm water.
Dry with a soft, lint-free cloth, to avoid scratching the optical
surfaces.
Periodically check connector terminals, video socket, ON/
OFF switch, locking latch and hinge for contamination. Clean
with a soft, lint-free cloth.
Warning! Do not use solvents or paint thinners to clean the
Thermal Imager; otherwise, the protective case may
become degraded.
Do not remove the thermal imaging camera cover or casing
as the system operates on high voltage. Only authorised
personnel may service the unit.
Truck Mounted Charging System

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Service
If your EVOLUTION 5000 Thermal Imaging Camera (TIC) is in
need of service or repair, please contact the MSA European
Repair Centre at + 49 30 6886 555. Describe the problem to
the Representative as completely as possible.
1. Verify with your Representative that the product should be
returned to MSA.
2. Before returning the product, decontaminate and clean
your Thermal Imaging Camera to remove any hazardous
materials that may have settled on the product during use.
Truck-Mounted Charging System Field
Repairs
Note: Only remove the Truck-Mounted Charging System’s
back cover after the unit has been disconnected from the
power source.
Internal PCB Fuse Replacement
xPower LED will not light and other troubleshooting
guidelines do not resolve the problem.
1. Remove charger from mounting brackets. Using a screw-
driver, remove the three retaining clips from the plastic
bosses and remove the back cover.
2. Disconnect the power hook-up cable by disconnecting the
Phoenix connector from the plug-in receptacle on the
upper right side of the printed circuit board panel.
3. The internal printed circuit board fuse is located next to the
Phoenix connector on the circuit board. Remove the fuse
using the plastic, non-conductive tweezers and replace it
with a new fuse.
4. Reconnect the power hook-up cable to the Phoenix con-
nector and replace the back cover. Secure the cover with
the retaining clips and bolt it back to the mounting
brackets.
10. Ordering Information
Spare Part / Accessory Part No.
Desk Top Charger 220/230 V AC 50 Hz 10043951
Lithium Ion Battery 10043960
EVOLUTION 5000 Truck-Mounted
Charging System 10038977
Wrist Strap 10039516
Shoulder Strap 10039515
Retractable Lanyard 10040226
Carabiner 10040005
Sun Shroud 10039603
Reflective Trim Kit 10040163
Disposable Display Covers 10038970
Non-Charging Mounting Bracket 10039602
Carrying Case 10040223
Tripod Mount 10040229
Video Out Cable SMA to BNC 10040004
Instruction Manual 10044503
Truck Mounted Charging System
Fig. 21: Location of Power Cable, Phoenix Connector and
Internal Fuse
Power Cable / Phoenix Connector
Internal Fuse
Power Cable / Phoenix Connector
Internal Fuse

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Declaration of Conformity
Manufactured by: Mine Safety Appliances Company
1000 Cranberry Woods Drive
Cranberry Township, PA 16066 USA
European authorized Representative:
MSA AUER GmbH
Thiemannstraße 1
D-12059 Berlin
This is to declare that the
MSA EVOLUTION 5000 NTSC TIC
complies with the EMC Directive 89/336/EEC in
accordance with
EN 61000-6-3 and EN 61000-6-2
MSA AUER GmbH Berlin, September 2003
Dr. Axel Schubert
R & D Instruments

