MSF-Vathauer ERS User manual

Manual ERS (Energy Recovery System)
MSF-Vathauer Polska Sp. z.o.o ul. Staszica 37 PL-64-600 Oborniki
Tel: [phone] E-mail [email protected] www.msf-technik.pl
Page 1 of 23
Manual
Energy Recovery System
Version: 23/2018 Rev. 1.5
Date: 06.06.2018

Manual ERS (Energy Recovery System)
MSF-Vathauer Polska Sp. z.o.o ul. Staszica 37 PL-64-600 Oborniki
Tel: [phone] E-mail [email protected] www.msf-technik.pl
Page 2 of 23
Warranty
According to the current general terms of delivery and payment MSF- Vathauer
Antriebstechnik GmbH & Co. KG provides a warranty of 12 months (in single shift) after
delivery on all electronic devices covering design, material or faulty workmanship.
MSF- Vathauer Antriebstechnik reserves the right to change the contents of this operation
manual and the product specifications contained therein without prior notice.
The copyright of this documentation is reserved by
MSF-Vathauerer Antriebstechnik GmbH & Co. KG .
Attention!
Read this manual carefully and completely.
Start with the installation and commissioning only after reading.
Technical changes reserved

Manual ERS (Energy Recovery System)
MSF-Vathauer Polska Sp. z.o.o ul. Staszica 37 PL-64-600 Oborniki
Tel: [phone] E-mail [email protected] www.msf-technik.pl
Page 3 of 23
Index
Warranty................................................................................................................................ 2
1. Safety and application notes for the ERS .......................................................................... 4
1.1. General .......................................................................................................................... 4
1.2. Intended Use.............................................................................................................. 4
1.3. Transportation and storage......................................................................................... 4
1.4. Installation.................................................................................................................. 5
1.5. Electrical connection................................................................................................... 5
1.6. Operation.................................................................................................................... 5
1.7. Maintenance and servicing......................................................................................... 5
1.8. Safety and Installation instructions.............................................................................. 6
European EMC directive.................................................................................................... 6
2. Assembly and Installation.................................................................................................. 7
2.1. Installation.................................................................................................................. 7
2.2. Cabling directives of superior controls ........................................................................ 7
2.3. Measures to secure the EMC in machinery and plants............................................... 8
2.4. Grounding, earthen, potential compensation............................................................... 8
2.5. Filtering....................................................................................................................... 8
2.6. Screening signal- and control cables.......................................................................... 8
2.7. Coupling into motor cables ......................................................................................... 8
3. Technical features............................................................................................................. 9
3.1. Special features.......................................................................................................... 9
3.3. Sample Application....................................................................................................10
3.4. Switching thresholds..................................................................................................11
3.5. Adjustment of the switching threshold........................................................................11
4. Connection Diagrams.......................................................................................................12
4.1. Connection diagram front side...................................................................................12
4.2. Connection diagram rear side....................................................................................12
4.3. Connection example FU with external brake chopper................................................13
4.4. Connection example FU with ERS.............................................................................13
4.5. Connection example FU interconnection with an ERS...............................................14
4.6. Connection example FU interconnecting circuit with several ERS .............................14
5. In- and Outputs.................................................................................................................15
5.1. Digital Input (DIN)......................................................................................................16
5.2. Digital Output 1 (DOUT 1)..........................................................................................16
5.3. Digital Output 2 (DOUT2)...........................................................................................16
5.4. Internal supply voltage (24Vdc)..................................................................................16
5.5. Integrated braking resistor.........................................................................................17
6. Commissioning instructions..............................................................................................18
7. Technical specifications....................................................................................................19
7.1. Electrical specifications..............................................................................................19
7.2. Measurement ERS ....................................................................................................20
7.3. Front view..................................................................................................................21
7.4. Rear view ..................................................................................................................21
8. Status indications.............................................................................................................22
Notes....................................................................................................................................23

Manual ERS (Energy Recovery System)
MSF-Vathauer Polska Sp. z.o.o ul. Staszica 37 PL-64-600 Oborniki
Tel: [phone] E-mail [email protected] www.msf-technik.pl
Page 4 of 23
1. Safety and application notes for the ERS
1.1. General
During operation the ERS can get under certain circumstances live parts and hot surfaces.
Any unauthorized removal of the required cover, inappropriate use, incorrect installation or operation
may result in death, severe injury or material damage.
All works for transportation, installation and initialization and maintenance work must be carried out by
qualified personnel (IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN
VDE 0110 and national accident prevention regulations or VGB 4).
Qualified personnel in the context of these basic safety notes are persons familiar with installation,
assembly, commissioning and operation of the product and who possess the appropriate qualifications
(defined in IEC 364 or DIN VDE 0105).
1.2. Intended Use
The ERS is a component, which is intended for installation only in machines in commercial
installations in conjunction with a frequency inverter or a servo controller.
The commissioning of the ERS-frequency inverter or ERS-Servo controller constellation is prohibited
until it is determined that the machine in which the device is installed, complies with the provisions of
EU Directive 2006/42 / EC (Machinery Directive).
The ERS meets the protection objectives of the Low Voltage Directive 2006/95 / EC and the
harmonized standards of the EN 50178 / DIN VDE 0160 in conjunction with EN 60439-1 / DIN VDE
0660 part 500 and EN 601 146 / DIN VDE 0558.
Operation is only permitted in compliance with the EMC - law ( 2014/30/EU).
The technical data and information on the connection conditions can be obtained from the nameplate
or the documentation and must be observed.
1.3. Transportation and storage
The instructions for transportation, storage and proper handling must be observed
After delivery damages found must be reported to the transport company immediately.
Before commissioning the supplier can optionally be contacted.
Climatic conditions must be observed according to EN 50178th

Manual ERS (Energy Recovery System)
MSF-Vathauer Polska Sp. z.o.o ul. Staszica 37 PL-64-600 Oborniki
Tel: [phone] E-mail [email protected] www.msf-technik.pl
Page 5 of 23
1.4. Installation
The installation and cooling of the device must be in accordance with the provisions of the relevant
documentation.
The ERS must be protected from excessive strain. They are to handle only in a way, so that no
components are bent and / or isolating distances altered. The contact of electronic components and
terminals must be avoided.
The ERS contain electrostatic sensitive devices. These components can be easily destroyed by
improper handling. Built-in electrical components must not be destroyed (potential health hazard).
1.5. Electrical connection
When working on live equipment and / or systems, the applicable national accident prevention
regulations (for example, VGB 4) must be observed.
The electrical installation has to be done according to the valid directives (e.g. cable diameters, fuse
protection, ground wire connection). More detailed information is to be found in the documentation.
Compliance with the limits for the plant according to the EMC juridical directive is in responsibility of
the manufacturer of the plant. Information about the EMC-compatible installation like screening,
grounding, alignment of filters and lying of cables are to be found in the documentation of the other
components.
1.6. Operation
Plants with integrated frequency inverters or servo controller with ERS must be equipped, if applicable,
with additional observation and security installations according to the concerning valid security
directives, e.g. act on technical work equipment, accident prevention regulations etc. The
documentation of the manufacturer has to be regarded.
After disconnection of the frequency inverters or the Servo controller from the supply voltage, voltage
conducting device parts and cable conductors on the ERS must not be immediately touched because
of possibly charged condensers. Please regard the according notification signs at the frequency
Inverters. During operation, all covers must keep closed.
1.7. Maintenance and servicing
The documentation of the manufacturer has to be regarded