MUTRADE Hydro-Park 1127 User manual

MUTRADE INDUSTRIAL CORP.
FOR INSTALLATION, OPERATION
AND MAINTENANCE
OF TWO POST CAR PARKING LIFTS
Read this entire manual carefully and completely before
installation or operation of the lift.
USER
MANUAL
Applicable Model
Hydro-Park 1127 &1123

CATALOG
01
03
06
07
28
32
38
39
41
48
49
50
Manufacturer:
Qingdao Hydro Park Machinery Co., Ltd.
Address:
No. 106 Haier Road, Tongji Street Office,
Jimo District, Qingdao, P.R. China 266200
Website:
http://www.hydro-park.com
Phone:
0086 532 5557 9606/9608
Email:
[email protected]
MUTRADE INDUSTRIAL CORP.
1.IMPORTANT SAFETY INSTRUCTIONS
2.OVERVIEW OF THE MACHINE
3.PACKAGE
4.INSTALLATION
5.HYDRAULIC & ELECTRICAL
6.STANDARD PARTS
7.OPERATION
8.SURFACE CLEANING & PROTECTION
9.MAINTENANCE & SERVICING
10. PACKING LIST
11. WARRANTY POLICY
12.CERTIFICATE

Hydro-Park 1127 & 1123 USER MANUAL
01
MUTRADE INDUSTRIAL CORP.
1 Important Safety Instructions
1.1 Requirements of installation
Generally, the parking lis are to be installed on the following condions:
1) Supply voltage: 0.9 – 1.1 nominal supply voltage
2) Source frequency: 0.99 – 1.01 nominal frequency
3) Ambient temperature: +5℃ – 40℃
4) Altude: shall be at altudes up to 1000m above mean sea level
5) Relave humidity: not exceed 50% at 40℃
6) Atmosphere: Free from excessive dust, acid fume, corrosive gases and salt.
7) Avoid exposing to direct sunlight or heat rays which can change the environmental temperature.
8) Avoid exposing to abnormal vibraon.
9) Electrical parts shall withstand the effects of transportaon and storage temperature within a range of -25℃
to 55℃ and for short periods not exceed 24 hours at up to +70℃.
Hydro-Park 1127 & 1123 are designed for cars parking under stated maximum weight, any other use is to be
considered improper and irraonal and thus highly forbidden. The constructor cannot be held responsibilies for
any damage or injuries caused by an improper use or by the non-observance of the following instrucons.
The parking li is designed for indoor use only. Appropriate roof and fencing are to be placed to prevent from rain
or snow when the parking lis have to be installed outdoor. A protecon set for outdoor use is supplied as an
opon, please contact Mutrade or local Mutrade partner for more info.
Read this manual carefully before using the machine and follow the instrucons in this manual to ensure the
parking li with excellent performance and long lifeme.
1.2 Qualified personnel
1.2.1 The parking li shall only be installed, operated and maintained by authorized and trained staff, properly
trained for the specific use of the parking li.
1.2.2 The wiring work must comply with local code and be carried out by a cerfied electrician according to local
laws/regulaons.
1.2.3 All adjustments, whether mechanical or electrical, shall only be carried out by authorized persons in
accordance with manufacturer’s instrucons.
1.3 Notes
1.3.1 Do not install the parking li on any asphalt surface. Please contact Mutrade or local Mutrade partner if in the
need of installaon on asphalt surface.
1.3.2 Read and understand all safety warning procedures before operang the parking li.
1.3.3 Keep hands and feet away from any moving parts. Keep feet clear of the parking li when plaorm lowering.
1.3.4 Make sure there is no person staying in the car before every operaon.
1.3.5 The parking li is only designed to li the enre body of vehicle with maximum weight not more than the
rated capacity.
1.3.6 Always ensure the safety devices in good condion before operaon of the parking li or parking/retrieve
vehicle.
1.3.7 To drive car backwards into parking li and forwards out is strongly recommended.
1.3.8 Vehicle shall be parked on the le-right center of plaorm, with rear res reaching backboard of plaorm.
1.3.9 Do not modify the parking li without manufacturer’s permission.

