MULTILIFT Ultima S Flex Operating instructions

MULTILIFT Ultima Flex & Pro
3/2019
Hooklift Ultima S / SL Flex & Pro
USER AND MAINTENANCE MANUAL
114060421/US

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Hooklift Multilift Ultima S / SL Flex & Pro
User Manual
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Contents
MULTILIFT Ultima S / SL Flex & Pro HOOKLIFT .......................................................... 5
GENERAL DESCRIPTION .............................................................................................. 6
Main components ............................................................................................................. 7
CONTROLS ..................................................................................................................... 8
Control unit, Ultima 2GCC (Flex & Pro)............................................................................ 8
Safety instructions and safety rules........................................................................... 12
Safety during use - general ............................................................................................ 13
Ultima Mini-Radio and radio controller ........................................................................... 15
Requirements for the working area ground condition..................................................... 16
Working area .................................................................................................................. 17
Safety instructions and maintenance.............................................................................. 19
Container........................................................................................................................ 19
Loading and unloading of a container ............................................................................ 22
Tipping............................................................................................................................ 26
Before driving away........................................................................................................ 27
Safety facilities of the Ultima hooklift equipment ............................................................ 28
USE ................................................................................................................................ 29
Loading a container........................................................................................................ 29
Loading a short container............................................................................................... 41
Tipping a container ......................................................................................................... 42
Lowering the tipping device............................................................................................ 46
Unloading a container..................................................................................................... 50
Loading of rear heavy container..................................................................................... 61
Unloading of a rear heavy container............................................................................... 61
Loading of a front heavy container ................................................................................. 62
Loading a container onto a trailer or platform................................................................. 63
DESIGN DESCRIPTION ................................................................................................ 67
Technical specications Ultima 14S and Ultima 16S...................................................... 67
Technical specications Ultima 18S and Ultima 21S...................................................... 69
Technical specications Ultima 26S and Ultima 30S...................................................... 71

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User Manual
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Technical specications Ultima 18SL, 21SL, 22SL and 24SL ........................................ 73
Main components ........................................................................................................... 76
Construction ................................................................................................................... 77
Hydraulics....................................................................................................................... 78
Control devices, Ultima Flex & Pro 2GCC...................................................................... 81
Control devices, Ultima Flex & Pro 2GMR + 2GCC ....................................................... 82
Control devices, Ultima Flex & Pro 2GRC...................................................................... 83
Control devices, Ultima Flex & Pro 2GRC + 2GCC........................................................ 84
EQUIPMENT .................................................................................................................. 85
Hook models................................................................................................................... 85
Safety latch automatic opening ...................................................................................... 88
Locking mechanisms of the hook ................................................................................... 89
ADDITIONAL EQUIPMENTS......................................................................................... 93
Fast speed...................................................................................................................... 93
Fast speed in tipping ...................................................................................................... 94
Fast lowering option of the tipping device ...................................................................... 95
Hook height stop............................................................................................................. 97
Safespeed, End-of-movement damping......................................................................... 97
Safespeed+ / LoadBoost™ ............................................................................................ 98
SafePositioning............................................................................................................... 99
Automatic Sequence Control........................................................................................ 100
Enhanced automatic sequences .................................................................................. 101
Friction relief................................................................................................................. 102
Protection of main cylinder ........................................................................................... 103
Hydraulic front locks (Ultima S) .................................................................................... 104
Crane body locks (Ultima SL)...................................................................................... 106
Mechanical locks (Ultima SL) ....................................................................................... 107
Bogie blocking .............................................................................................................. 108
Stabilizer....................................................................................................................... 109
Hydraulic or electric under-run bar ................................................................................111

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User Manual
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Trailer tipping device .................................................................................................... 113
Additional hydraulics..................................................................................................... 114
Hydraulically adjustable hook height ............................................................................ 115
Emergency operation ................................................................................................... 116
Mini-Radio (2GMR)....................................................................................................... 117
Radio controller (2GRC)............................................................................................... 121
Load indicator............................................................................................................... 127
Indicative weighing system........................................................................................... 128
FutureTouch™ Basic Display ....................................................................................... 129
FutureTouch™ Advanced Display ................................................................................ 135
MAINTENANCE........................................................................................................... 143
Service Indicator........................................................................................................... 143
Service table................................................................................................................. 147
Hydraulics service ........................................................................................................ 149
Safety functions............................................................................................................ 155
General inspection........................................................................................................ 157
Welding......................................................................................................................... 159
Electric system ............................................................................................................. 160
Repairing Damaged Paint Surface............................................................................... 160
How to change the backlight setting of the buttons, 2GCC.......................................... 161
FAULT FINDING .......................................................................................................... 163
MULTILIFT PLC - Diagnostic Codes ............................................................................ 163
Ultima S / SL Flex & Pro SENSORS ............................................................................ 182
LUBRICATION ............................................................................................................. 183
Periodical Service......................................................................................................... 186
Service Card................................................................................................................. 187
WARRANTY CONDITIONS ......................................................................................... 188
To the buyer.................................................................................................................. 188
Owner’s Warranty......................................................................................................... 189
DELIVERY CARD ........................................................................................................ 195

