MULTIQUIP Rammax Series User manual

OPERATION MANUAL
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
MODELS
RX1575
RX157533
TRENCH ROLLER
(YANMAR 3TNV76 DIESEL ENGINE)
Revision #0 (04/28/15)

PAGE 2 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15)
TABLE OF CONTENTS
RX1575 Trench Roller
Declaration Of Conformity (CE)............................... 3
General................................................................. 4-7
Product Description ............................................ 8-12
Safety Information ............................................ 13-20
Structure And Function..................................... 21-23
Operating And Display Elements...................... 24-31
Commissioning...................................................... 32
Operation ......................................................... 33-38
Options .................................................................. 39
Maintenance..................................................... 40-69
Repair............................................................... 70-82
Storage .................................................................. 83
Transport .......................................................... 84-87
Disposal............................................................ 88-89
Appendix........................................................... 90-94
NOTICE
Specifications are subject to change without notice.

RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 3
3
1230047 | 21.06.2013
Declaration of Conformity
This is to certify that the machine | group of machines indicated below conform(s) to the relevant basic safety
and health requirements of the relevant EC directives in terms of their conception and design and in the form
marketed by us.
This declaration shall cease to be valid in the event of any change made to the machine/group of machines
after handover to the trader/user if such changes are not agreed with us.
Name of machine or group of machines: Trench rollers
Model | Type: Rammax 1575
Mode of functioning: Ground compaction
Serial number: See identification plate
Relevant EC directives: - Machinery Directive 2006/42/EC
- Directive on Electromagnetic Compatibility 2004/108/EC
- Noise Directive 2000/14/EC
Applicable harmonized standards: EN 500-1, EN 500-4,
Issuing testing office for
noise tests:
TÜV Austria
Testing office number: 0408
Machine type as per appendix I from
2000/14/EC:
No.: 8
Conformity evaluation as per 2000/14/EC: According to appendix VI
Noise emissions: Recorded sound power level: 100dB(A)
Guaranteed sound power level: 103dB(A)
Manufacturer:
Address:
Ammann Schweiz AG
Eisenbahnstrasse 25
CH-4901 Langenthal
Signatures:
Name:
Mode of functioning:
H. Queder
Plant manager
Ch. Anliker
Technology Manager
Authorized representative: The technical documents are stored in the care of the above-
mentioned persons
Place, Date: Langenthal, December 2012
DECLARATION OF CONFORMITY (CE)

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GENERAL
12 Rammax 1575
1230047 | 21.06.2013
1.1 About this manual
This manual is part of the customer documentation for the Rammax 1575 trench rol-
ler. It is customer documentation of the Ammann Schweiz AG and its representatives
in other countries.
1.1.1 Target audience
The target audience for this manual is the owner/operator of the Rammax 1575
trench roller along with his employees who have been authorized for repair, opera-
tion and maintenance by the owner/operator.
1.1.2 Purpose
The purpose of this manual is to ensure the optimal use and safe application of the
roller for the following processes.
●Commissioning
●Operation
●Maintenance
●Repair
1.1.3 Overview of customer documentation
Please check that the delivery is complete and inform us within 14 days after
purchase if the delivery is not complete. Please always indicate the serial number.
The customer documentation for the trench roller and its components includes,
among others, the following customer documents.
●Roller manual
●Spare parts catalog for roller
●Yanmar engine manual in English
●Yanmar engine manufacturer’s declaration
Tab. 1-1 Documentation for the Rammax 1575
1.1.4 Validity of the manual
This manual is valid for the following roller:
Rammax 1575
Language Manual
German 1230045
English 1230047
French 1230046

RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 5
GENERAL
General 13
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An assortment of optional equipment is available for the roller, which we can install
as you wish. For this reason, some of the figures or descriptions in this manual could
deviate from your roller.
1.1.5 Storage of the manual
Ammann Schweiz AG delivers every trench roller with this manual. The manual is a
permanent component of the roller. Store it so that it is always available for viewing
by the users.
Ensure that the manual is complete and legible. If the manual should become lost,
damaged or illegible, replace it promptly.
The obligation to properly store the manual for the roller covers the roller's entire ser-
vice life. If you loan the roller, ensure that the manual is taken along on board the
roller. If the roller is sold, hand the manual over to the new owner.
1.1.6 Technical changes
In the interest of technical developments, Ammann Schweiz AG reserves the right to
make changes to this customer document at any time without separate notice.
1.1.7 Copyrights
The publisher of this EC compliant customer document is Ammann Schweiz AG.
We reserve all rights for this document and the roller described therein. Reproduc-
tion, disclosure to third parties or utilization of its content is forbidden without our
express permission. © 2011 Ammann Schweiz AG
1.1.8 Spare parts
In this manual, we describe selected maintenance work. We refer you to your autho-
rized dealer for the remaining maintenance work in accordance with the maintenance
plan.
When performing scheduled and unscheduled repairs, you may need to replace
components of the roller.
Only use spare parts which meet the requirements specified by the Amman Schweiz
AG. These requirement are fulfilled if only original Ammann spare parts are used.
For the ordering of spare parts, we provide you with a spare parts catalog.
1.2 Structure of the manual
The following explanations are designed to familiarize you with the roller and to pro-
vide support for handling and maintenance.

