MTHTrains Rail King Trolley Car Set User manual

RK
AIL ING
By MTH Electric Trains
®
TROLLEY CAR SET
OPERATING INSTRUCTIONS
Your new M.T.H. Trolley Car Set is designed to bring excitement to
someone new to model railroading or to add fun to an existing layout.
Your train set comes with everything you need to get started: a sturdy
trolley car, a 47-watt Z-DC1
™
®

2
Trolley Operating Instructions
Table Of Contents
Compatibility 3
Set Up 3
Lubricating the Trolley Car 4
Assembling RealTrax® 5
Exploded Parts View Diagram 8
Transformer Compatibility Chart 10
Safety Precautions 11
Service and Warranty Information 12

3
Trolley Operating Instructions
Compatibility
While this trolley car set is equipped with everything you need to
operate it, the design allows flexibility. The trolley will operate on any
traditional O-27 or larger O Gauge track system, including the RealTrax
®

4
Trolley Operating Instructions
Lubricating the Trolley Car
Before you run your trolley car, you must lubricate it to prevent
squeaking and premature wear. Use a light household or hobby oil to
lubricate the gears, truck block bronze bushings, and pickup rollers.
Apply a small drop of oil (a pinpoint oiler will help place the right
amount of oil where you need it) to each of the points indicated below.
The trolley car’s internal gearing in the power trucks has been greased
at the factory and should not need additional grease until after 50 hours
of operation or one year, whichever comes first. To insert grease into
the gear box inside the locomotive chassis, do the following:
1. Remove the body from the frame by unscrewing the four body
mounting screws as shown below.
2. Once the shell is removed, open the gear box by unscrewing the
two screws on the plate located in front of the motor.
3. Use a grease tube dispenser to apply a small amount of grease.
L
L
Grease
Body Mount
Screws
Body Mount
Screws
Figure 2: Lubrication points of Trolley.

5
Trolley Operating Instructions
Assembling RealTrax®
Unlike other O Gauge track systems, each RealTrax section features a
realistic built-in roadbed base, solid nickel-silver track rails, and realistic
railroad ties, all designed to give the owner an authentic looking track
system. In addition, each RealTrax track section uses quick-connect
connectors instead of track pins or railjoiners to assemble lengths of
track. The quick connectors and built-in roadbed allow you to set up
RealTrax anywhere, including carpeted surfaces, without the need for
track nails or the worry of carpet stains. We’ve included a few track
designs on the included CD-ROM for your future reference. Each
RealTrax segment has two knock-out tabs in the roadbed (on either end
of the segment) that can be removed to reveal an opening for the
lock-on. To assemble RealTrax, follow the instructions below.
Knock-out
Must Be Removed
Before Lighted Lockon
Can Be Inserted
Figure 5: Top view position of lighted lockon
preparing to enter RealTrax® section.
Remove
Knock-out
By Holding
& Twisting
With A Pair
Of Pliers
Figure 6: Underside view of RealTrax® section
with “knock-out” removed and lighted lockon in
positionforinsertion.
Align Quick Connect
Plugs and Gently Push
RealTrax® Sections Together
Figure 3: Preparing to snap RealTrax® sections
together by aligning Quick Connect Connectors
Figure 4: RealTrax® sections in properly
connected position.

6
Trolley Operating Instructions
Figure 8: Top view of RealTrax® section with
lighted lockon in fully seated position.
Figure 7: Underside view of RealTrax® track
section with lighted lockon in fully seated position.
Figure 9: Attatching the Bumper to the end of the
RealTrax section.

7
Trolley Operating Instructions
Lamp Replacement
The trolley uses two LEDs for directional headlights and two
incandescent bulbs for interior lights. To replace the headlights or
interior lights remove the four screws that attach the body to the frame,
shown in figure2. Lift the body from the frame and replace the bulbs.
Note: Although the body shell can be rotated 180 degrees and still
be fitted to the frame, the directional lights will only work properly in
the original orientation. Before removing the body shell, mark an
indication on which ends of the trolley frame and body shell match,
so that the shell can be replaced properly.
Interior Lights
LED Light
LED Light
Figure 10: The location and the removal of the bulbs in the trolley.
Operating Overhead Trolley Pole
The Trolley is equipped with a set of third rail pickup rollers for
supplying voltage to the motor and lights. The trolley pole as delivered
is not an operating trolley pole. However, it is possible to reroute the
wire from the pickup rollers to the trolley pole inside the body shell so
you can obtain power prototypically from an overhead catenary wire.
Please contact: M.T.H. Service (phone: [phone];
fax:[phone]; e-mail: [email protected]; mail: 7020
Columbia Gateway Drive, Columbia, MD 21046-1532) for instructions
on making this adjustment.

