MTHTrains RailKing NYC 4-6-4 User manual

RK
AIL ING
By MTH Electric Trains
®
RAILKING NYC 4-6-4 STEAM
ENGINE OPERATING
INSTRUCTIONS
Thank you for purchasing the RailKing die-cast 4-6-4 steam locomotive.
The engine’s die-cast body and tender are traditionally sized for operation
on any O-27 or larger layout. The engine is compatible with any standard
AC transformer, (see page 33 for a complete list of compatible transformers
and wiring instructions) and is completely compatible with most other 3-rail
locomotives, rolling stock and accessories.
The locomotive and tender are equipped with either a electronic whistle or
the ProtoSound® digital sound and train control system which contains
several deluxe features that are simple and fun to operate. Each feature is
described among the following pages which should be read before the
engine is operated. For those of you who can’t wait to get started, the
Quick Start Basic Operating Instructions found on pages 3 and 4 should
be read so that you understand the basics of the operating system. Please
note that some features are only found in the ProtoSound® equipped
engines and are marked as such. Features not marked as ProtoSound®
features are available in both versions.

2
4-6-4 Steam Engine Operating Instructions
Table Of Contents
QUICK START - BASIC OPERATION(All 3-Rail Models) 3
PROTOSMOKE™ UNIT OPERATION 4
PROTOSOUNDS® OPERATINGINSTRUCTIONS 5
ProtoSound® DCRU® Reverse Unit Operation (All 3-Rail Models) 5
Whistle Operation 6
Bell Operation 6
ProtoCoupler™ Operation 7
Enhanced Neutral Steam Sounds 8
Squeaking Brake Sounds 8
Tips On Using The Squeaking Brake Sounds 9
Freight Yard Sounds (FYS) 10
Activating and Triggering Freight Yard Sounds 10
Tips On Using FYS Features 15
Self-Recharging Battery Backup System 16
Replacing The ProtoSound® Battery 16
ProtoSound® Volume Adjustment 17
USING “RESET" TO PROGRAM PROTOSOUNDS™ 18
Entering RESET Options 18
Setting The Engine Volume 19
Programming For A Separate Bell Button Controller 20
Programming For Squeaking Brake Operation 20
Programming For Whistle In Neutral Operation 21
Programming For ProtoCoupler™ Operation 21
Programming For FYS Operation 22
Activating Remote Lockout Control 22
ResettingAll ProtoSound® Options To Factory Default 23
REVERSE UNIT LOCK-OUT OPERATION 24
Locking The Engine Into Forward or Reverse 24
Unlocking The Engine 24
Locking The Engine Into Neutral 24
OIL & LUBRICATION INSTRUCTIONS 26
TRACTION TIRE REPLACEMENT INSTRUCTIONS 27
LIGHT BULB REMOVAL & REPLACEMENT 28
TROUBLE SHOOTING PROTOSOUND®PROBLEMS 29
ProtoSound® RESET Feature Chart 32
Transformer Wiring Chart 33
SERVICE AND WARRANTY INFORMATION 36
HOW TO GET SERVICE 36
LIMITED ONE YEAR WARRANTY 36

3
4-6-4 Steam Engine Operating Instructions
QUICK START - BASIC OPERATION
The RailKing 4-6-4 contains state-of-the art electronics with several
built-in automatic features for incredibly realistic operation. Despite these
advanced features, the 4-6-4 is easy to operate with any compatible standard
AC transformer (see the compatibility chart on page 34). All models are
equipped with an operating smoke system thatshould be primed with
smoke fluid before operating. Adding 15 - 20 drops of fluid through the
smoke stack should be sufficient. If you choose to not prime the units with
fluid, turn the smoke unit switch located under the trailing truck to the
OFF position. (See Figure 1) This will prevent any damage from
occurring to the smoke unit when running the engine without a primed
smoke unit. For more information see the section on page 4 on Smoke Unit
operation.
The 4-6-4 model is controlled by an
electronic reverse unit (in mechanical
whistle equipped engines) or by the
Proto-Sound® Digital Sound and Train
Control System (in Proto-Sound® equipped
engines). In either model, the reverse unit
operates in the same manner that all reverse
units function by using forward, neutral and
reverse states that are entered each time the throttle is turned on and off or
by using the transformer direction switch (if so equipped).
The Proto-Sound® reverse unit is
designed to ignore dirty track, dead
spots on switches or minor short
circuits without disrupting the
engine operation, even at slow,
prototypical speeds. Before the
engine can be operated however, the reverse unit plug that extends out of
the tender must be inserted into the receptacle at the back of the boiler cab
as seen in Figure 1. Once the plug is inserted, the throttle on the
transformer can be advanced. You will see that only the engine’s lights
come on and that on Proto-Sound® equipped engines, two dings from the
sound system will chime followed by the steam compressor pump sounds.
The engine does not run. This is known as the RESET state and is
explained in more detail beginning on Page 6. The ProtoSound®
electronics will not power the motor until the throttle is turned OFF and
then ON again. At this point, the engine will now function just like any
other electronic or mechanical E-unit.
Plug Tender Plug Into
Boiler Socket At Back Of Cab
Figure 1: Plugging in the tender harness
RESET
Neutral
Reverse
Neutral
Forward
Figure 2: ProtoSound® DCRU® Cycle Phases