PAGE 6 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15)
It is essential that you read chapter 3 Safety information carefully before
commissioning and carrying out maintenance work.
Observing the "safety instructions" in particular increases the reliability of the roller in
operation and its service life. This reduces repair costs and down time.
1.2.1 Orientation on the roller
When describing the components of the roller, we inform you of their position on the
roller. We adhere to the orientation below when doing so.
Fig. 1-1 Rammax 1575 orientation
We view the roller from the position of the driver standing behind the roller looking in
the direction of travel.
1.2.2 Warnings
Please observe the meaning of the following warnings:
●DANGERrepresents an immediate hazardleading to severe bodily injury or
death.
●WARNINGrepresents a possibly hazardous situationwhich could lead to se-
vere bodily injury or to death.
Rear
Top
Bottom
Left
Right
Front
DANGER
WARNING
!
!
GENERAL

RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 7
GENERAL
General 15
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●CAUTION represents a possibly hazardous situation which could lead to
slight bodily injury.
●Caution also represents a hazard of environmental pollution causing local or
global environmental damage.
NOTE The battery poles and terminals must be clean. If they are coated with a (whi-
tish or greenish) sulfur crust they must be cleaned.
NOTE Risk of cable fire or short circuit
●NOTE represents first of all: damage which could be caused to the roller or parts
of it.
●NOTE represents secondly: Application tips and other particularly useful informa-
tion.
●NOTE is not a signal word for a hazardous or damaging situation.
CAUTION
!

PAGE 8 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15)
2.1 Identification of the roller
2.1.1 Machine types
The data given below serve to identify the models. The machine models differ only
in terms of weight and the width of the roller drum.
Tab. 2-1 Rammax 1575
2.2 Product data
2.2.1 Dimensions
Fig. 2-1 1575 dimensions
2.2.2 Specifications
Tab. 2-2 Rammax 1575 performance data
Model Roller Drum Width Weight
24 in (640 mm)
5751xammaR
Rammax 157533
Rammax 1575
Roller drum width in (mm) 24 (640) 33 (850)
Service weight according to CECE lbs (kg)
Static linear load lbs/in (kg/cm)10.1 (11.6) 7.7 (8.9)
Inside turning radius in (mm) 61 (1541) 57 (1436)
3,087 lbs (1400 kg)
3,197 lbs (1450 kg)
3,197 (1450)
3,087 (1400)
3,197 lbs (1450 kg)
with 24" drums
with drum rings 33 in (850 mm)
33 in (850 mm)
PRODUCT DESCRIPTION
Outside Turning Radius-in (mm) 86.25 (2,191) 90 (2,286)

RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15) — PAGE 9
Filling capacitiesTab. 2-3 Rammax 1575 filling capacities
Low/ High amplitude in (mm) .024 (0.6)/.043 (1.1)
05/04noitarbivtuohtiw/htiw%nitneidarG
Drive YANMAR 3TNV76/EPA 4
Wk0.516403OSIotgnidroccaecnamrofreP /20.4HP
Operating speed 2400 1/min
148 (45)
°03-/+gnitovip/elgnagnireetS /+/-7°
Vibration frequency2,460 (41)
Container Contents
Low Travel Speed ft/min (m/min) 82 (25)
High Travel Speed ft/min (m/min)
vpm (Hz)
Hydraulic Oil Tank gal (liter)
Diesel Fuel Tank gal (liter)
4.2 (16)
7.4 (28)
23.66 in (601 mm)
11.89 in (302 mm)/
16.02 in (407 mm)
25.20 in (640 mm)/
33.46 in (850 mm) 87.68 in (2227 mm)
77.95 in (1980 mm)
39.37 in (1000 mm)
50.47 in (1282 mm) 51.85 in (1317 mm)
20.67 in
(525 mm)
1.42 in
(36 mm)
PRODUCT DESCRIPTION

PAGE 10 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL — REV. #0 (04/28/15)
2.3 Roller designation
2.3.1 Identification plate
An identification plate is affixed to the roller for identification. The identification plate
is attached to the rear part of the chassis below the steering column.
Fig. 2-2 Data on the identification plate
NOTE When ordering spare parts you must indicate the serial number (S/N) of the rol-
ler.
1 Roller designation
2 Homologation number
3 Name and address of the manufacturer
4 Vehicle Identification Number (VIN)
5 Roller model
6 Year of manufacture
7Serial number
8 Fuel engine output at
9 Speed of fuel motor (rpm )
10 CECE total weight
11 Axle load, front
12 Axle load, rear
13 Number stamped in chassis
12
5
6
7
8
11
4
9
3
12
10
13
PRODUCT DESCRIPTION