8
Trolley Operating Instructions
Exploded Parts View
The chart and diagram on the next few pages should be referenced
when requesting replacement parts for your RailKing® locomotive.
Parts can be ordered directly from MTH Electric Trains, 7020 Columbia
Gateway Drive, Columbia, MD 21046-1532.
Parts
Name and NumberPart #
1.)SpringIE-0000038
( 2.0X17.0mm )( w/ a hook on each end )
2.)Trolley pole ( complete )FF-3200001
3.)Bracket IH-0000093
4.)Cover ( silver )FF-3200021
5.)Washer ID-0000009
6.)E-clip IF-0000009
7.)Roof
7.)Roof
( pole hook )( black )
( New York City Transit )( # 6688 )
4.)Cover ( red )FF-3200022
( Merry Christmas )( # 2000 )
( 4.5X10.0X0.5mm )
( 3.5X9.0X0.5mm )
( silver )FF-3200023
( New York City Transit )( # 6688 )
( red )FF-3200024
( Merry Christmas )( # 2000 )
8.)Lens ( short )FA-3200004
9.)Lens ( long )FA-3200005
10.)SocketCH-0000018
11.)Bulb ( w/ base )( gray )CG-0000018
( base has a overhang over the bulb )
12.)Bulb guide CH-0000019
( 172.0mm long )
13.)Lens ( end windows )FA-3200006
14.)Lens ( window )( right )FA-3200007
( man-front window, woman-rear window )
15.)Lens ( window )( left )FA-3200008
( woman-front window, man-rear window )
16.)Shell ( red )FF-3200025
( New York City Transit )( # 6688 )
16.)Shell ( red, green & gold )FF-3200026
( Merry Christmas )( # 2000 )
17.)ScrewIA-0000072
( M3X8.0mm )( roundhead )( self-drilling )
18.)Light board ( w/ L.E.D. )CE-0000003
19.)Contact board ( front )BH-0000024
20.)Contact board ( rear )BH-0000025
21.)Chassis ( black )GB-3200001
22.)ScrewIA-0000013
( M3X10.0mm)( self-drilling )( washer head )
23.)ScrewIA-0000123
( M2.4X3.0mm )( slotted head ) ( large head )
24.)Reverse mechanism armFF-3200008
( rear )( short )
25.)Reverse mechanism armFF-3200009
( front )( long )
26.)SpringIE-0000039
( 5.0X16.0mm )( w/ 0.2mm thick wire )
27.)ScrewIA-0000003
( 4/40X6.0mm )( roundhead )
28.)BoardsBB-0000017
( switch and bridge rectifier )
29.)ScrewIA-0000058
( M2X4.0mm )( roundhead )
30.)Gear box coverBI-0000032
31.)ScrewIA-0000015
( M3X6.0mm )( roundhead )
Name and NumberPart #
32.)Insulator ( pick-up )( top )BD-0000047
33.)MotorBE-0000042
( FK-130SH )( w/ 6.8X11.0mm worm gear )
34.)Truck ( powered )( 2 axle )DA-3200003
35.)ScrewIA-0000103
( 6/32X12.0mm )( roundhead )
36.)Nut ( 2.5X5.0X7.0mm )IC-0000008
37.)Insulator ( pick-up )( bottom )BD-0000001
38.)Pick-upBD-0000049
*Requires Exchange
Trolley

9
Trolley Operating Instructions
18
20
23 24
26
21
27
31
27
32
35
36
37
38
31
34
26
23
25 33
30
19
18
16
15
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12
11
10
8
8
76
5
4
2
17
22
28
35
27
22
17
13
9
3
1
29