4
4-6-4 Steam Engine Operating Instructions
PROTOSMOKE™ UNIT OPERATION
The 4-6-4 contains a self-powered smoke unit that outputs a steady stream of smoke through
the smoke stack on the roof of the engine. The ON/OFF switch located next to the trailing
truck must be in the ON position in order for the smoke unit to function. See Fig. 3 below.
The smoke unit is essentially a small heating element and wick which soaks up and then
“cooks" a mineral oil-based fluid that omits a
harmless smoke. The smoke is then forced out of
the stack via a small electric fan which runs at a
constant speed. However, the smoke intensity can be
varied by increasing the transformer voltage setting.
The higher the setting, the more intense the smoke
output.
For best results, we recommend that you add 15 -
20 drops of ProtoSmoke™, Seuthe, LGB or LVTS
fluid before you run the engine. If you don’t choose
to add the fluid, then the smoke unit switch should
be turned off. Failure to either add the fluid or turn
the switch off could lead to damage to the smoke unit heating element and or wicking. Add the
fluid through the smoke stack hole. After adding the fluid, gently blow into the stack to
eliminate any air bubbles. Do not overfill the unit as overfilling can cause the fluid to leak out
and coat the interior engine components. When the smoke output begins to diminish while
running the engine, an additional 10-15 drops of smoke fluid should be added or the smoke
unit switch should be turned off. When storing the engine for long periods of time, you may
want to add at least 15 drops of fluid to keep the wick soaked with fluid and prevent it from
drying out. After removing the engine from storage, it is advisable to add another 25 drops of
fluid, letting the wick soak up the fluid for 15 minutes prior to operation.
MAINTENANCE
CAUTION: Operating the engine without smoke fluid
and with the smoke unit switch in the ON position can
damage your smoke unit wick, causing the wick to
become hard, blackened and unabsorbant around the
heating element. When this occurs, it may be difficult
for the wick to soak up the smoke fluid resulting in poor
or no smoke output. If that occurs, we recommend that
you inspect and/or replace the wick taking care to not
run the engine without fluid in the future. You can
inspect the wick to see if it needs replacement by
removing the smoke unit inspection cover from the body
as seen in Fig.4. After removing the chassis and
inspection cover screws lift the inspection plate away
and inspect the wick. If the wick is darkly discolored
and hard, it should be replaced.
SmokeUnit
ON/OFF Switch Location
Figure 3: Smoke Unit Switch
Smoke Unit
Circuit Board
Mounting Screws
Smoke Unit Frame
Mounting Screws
Figure 4: Inspecting The Smoke Unit

5
4-6-4 Steam Engine Operating Instructions
PROTOSOUNDS® INSTRUCTIONS
The MTH ProtoSound® digital sound and train control system provides
the operator with unprecedented realistic operation on your model railroad.
In addition to actual 4-6-4 engine, CD-equivalent 16-bit digital sounds, you
get the following features:
1. ∗Built-In ProtoSound® DCRU® Reverse Unit * Authentic Steam Whistle Sound*
Authentic Steam Bell Sound* Squeaking Brake Sound* Freight Yard Sounds*
Operating Remote Controlled ProtoCoupler™* Self-Recharging Battery
Back-Up System With Automatic Battery Shut-Off* Remotely Controlled
Reverse Unit Lock-Out* Remotely Adjustable Steam Engine Chuffing Volume*
Authentic Steam Engine Neutral Sounds*
Each feature is described among the following pages. Though the system
is easy to use, we encourage you to read the instructions thoroughly.
PROTO-SOUND® REVERSE UNIT
As mentioned in the Basic Operating section, the engine is controlled by a
ProtoSound® reverse unit that contains the standard
forward-neutral-reverse states found on most reverse units. However, as
described earlier, when power is first applied to the track, the reverse unit
begins in RESET or what seems like a neutral state. Power must be
interrupted again to get the locomotive to enter the forward state. It is this
first RESET state that gives ProtoSound® its unique, remote controlled
functions. The system will enter RESET whenever power to the track is off
for three or more seconds. NEUTRAL will be referred to as the state
between Forward and Reverse.
ProtoSounds® is equipped with a microprocessor, that, depending on the
amount of memory it is allotted, allows the user to utilize several remotely
activated functions. In the simplest terms, ProtoSounds® has its own
“Computer" controlling these functions. In order to access many of these
remotely controlled functions, the user must be in the RESET state to do so.
RESET is entered anytime power to the locomotive has been off for more
than 3 to 5 seconds. When the engine first enters RESET, the
microprocessor initiates a system check to determine if the system,
transformer and engine are operating correctly. This takes approximately
2.2 seconds during which you will hear the engine’s compressor sounds
begin. In order for ProtoSounds® to properly initiate the system check, do
not advance the transformer throttle past 10 volts when you first enter
RESET, wait for the compressor sounds to begin and then slowly turn the