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Ultima S / SL Flex & Pro 3/2019
Hooklift Multilift Ultima S / SL Flex & Pro
User Manual
114060421
Ultima ____ S Ultima ____ SL
Flex Pro
This manual is a translation from the original operating instructions
compiled in Finnish.
MULTILIFT Ultima S / SL Flex & Pro
HOOKLIFT
User Manual
This manual concerns the MULTILIFT Ultima S / SL Flex & Pro hooklift equipment.
Information about the equipment.
Type of system:
Serial number:
Date of commissioning:
Owner
Your Multilift dealer
Service workshop:

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Ultima S / SL Flex & Pro 3/2019
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Hooklift Multilift Ultima S / SL Flex & Pro
User Manual
MULTILIFT Ultima 21S hooklift equipment
NOTE!
Cargotec Finland Oy reserves the right to change specications, equipment, operating and
maintenance instructions without prior notice.
GENERAL DESCRIPTION
MULTILIFT Ultima hooklift equipment is an exchange container loading and unloading
device mounted on a truck chassis. An experience of over 60 years is a proof of the reliability
and versatility of the equipment all over the world.
CE Statement of Conformity
Cargotec Finland Oy Multilift has been an ISO 9001 certied company since 1995 and
since 2002 the company has complied with the ISO 14001 environmental standard.
Multilift guarantees that the equipment contained within this manual conforms with the
EC Machine Directive.
Cargotec Finland Oy
Multilift
Raisio
Finland
2019

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Ultima S / SL Flex & Pro 3/2019
Hooklift Multilift Ultima S / SL Flex & Pro
User Manual
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1
2
3
5
6
7
8
9
Main components
1. Gripping hook and hook arm
2. Middle frame
3. Body locking, mechanical and hydraulic
4. Rear frame
5. Rear rollers
6. Sub-frame
7. Main cylinders
8. Sliding cylinder
9. Body locking cylinder
Due to continuous product development some picture details may look di󰀨erent when
compared to the actual device.

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User Manual
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c
d
a
b
1
2
(e)
(f)
4 8 6 10 7 5
18
20
22
24
26
19
21
23
25
27
12 13
14 15 16 17
4
8
6
10
5
9
7
11
11 9
!
CONTROLS
Control unit, Ultima 2GCC (Flex & Pro)
NOTE!
Do not press any control unit button and do not move the control
lever while starting up the control unit.

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Ultima S / SL Flex & Pro 3/2019
Hooklift Multilift Ultima S / SL Flex & Pro
User Manual
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Ref. Component or function
1 CAN bus cable
2 Control panel cable
3 Control lever
a = main cylinders forward
b = main cylinders backward
c = telescopic hook arm (sliding) forward
d = telescopic hook arm (sliding) backward
(e) = automatic sequence control forward / friction relief
(f) = automatic sequence control backward / friction relief
4 & 5 Button FAST SPEED *)
6 & 7 Button HOOK SAFETY LOCK
8 & 9 Button TELESCOPIC HOOK ARM FORWARD (optional to 3c)
10 & 11 Button TELESCOPIC HOOK ARM BACKWARD (optional to 3d)
12 Four digit display
13 Point: voltage OK and system OK
14 Warning light FRAME NOT DOWN
15 Warning light HYDRAULIC BODY LOCKS NOT CLOSED
16 Warning light UNDER-RUN BAR RETRACTED / BOGIE BLOCK ENGAGED
17 Warning light AUXILIARY EQUIPMENT
18 Button HYDRAULIC BODY LOCKS CLOSED
19 Button HYDRAULIC BODY LOCKS OPEN
20 - 27 Alternative function buttons according to the equipment on the Ultima
device (cf. following pages)
Control unit components and basic functions
*) Relief of horizontal movement and oating of the main cylinders can
temporarily be by-passed by a quick action switch (push button).

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33
35
37
39
41
43
45
47
32
34
36
38
40
42
44
46
48
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Ref. Function
31 Hydraulic body locking closed
32 Hydraulic body locking open
33 Bogie blocking engaged
34 Bogie blocking released
35 Under run bar retracted
36 Under run bar extended
37 PTO engagement / release
38 Day position / night silence
(turns o󰀨 outside buzzer)
39 Additional hydraulics (cylinder out)
40 Additional hydraulics (cylinder in)
41 Additional hydraulics 2 (cylinder out)
42 Additional hydraulics 2 (cylinder in)
43 Additional hydraulics 3 (cylinder out)
44 Additional hydraulics 3 (cylinder in)
45 Additional hydraulics 4 (cylinder out)
46 Additional hydraulics 4 (cylinder in)
47 Trailer tipping or trailer hydraulics
(cylinder out)
48 Trailer tipping or trailer hydraulics
(cylinder in)
Alternative function buttons (items 20 - 27 on the previous page)