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EVOLUTION 5000
[Wärmebildkamera-System ]
Wärmebildkamera
1. Vor dem Gebrauch / Beschreibung 21
Einführung 21
Eigenschaften und Vorteile 21
Beschreibung 21
Wissenswertes über die Kamera 21
Technische Daten 22
2. Warnhinweise, Vorsichtsmaßnahmen,
Einschränkungen 22
Warnhinweise 22
Vorsichtsmaßnahmen 23
Einschränkungen 23
3. Gebrauch 23
Inbetriebnahme 23
Ein- und Ausschalten der Kamera 23
Normalbetrieb 23
Bereitschaftsbetrieb / Standby 23
Ausschalten der Kamera 24
Anzeigen und Kontrolleuchten 24
Bildschirmanzeigen 24
LED-Anzeigen 24
Zusätzliche Anzeigen 25
Videoanschluss 25
4. Akku – Einbau und Pflege 26
Akkus 26
Akkueinbau 26
Akkupflege 26
Ladegerät 26
Technische Daten 27
Bedienung 27
Laden des Akkus 27
5. Lieferumfang 27
Ausstattung 27
EVOLUTION 5000 Standard-Sets 27
6. Zubehör 27
Tragen 27
Bildschirmsonnenblende 28
Reflexaufkleber-Satz 28
Einwegbildschirmabdeckung 28
Kamerakoffer 28
Fahrzeughalterung (mit Einbauset) 29
Stativ-Kameraträger 29
Fahrzeugladesystem
7. Gebrauch 30
Status-LED-Anzeige 30
Akku-LED-Anzeigen 30
Technische Daten 30
8. Einbau 30
Vor dem Einbau 30
Was wird benötigt 30
Einbauhinweise 31
Montage der Aufhängeleisten 31
Montage des Fahrzeugladesystems 31
Elektrischer Anschluss 31
Strombedarf 31
Elektrische Daten 31
Anschluss 31
9. Allgemeine Wartung 31
Reinigung 32
Fehlersuche 32
Kundendienst 33
Reparaturen am Fahrzeugladesystem 33
Leiterplattensicherung ersetzen 33
10. Bestellangaben 33
Inhaltsverzeichnis

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Sicherheitshinweis
xDiese Anleitung muss von allen Personen, die über die Verwendung dieses Produktes entscheiden, die es bedienen, es
pflegen und warten oder seine Funktionstüchtigkeit kontrollieren, gründlich und aufmerksam gelesen, beachtet und
verstanden werden.
xNeben Anweisungen für die bestimmungsgemäße Verwendung des Produktes enthält diese Gebrauchsanweisung wichtige
Hinweise zur Verhütung von Gefahren (§ 3, Abs. 3, Gesetz über technische Arbeitsmittel).
xBevor das Produkt eingesetzt wird, müssen die Verwender unter Beachtung dieser Anleitung entscheiden, ob es für die
beabsichtigte Verwendung geeignet ist.
Haftungshinweis
xIn Fällen einer nicht bestimmungsgemäßen oder nicht sachgerechten Verwendung des Produktes übernimmt MSA AUER
keine Haftung. Auswahl und Verwendung des Produktes sind in der ausschließlichen Verantwortung der handelnden Perso-
nen.
xGewährleistungsansprüche und Ansprüche aus etwaigen von MSA AUER für dieses Produkt übernommenen Garantien
verfallen, wenn es nicht entsprechend der Gebrauchsanweisung eingesetzt, gewartet oder instandgehalten wird.
xDas Vorstehende entspricht den Haftungs- und Gewährleistungsregelungen der Allgemeinen Verkaufsbedingungen von
MSA AUER; es wandelt diese nicht ab.
Wartungshinweis
xDieses Produkt ist regelmäßig durch ausgebildete Spezialisten zu kontrollieren und zu warten. Über die Inspektionen und
Wartungen ist Protokoll zu führen. Bei Instandsetzungsarbeiten sind ausschließlich Originalersatzteile von MSA AUER zu
verwenden. Instandsetzungen und Wartungen dürfen ausschließlich von berechtigten Werkstätten oder MSA AUER durch-
geführt werden. Die berechtigten Werkstätten sind für die Beschaffung der gültigen technischen Informationen über Geräte,
Bauteile und Wartungsrichtlinien verantwortlich. Veränderungen an Geräten oder Komponenten sind nicht zulässig und
verletzen die Zulassungen.
xMSA AUER haftet ausschließlich für von MSA AUER selbst durchgeführte Wartungs- und Reparaturarbeiten.
Sicherheitshinweis, Haftungshinweis, Wartungshinweis