6
4-6-4 Steam Engine Operating Instructions
transformer throttle to the off position and then back on again to enter the
forward phase. Interrupting the power too quickly may cause the system to
re-enter RESET (signaled by two dings of the bell). Should this happen,
wait longer before interrupting the power to enter the Forward phase.
ProtoSounds® comes with several programmable functions, including
remote Steam Chuffing Volume Adjustment, Separate Bell Button
Operation (pre-programmed at the factory), Whistle In Neutral Operation,
ProtoCoupler™ On/Off Control, Squeaking Brakes and Passenger Station
or Freight Yard Proto-Effects. Each of these features are described in more
detail later. You will notice that when in RESET, your engine will not
respond to the whistle button with a horn blast or continuous bell ringing.
In fact, when in RESET and the whistle button is depressed, only one single
bell chime will be heard each time the whistle button is pressed. If you
don’t want to configure or change your locomotive using any of these
programmable features, simply leave RESET and wait 2.2 seconds before
interrupting the power to put the engine in forward. After you leave
RESET, your engine will operate normally in all the direction states of
forward, neutral and reverse. Remember though, once power is turned off
for more than 3 seconds, the next time power is applied to the track, your
engine will be back in RESET.
WHISTLE OPERATION
Your 4-6-4 ProtoSound® equipped engine is equipped with a digital
recording of a steam whistle. The whistle sound can be activated anytime
the engine is in forward or reverse by pressing the whistle button on your
transformer. The whistle will continue to blow as long as the whistle button
is depressed. The whistle will not function in RESET and must be
configured through a RESET option to allow the whistle to work when the
engine is in neutral. See page 21 for information on whistle programming
in the Using RESET To Program ProtoSounds® section of this manual.
BELL OPERATION
Your 4-6-4 ProtoSound® equipped engine is equipped with a digital
recording of an actual steam engine bell. The bell can be turned on or off
with any separate bell button, like the Lionel® Railsounds® No. 5906 Bell
Button, by simply pushing the button. If you don’t have a separate bell
button, the bell can be controlled through your transformer’s whistle button
whenever the engine is in NEUTRAL. The bell will never ring
continuously in RESET (Remember NEUTRAL is the state between

7
4-6-4 Steam Engine Operating Instructions
Forward and Reverse). Once the bell is turned on, it will continue to ring
when the engine is cycled into forward or reverse until you press the bell
button or re-enter NEUTRAL and turn the bell off with the whistle button.
In fact, because of ProtoSounds® state-of-the-art design, the
microprocessor remembers its last command. Therefore, unless you turn
the bell off before you quit running your train, the next time you run the
engine, the bell will come on. No matter whether you come back an hour
later or a year later, the bell will begin chiming once the engine enters one
of the three directional states.
To turn the bell on using the transformer’s whistle button, turn on power to
the track and cycle the engine into NEUTRAL. Turn the throttle to 8 volts
or less (any higher voltage will arm the ProtoCoupler™) and press the
whistle button. The bell should begin chiming. To turn the bell off, press
the whistle button again. If you want to keep the bell on while running the
engine, simply interrupt the power with the transformer throttle or the
transformer directional switch and enter forward or reverse.
PROTO-COUPLER™ OPERATION
Your 4-6-4 ProtoSound® equipped locomotive tender is equipped with a
coil-wound ProtoCoupler™ for remote uncoupling action. Because the
ProtoCoupler™ is controlled through ProtoSounds® microprocessor, it
doesn’t require an uncoupling track section or modification to your layout
to function. The three simple steps below are required to operate the
coupler.
1. Put your engine in NEUTRAL and turn the throttle all the way up.
2. Press the transformer whistle button to “Arm" the coupler. (You
will hear a “Clank").
3. After arming the coupler, press the whistle button again to open
the coupler.
When the knuckle fires open you will hear the buzzing of the coil
energizing and the sound
of the air lines coming
apart. It can best be
described as a
CHA-CHUSHHH sound. H H
Put Engine In Neutral
At Full Power
Press & Release
The Whistle Button Press & Release
The Whistle Button
Listen For The
Ca-Clunk Sound
See The Coupler Open
And Listen For The
Cha-Chusshh Sound