10
Trolley Operating Instructions
Transformer
Model Center Rail Outside Rail Min/Max. Voltage Power Rating Transformer Type
Lionel 1032 UA5-16v 90-Watt Standard
Lionel 1032M UA5-16v 90-Watt Standard
Lionel 1033 UA5-16v 90-Watt Standard
Lionel 1043 UA5-16v 90-Watt Standard
Lionel 1043M UA5-16v 90-Watt Standard
Lionel 1044 UA5-16v 90-Watt Standard
Lionel 1053 UA8-17v 60-Watt Standard
Lionel 1063 UA8-17v 60-Watt Standard
All-Trol Left Terminal Right Terminal 0-24v 300-Watt Electronic
Cab-1/Powerma
ster AU0-18v 135V.A. Electronic
Dallee Hostler Left Terminal Right Terminal Electronic
Lionel LW AU8-18v 75-Watt Standard
Lionel KW A or B U6-20v 190-Watt Standard
MRC Tech II Left Terminal 2nd From Left 0-15v 40V.A. Electronic
Lionel MW Outside Track
Terminal Inside Track Terminal 5-16v 50V.A. Electronic
R.O.W. Red Terminal Black Terminal 0-24v 384-Watt Standard
Lionel RS-1 Red Terminal Black Terminal 0-18v 50V.A. Electronic
Lionel RW UA9-19v 110-Watt Standard
Lionel SW UAUnknown 130-Watt Standard
Lionel TW UA8-18v 175-Watt Standard
Lionel ZW A,B,C or D U8-20v 275-Watt Standard
Lionel
Trainmaster Red Terminal Black Terminal 0-18v 135-Watt Electronic
MTH Z-500 Red Terminal Black Terminal 0-18v 50-Watt Electronic
MTH Z-750 Red Terminal Black Terminal 0-21v 75-Watt Electronic
MTH Z-4000 Red Terminal Black Terminal 0-22v 390-Watt Electronic
TRANSFORMER COMPATIBILITY AND
WIRING CHART
The chart below lists many of the compatible transformers and how the
terminals on these compatible transformers should be attached to your
layout.

11
Trolley Operating Instructions
WARNING: When using electrical products,
basic safety precautions should be followed
including the following:
Read this manual thoroughly before using this device.
This device is not recommended for children under ten years of age
without adult supervision.
M.T.H. Electric Trains recommends parents examine the Z-DC1 Hobby
Transformer periodically for conditions that may result in the risk of fire,
electric shock, or injury to persons, such as damage to the primary
cord, plug blades, housing or other parts, and that, in an event such
conditions exist, the transformer should not be used until properly
repaired.
This Z-DC1 Hobby Transformer is intended to be used indoors. Do not
use if water is present. Serious or fatal injury may result.
Do not operate the Z-DC1 Hobby Transformer with damaged cord,
plug or case.
To avoid the risk of electrical shock, do not disassemble the unit. There
are no user serviceable parts inside. If damaged call M.T.H. Electric
Trains’ Service Department for instructions.
CAUTION: Do not operate your layout unattended. Obstructed
accessories or stalled trains may overheat resulting in damage to your
layout.
The Z-DC1 is equipped with an internal circuit protector. If the circuit
protector trips, unplug the power cord from power source (electrical
wall outlet), check your layout for any short circuits. The circuit
breaker, will reset automatically when the short is removed from the
circuit.
Unplug the Z-DC1 Hobby Transformer from power source (electrical
wall outlet) when not in use.
Do not use this Z-DC1 Hobby Transformer for other than its intended
purpose.

SERVICE AND WARRANTY INFORMATION
HOW TO GET SERVICE UNDER THE TERMS
OF THE LIMITED ONE YEAR WARRANTY
For warranty repair, do not return your product to the place of
purchase. Instead, follow the instructions below to obtain warranty
service as our dealer network is not prepared to service the product
under the terms of this warranty.
1. First, write, call or FAX MTH Electric Trains, 7020 Columbia Gateway
Drive, Columbia, MD 21046, 410-381-2580 (FAX No. 410-423-0009),
email at [email protected], or visit us on the web at
www.mthtrains.com, stating which product you have when the product
was purchased and what seems to be the problem. You will be given a
return authorization number to assure that your merchandise will be
properly handled upon its receipt by our service department.
2. CAUTION: Make sure the product is packed in its original factory
packaging including its foam and plastic wrapping material so as to
prevent damage to the merchandise. The shipment must be prepaid
and we recommend that it be insured. A cover letter, including your
name, address, daytime phone number, a copy of your sales receipt, your
Return Authorization number and a full description of the problem must
be included to facilitate the repairs. Please include the description
regardless of whether you discussed the problem with one of our service
representatives when contacting MTH for your Return Authorization
number.
3. Please make sure you have followed the instructions carefully before
returning any merchandise for service.
LIMITED ONE YEAR WARRANTY
This item is warranted for one year from the date of purchase against defects in material
or workmanship. We will repair or replace (at our option) the defective part without
charge for parts or labor, if the item is returned to the address above within one year of
the original date of purchase. This warranty does not cover items that have been abused
or damaged by careless handling, or consumable items such as traction tires or lamps.
Transportation costs incurred by the customer are not covered under this warranty.
This warranty gives you specific legal rights, and you may have other rights which vary
from state to state.