8
4-6-4 Steam Engine Operating Instructions
The coupler doesn’t have to be fired in NEUTRAL. Once the coupler is
armed it can be fired in Forward, Neutral or Reverse. However, you may
find that the coupler doesn’t open when firing the coupler at high speeds.
Reduce the voltage setting on
your transformer if this occurs
and run your engine at a slower
speed before firing the coupler.
If the coupler continues to open
erratically, try lubricating the
knuckle with light oil as
indicated in Fig. 5.
ENHANCED
NEUTRAL STEAM
SOUNDS
The enhanced Neutral Sounds can be automatically heard whenever the
engine is in neutral. The sounds, which include Steam Pop-Off, Steam
Blow-Down, and Steam Injector sounds occur every 2 to 30 seconds. Each
of the three sequences will play at random intervals to eliminate repetitive
and boring sequences. While the sounds are selected to play randomly by
the microprocessor, there is no guarantee that you won’t hear the same
message repeated twice or more times.
SQUEAKING BRAKE SOUNDS
ProtoSound® equipped engines feature the ability to play the sound of
squeaking brakes whenever your engine slows in speed. There are two
settings for activating the squeaking brake sounds. The default setting
allows the brake sounds to play while the engine is in forward or reverse
and the transformer throttle is lowered from a high setting to a low setting
(14 volts to 8 volts or less). The second setting requires that a bell button be
used to “arm” the brake feature and is explained in more detail in the
“Activating Freight Yard Sounds” section found later in this manual. The
sound itself is a stored record on the ProtoSounds® software chip and will
always play the same brake
Lubricate
Coupler
Knuckle
Figure 5: Lubricating The Coupler
Throttle Down From
High Voltage To Low Listen For The
Squeaking Brake Sounds

9
4-6-4 Steam Engine Operating Instructions
sound for the same three second length each time the voltage is reduced
from high to low. Some practice may be required to synchronize the
playing of the brake sounds with the movement of the engine. It is not
uncommon for the engine to stop before the brake sound is completed.
Operators will find that by coordinating the movement of the throttle setting
from 8 volts to off will allow the engine to maintain its movement while the
brake sounds play. Note: The brake sounds will not be heard if the
transformer throttle is not set above 14 volts and/or not reduced below 8
volts.
TIPS ON USING THE SQUEAKING BRAKE FEATURE
Because the squeaking brake feature always plays for approximately 3
seconds, it is possible that the brake sounds will play longer or shorter than
what visually seems prototypical. You will find that by practicing with the
brake feature, you can quickly determine how quickly to throttle down and
what speeds and voltage settings give you the most prototypical braking effect.
Typical users will find the feature to be a very realistic way to simulate the
sound of an engine slowing down for curves, crossings or coming to a stop at a
station, side track or switch yard. As mentioned above, you will find that
initially your engine may continue to play the brake sounds once your engine
comes to a stop or that the sounds stop prematurely before the engine comes to
a complete halt. For example, if you simply run the engine and turn the throttle
off quickly, the brake sounds will likely continue playing even though the
engine has come to a complete stop. This annoying effect can be eliminated by
simply practicing with the brake feature. In no time, you will quickly learn
how to “feather" the throttle to keep the engine moving while the brake sounds
play and then turning the throttle off just as the sounds stop. Remember that
once you stop the engine, you should turn the throttle to the off position if you
don’t want to activate the Freight Yard Sounds feature described later in this
manual.
The ProtoSound squeaking brake feature also has the ability to simulate the
squeal of wheel flanges when your train enters a curve at high speeds. The
same brake squealing sound plays, but you don’t need to reduce the transformer
throttle to activate the squealing sounds. To play the squeaking sounds as
wheel flange sounds, trigger the brake feature using either method 1 or 2 above.
Once triggered set the transformer throttle setting at 14 volts or higher. As
your engine enters a curve (or anywhere on the layout) quickly “flick" your
transformer whistle button about half way. This “flicking" action causes the
transformer to release a short DC signal that ProtoSounds reads as an indicator
to activate the brake sounds. The engine won’t slow down even though the
sounds play. This simulates the wheel flange squeal of a train traveling through
a turn too quickly.
Note: Consistent activation of the wheel flange squealing is determined by the
condition of your transformer’s whistle button rectifier disc. Older rectifier
discs may need to be replaced in order to play squeaking sounds.

10
4-6-4 Steam Engine Operating Instructions
FREIGHT YARD SOUNDS (FYS)
ProtoSounds® comes equipped with operator controlled Freight Yard
Sounds, hereby referred to as FYS. This easy to use feature plays digitally
reproduced freight yard sounds whenever your engine stops on your layout
and is parked in the Neutral position. No additional wires or modifications
are needed on your layout to enjoy these amazing sound effects. The
sounds themselves are randomly generated and randomly “shuffled” on the
ProtoSounds® software chip. This gives the system the ability to produce
different sounds in a different order each time FYS is enabled. These
different sounds are heard each time you cycle the transformer throttle from
ON to OFF to ON in the same manner that you would cycle the throttle to
enter the various states of Forward, Neutral and Reverse. The entire FYS
sequence is designed to simulate the arrival, loading or unloading and
departure of a freight train in a freight yard. Each sequence is described in
more detail in the following sections.
ARMING & ACTIVATING FREIGHT YARD SOUNDS
Your ProtoSound® equipped engine features an operator controlled freight
yard sound set. Once activated, this easy-to-use feature plays the sound of
freight yard activities whenever the operator places the engine in the
Neutralposition.
ARMING THE FREIGHT YARD FEATURE
Before freight yard sounds can be heard, ProtoSounds® must activate the
feature so that the next time the engine enters the Neutral position, the
sounds can play. The Feature can be activated one of two ways.
Option1: If you are using a separate bell button controller to ring your bell
(like the Lionel® Railsounds® number 5906 bell activation button or a
transformer equipped with a bell button, like the MTH Z-4000), you can
activate the Feature by holding down the bell button for three or more
seconds (it doesn’t
matter if you are in
Forward, Neutral or
Reverse). You will hear
the bell chiming turn on
and if you listen
carefully, you should
Put Engine In Neutral,
Forward or Reverse
Press & Hold
The Railsounds® Bell Button
For 3 Seconds
Listen For The
Start Of The Bell Sound
Listen For The
Whistle Blast Sound
After 3 Seconds

11
4-6-4 Steam Engine Operating Instructions
hear a whistle blast sound effect after three seconds have passed at which
time you can release the bell button. (Note: because the air release sound
may be difficult to hear, we recommend that you count out a full three
seconds before releasing the bell button). The bell will continue to chime
so if you want to turn off the bell chiming, simply press and release the bell
button a second time. If you were in Neutral when you triggered the
Feature, interrupt the throttle to enter either Forward or Reverse to allow the
engine to begin running. (Note: the Feature will only be activated for the
first direction state you enter after leaving the Neutral position. You cannot
interrupt the throttle to enter another direction state and still have the
Feature remain active.) Once your engine begins running, you can trigger
the sounds to begin playing whenever you enter Neutral.
Option 2: If you do not have a separate bell button on your layout (or
transformer), you can still activate the Feature with your transformer
whistle button. To activate the Feature utilizing this method, turn on the
transformer throttle and get your engine into the Neutral position (not
RESET). Once in Neutral, set the transformer throttle at 8 volts or less and
press and hold the whistle button for at least three seconds. You will hear
the bell chiming turn on and if you listen carefully, you should hear an
air-release sound effect after three seconds have passed at which time you
can release the whistle button. (Note : because the whistle blast sound may
be difficult to hear, we recommend that you count out a full three seconds
before releasing the whistle button). The bell will continue to chime so if
you want to turn off the bell chiming, simply press and release the whistle
button a second time.
Next, interrupt the throttle
to enter either Forward or
Reverse to allow the engine
to begin running. (Note:
the Feature will only be
activatedforthefirst
direction state you enter
after leaving the Neutral position. You cannot interrupt the throttle to enter
another direction state and still have the Feature remain active.) Once
your engine begins running, you can trigger the sounds to begin playing
whenever you enter Neutral.
Put Engine In Neutral
At Low Power
Press & Hold
The Whistle Button
For 3 Seconds
Listen For The
Start Of The Bell Sound
Listen For The
Whistle Blast Sound
After 3 Seconds
H

12
4-6-4 Steam Engine Operating Instructions
ACTIVATING FREIGHT YARD SOUNDS
Once the FYS feature has been activated, it will
be played the next time the engine enters neutral.
At this point, Proto-Sound® will take over control
of your engine, disabling the bell and whistle
button. In addition, Proto-Sound® reconfigures
the way the reverse unit functions during the
operation of the FYS feature. This forces the
engine to leave your freight yard in the same
direction as it arrived. The following operator
controlled “Events” control the FYS’s actions and
sounds. (Note: The direction states shown
assume the FYS is entered from forward. If
entering the freight yard in reverse, the
direction states shown will be reversed.)
Event 1: Interrupt the transformer throttle to cycle
the engine from forward into neutral. If the throttle was at 14 volts or
higher, the squeaking brakes sound will play. Once the engine is stopped,
the throttle must be turned on to keep it in the neutral state. Note: Failure
to turn the throttle back on within 3 seconds of leaving forward will
disable FYS and shutdown Proto-Sound®. The next time power is turned
on, the engine will be in the RESET position. See page 22 for additional
information on RESET. If the bell was
not turned off after arming FYS, it is now
turned off automatically. After entering
neutral, Proto-Sound will immediately
play a horn blast or an air release sound,
followed approximately 2 seconds later by
a man whistling and a freight car door
sliding open. At this point, various freight
yard sounds can be heard, including
loading and unloading operations, engine sounds, yardman “slang,” and
additional freight car door sounds.
Listen For Rumbling
Box Car Door Sound
Interrupt Throttle To
Enter The Next Phase
DIRECTION
BELL
HORN
WHISTLE
POWERRK
AIL ING
By MTH Electric Trains
®
DIRECTION
BELL
HORN
WHISTLE
POWER
RK
AIL ING
ByMTHElectricTrains
®
Put Engine In Neutral
At Low Power
Listen For Air Release Sound
And Yard Man Whistling

13
4-6-4 Steam Engine Operating Instructions
Event 2: Interrupt the transformer throttle again to cycle the engine from
neutral into reverse. In order to have the engine leave the yard in the same
direction it entered Proto-Sound®
disables the motors in this reverse
state to prevent the engine from
running backwards. FYS confirms
reverse is entered by playing a
sound highlight best described as a
rumbling sound. You may have to
go through the entire FYS sequence
several times before you clearly
identify this sound. After the rumbling highlight is played, the freight yard
sounds heard in Event 1 will continue to play.
Event 3: Interrupt the transformer throttle again to cycle the engine from
reverse back to neutral. FYS confirms that the engine is now in neutral by
sounding two quick air releases. This is followed approximately two
seconds later by a man whistling and continued freight yard loading and
unloading sounds.
Event 4: Interrupt the transformer throttle again to complete the FYS
feature and cycle the engine into forward. FYS confirms it has entered
forward by playing the sound of the freight car door closing. Within two
seconds, the whistle will sound two short blasts (three if entering reverse),
and the bell will begin to chime. After a few chimes of the bell, the engine
will begin moving in forward with the bell continuing to ring. A few
seconds later, the bell will turn off, and the engine will resume normal
operation. Note: When entering Event 4, it is important to set the
transformer throttle at a high enough setting that the engine will begin to
move when the motors are activated. However, the throttle should not be
too high for the engine to maintain a safe operating speed.
Listen For The Sound
Of Box Door Closing
Interrupt Throttle To
Enter The Next Phase
DIRECTION
BELL
HORN
WHISTLE
POWER
RKAIL ING
By MTH Electric Trains®
Listen For Whistle
Blast Sounds
Interrupt Throttle To
Enter The Next Phase
DIRECTION
BELL
HORN
WHISTLE
POWER
RKAIL ING
By MTH Electric Trains®

14
4-6-4 Steam Engine Operating Instructions
TIPS ON USING FYS FEATURES
FYS is a unique feature of ProtoSounds™ that is completely controlled by
the operator. You decide how, when or if you want to utilize the feature. By
reviewing the following tips, you should find solutions or suggestions to the
various operating scenarios you might encounter when using FYS.
Tip #1: You can escape the FYS sequence by interrupting the transformer
throttle before the man whistles in Event 2.
Tip #2: You can terminate FYS at anytime by turning the transformer
throttle Off for 15 seconds.
Tip #3: You do not have to be in the Forward to utilize FYS. For example,
if you activate the FYS feature while in Reverse. This will allow your train to
leave the yard in the same reverse direction that it arrived in.
Tip #4: You can utilize FYS even if you are double-heading with another
engine regardless of whether the second engine is equipped with an FYS
programmed ProtoSound™ module. If the second engine isn’t equipped with
FYS, the only thing to remember is that you not turn up the transformer
throttle very high when entering the Reverse phase found in Event 3. If the
throttle is set too high, then the second locomotive will begin vibrating on the
track as its motors will be turning in the reverse state since they cannot be
disabled automatically like FYS equipped engines. If your second engine is
equipped with FYS, you may want to disable it when used in double-headed
operations. To disable FYS, see the section on programming for squeaking
brakes and FYS operation on page 15 of this manual.
Tip #5: It is not necessary for the squeaking brake sounds to be heard to play
the FYS sounds. For example, the brake sounds won’t be heard if the high
voltage setting is below 13 volts when the power is interrupted to enter the
Neutral state.

15
4-6-4 Steam Engine Operating Instructions
SELF-RECHARGING BATTERY BACKUP
ProtoSounds® state-of-the-art design includes a self-recharging battery
backup system for improved performance at any speed. The battery ensures
that power to the sound system will remain on during directional changes,
setting RESET options or when traveling over dirty track and switches. The
self-recharging battery backup system is automatically turned on or off
whenever track power is turned on or are off. There no switches needed to
enjoy the benefits of the automatic battery backup system.
ProtoSounds® contains a warning alarm if the battery backup system fails
to automatically disengage when track power is turned off. Should the
backup system fail, you will hear a repeating whistle blast indicating this
has occurred. Should this happen, unplug the battery from the ProtoSound
module (to prevent the battery from being run down) and contact MTH for
instructions on returning the tender for repair.
REPLACING THE PROTOSOUND® BATTERY
The ProtoSound® battery (located in the tender body, is a special NiCad
7-cell, 8.4v battery - NOT the 6-cell, 7.2v battery found in most
convenience stores. The 6-cell NiCad is NOT recommended for use with
ProtoSound® applications. The battery is continually charged from the
track when power is applied and should last for up to five years. In
addition, the NiCad battery is a dry battery and should not leak or cause any
damage to your locomotive during its lifetime.
If you notice that the sounds seem distorted or garbled at low voltages or
become silent when power from the transformer is shut off, the battery may
be going bad. Before replacing the battery, you should put the engine in
NEUTRAL and leave the transformer throttle set at about 12 volts for 15
minutes. This should temporarily recharge the battery. If the garbled or
distorted sounds are reduced, then your battery charge has worn down. You
can give your battery a full charge by leaving the engine ON in the
NEUTRAL position for 6 hours. (Make sure the smoke unit switch is in the
OFF position to prevent harm to the smoke unit wicking).

16
4-6-4 Steam Engine Operating Instructions
If you need to replace the battery, replacement ProtoSound® batteries are
available from MTH ProtoSound Electronics at 7020 Columbia Gateway
Drive, Columbia, MD 21046. A standard 9v alkaline battery can be
substituted as a temporary fix, but since alkaline batteries can’t take a
charge, it will eventually wear down. Regardless, it should give you a week
to a couple of months use while you wait for your replacement
ProtoSound® battery to arrive.
PROTOSOUND® VOLUME ADJUSTMENT
Your ProtoSound® system has two types of volume adjustment. A
manual turn knob on the bottom of the chassis (See Fig. 6 below) allows
you to control all the sounds in the system and a remote control “RESET"
option (Option # 6), allows you to control the volume level of the engine
sounds remotely from the transformer. Turning the volume adjustment
knob clockwise will increase the volume and counterclockwise will lower
the volume of all sounds; bell, whistle, steam chugging, and neutral sounds,
etc. For information on operating the RESET volume adjustment option,
see the section entitled “Programming ProtoSound RESET Options” on the
following pages.
ReverseUnit
Lockout Switch
Proto-Sound® Manual
VolumeAdjustmentKnob
Figure 6: Adjusting The ProtoSound® Volume

17
4-6-4 Steam Engine Operating Instructions
USING “RESET" TO PROGRAM
PROTOSOUNDS®
As mentioned earlier, there are several programmable options in each
ProtoSound-equipped engine that can be remotely set from any compatible
standard AC transformer equipped with a whistle button. For a list of
compatible transformers, see the chart on page 34. This hands-off approach
gives you unprecedented control of your railroad empire’s motive power
never before seen in model railroading. Each programmable feature can be
accessed whenever your engine is in the RESET state as described earlier
on page 5. By following the instructions below you will find the
programming easy and straight forward.
ENTERING RESET OPTIONS
ProtoSound® is equipped with a few programmable features that are
accessed in the RESET state by moving the transformer throttle up and
down between full voltage and low voltage (6 to 8 volts) without shutting
the transformer off completely. Each time this is done you advance, one
feature at a time, through the available options. An air-release sound is
heard each time the throttle is advanced. In addition, there are special
sounds to tell you what RESET position you are in.
For example, if you want to select Feature 2, you put the engine in
RESET, and move the throttle up and down from full throttle to low two
times. After the second advance, you will hear two “clinks" indicating that
the computer is now in Feature 2. Advance the throttle again and you will
hear three “clinks" for Feature 3. Advance it two more times and you will
hear a “clank" indicating that you are now in Feature 5. Advance the
throttle two more times
and you will hear a
“clank" and two “clinks"
indicating Feature 7. ((5
throttle advancements = 1
clank) + (2 throttle
advancements = 2
clinks)). “Clank + “Clink"
+ “Clink" = Feature 7. You can advance the throttle as quickly as you like
(though you may not hear the air-release sounds) and the computer will still
In RESET Mode
Move The Throttle
Up & Down From
High Voltage To Low
2 Times
Advance The Throttle
Up & Down From
High Voltage To Low
4 More Times
Listen For The
2 Clink Sounds
Listen For 1 Clank
And 1 Clink Sounds

18
4-6-4 Steam Engine Operating Instructions
remember the number of times the throttle is advanced by playing back the
number of “Clinks" and “Clanks" to confirm the feature you’ve selected.
SETTING THE ENGINE VOLUME
Of all the sounds that come with each ProtoSound® equipped locomotive,
the one most often turned down is that of the engine volume because it is
the one sound normally heard whenever the engine is running and is what
usually can become tiresome to the ear over prolonged running sessions.
The volume adjustment is controlled through RESET Feature 6.
To access the feature, advance the transformer throttle to put the engine in
RESET. Move the throttle up and down, as described on page 5, 6 times.
After you hear the “clank" and “clink" indicating that you are in Feature 6,
press the whistle button to select the engine volume level you desire.
Pushing the whistle button once will give you full volume, which is the
factory setting. Pushing the whistle button a second time will give you 50%
volume, pushing it a third time will give you 25% volume and pushing it a
fourth time will give you no sound. The microprocessor will immediately
play the sound level each time the whistle button is pushed so that you can
decide if it is acceptable. You can recycle through the four choices by
simply continuing to
press the whistle button.
Once you have decided
on the appropriate
volume level, turn the
transformer throttle off
and on again or press
the transformer direction switch to lock in your selection. The volume
adjustment will remain set at the level you have chosen until you change it
again. Regardless of the engine volume setting, the whistle, bell,
compressor and neutral sounds will function normally. In fact because only
the engine volume is affected by selections in Feature 6, when you select 0
volume, you can still hear the whistle, bell and neutral sounds when the
engine is running or in neutral.
In RESET Mode
Move The Throttle
Up & Down From
High Voltage To Low
6 Times
Listen For 1 Clank
And 1 Clink Sounds
Push The Whistle Button
Until You Reach The
Setting You Desire
Interrupt The Throttle
To “Lock-In”
The Volume Setting
H

19
4-6-4 Steam Engine Operating Instructions
PROGRAMMING FOR A SEPARATE BELL BUTTON
CONTROLLER
To operate ProtoSounds® with
a separate bell button controller,
like the Lionel® No. 5906 bell
button, you will need to wire up
the controller to your
transformer and track as shown
in Fig. 7. Once the button is
wired, ProtoSounds® comes
preprogrammed to allow you to
operate the bell by simply
pushing the bell button once. To
turn the bell off, push the button
again. If the bell doesn’t function when you press the button, you may need
to re-program ProtoSounds® to operate with a separate bell button
controller. To do this enter RESET and go to Feature 20. (See the section
Using RESET To Program ProtoSounds®
on page 18.) Once in Feature
20, press the whistle button and wait for the module to sound a bell ding(s).
Continue pushing the
whistle button until the
module plays back two
dings (signifying that the
module has been
programmed for a bell
button). Simply turn the
throttle off and then on
again to “Lock-In" the
new setting. To reset the computer to its original factory (default) setting
(separate bell button operation), repeat the above procedure but keep
pushing the whistle button until the computer only responds with one bell
ding.
PROGRAMMING FOR SQUEAKING BRAKE
OPERATION
ProtoSounds® can be programmed for squeaking brake operation in three
different manners; (1)Squeaking brakes can be activated by bell button
control, (2)they can be programmed for continuous operation subject to
throttle changes or (3)they can be programmed to be turned off. The default
setting is (2) Squeaking brakes are in continuous operation as described on
Common
RED Wire
BLACK Wire
U
AU BU CU D
Figure 7: Wiring Up A Bell Button
In RESET Mode
Move The Throttle
Up & Down From
High Voltage To Low
20 Times
Listen For 5 Clank
And 0 Clink Sounds
Push The Whistle Button
Until You Hear 2 Dings
Interrupt The Throttle
To “Lock-In”
The Bell Button Setting
H

20
4-6-4 Steam Engine Operating Instructions
page 8. To change the default setting, enter RESET and go to Feature 45.
(See the section Using RESET To Program ProtoSounds on page 18).
Once in Feature 45, press the whistle button and wait for the module to
sound a bell ding(s). Continue pressing the whistle button until the module
plays back three dings for option 3 - Squeaking brakes OFF.. Press the
whistle button again until the module plays back one ding for option 1 -
Squeaking brakes
activated by bell button.
Once you have decided on
the desired setting, simply
turn the throttle off and
then on again to
“Lock-In” the new
setting. To reset the
computer to its original
factory default setting (option 2 - squeaking brakes on all the time, repeat
the above procedure but keep pushing the whistle button until the module
only responds with two bell dings.
PROGRAMMING FOR WHISTLE IN NEUTRAL
OPERATION
If you are operating your engine with a separate bell button and want to
blow your whistle when your engine is in neutral, you will need to program
ProtoSounds® to do so as the factory setting only allows the whistle to
blow in forward or reverse. To do this, enter RESET and go to Feature 25.
(See the section Using RESET To Program ProtoSounds® on page 18.)
Once in Feature 25, press the transformer whistle button and wait for
ProtoSounds® to sound a bell ding(s). Continue pressing the whistle button
until ProtoSounds® sounds
two bell dings (signifying that
ProtoSounds® has been
programmed to sound the
whistle in neutral). Turn the
throttle off and then on again
to “Lock-In" your selection.
Now, whenever you are in
neutral, you can blow the
whistle with the transformer
In RESET Mode
Move The Throttle
Up & Down From
High Voltage To Low
25 Times
Listen For 5 Clank
And 0 Clink Sounds
Push The Whistle Button
Until You Hear
2 Bell Dings
Interrupt The Throttle
To “Lock-In”
The Whistle Setting
H
In RESET Mode
Move The Throttle
Up & Down From
High Voltage To Low
45Times
Listen For 9 Clank
And 0 Clink Sounds
Push The Whistle Button
Until You Hear The
Appropriate # Of Dings
InterruptTheThrottle
To“Lock-In”
The Brake Setting
H