Hydro-Park 1127 & 1123 USER MANUAL
02
MUTRADE INDUSTRIAL CORP.
1.3.10 If not to be used anymore, it’s recommended to turn off the power supply, empty the oil tank and dispose
the fluid properly according to local regulaons.
1.3.11 If the parking li is to be le unused for a long period, it’s recommended to:
■1.3.11.1 Turn off power switch of control box and main switch of power supply
■1.3.11.2 Empty the oil tank and dispose unused oil properly according to local environmental laws and
regulaons.
■1.3.11.3 Apply rust prevenve oil on chains regularly
■1.3.11.4 Grease the moving parts which might be damaged by dust or damp
1.4 Warning signs
Presence of safety warning signs on the parking li is essenal to protect users from mis-operaon. Read carefully
and keep in mind of the warnings before operaon. The labels must be kept clean and have to be replaced once
unrecognizable or damaged.
(1)Warning sign

Hydro-Park 1127 & 1123 USER MANUAL
03
MUTRADE INDUSTRIAL CORP.
2 Overview of Parking Lift
2.1 Product Introduction
The Hydro-Park 1127 and 1123 are the latest version of two post parking li developed by Mutrade. A two post
parking li mainly consists of two posts, two carriages, one cylinder, one control box, one operaon panel, one
power pack and one plaorm covered by waving plates.
The le and right post can be used in common, and the post can be shared if several units are installed in a line.
This parking li is driven by hydraulic power pack, which delivers the hydraulic fluid to hydraulic cylinder behind the
primary post, then transmied to the liing chain which carries the plaorm.
The mechanical an-falling block can automacally lock the plaorm from 500mm up to 2100mm to prevent the
plaorm from falling all the way.
2.2 Scope of application
Suitable for residenal buildings, office buildings and business premises, hotels
Only for long-term users that have been instructed on how to use the system
For frequently changing users (e.g. for office, hotel and business premises or similar):
- only parking on ground level
- performance of technical system adjustments in necessary
- consultaon with Mutrade or local Mutrade partner is mandatory
2.3 General parts
Galvanized
waving plate
Control box
Transparent oil tank
(steel oil tank is oponal)
Front support
Power pack
Key switch &
emergency stop buon
Photocell sensor
Carriage
Limit switch
Dynamic
an-falling lock
(2) Parts descripon

2.4 Dimensions of standard models
Hydro-Park 1127 & 1123 USER MANUAL
04
MUTRADE INDUSTRIAL CORP.
1726mm
3858mm
4217mm
2100mm
3080mm
1805mm
2100mm
2386mm
2551mm
3321mm
(3) Dimensions of Hydro-Park 1127
2386mm
2551mm
3320mm
2100mm
1726mm
4081mm
4214mm
3362mm
1801mm
2100mm
(4) Dimensions of Hydro-Park 1123

2.5 Sharing post feature
Hydro-Park 1127 & 1123 USER MANUAL
05
MUTRADE INDUSTRIAL CORP.
Unit A
2551
2651
2751
2851
2100
2200
2300
2400
Total width
required
Clear platform
width
Unit A+B
4937
5137
5337
5537
2100
2200
2300
2400
Total width
required
Clear platform
width
Unit A+B+B
7323
7523
7723
7923
2100
2200
2300
2400
Total width
required
Clear platform
width
Notes:
Clear plaorm width of 2100 mm for car widths of 1850 mm. Layout dimensions should fit for specific order details
if the plaorm width is customized.
According to ISO 3864 the floor has to be marked with 100 mm wide yellow-black at a distance of 500 mm from
the plaorm edge by the purchaser (to be performed according to local regulaons.)
The lowering speed of an empty plaorm is considerably lower than a loaded one.
It is not possible to have channels or undercuts and/or concrete haunches along the floor-to-wall joints. If channels
or undercuts are necessary, the system width needs to be reduced or the installaon width needs to be wider.
The manufacturer reserves the right to construcon or model modificaons and/or alteraons. Furthermore, the
right to any subsequent part modificaon and/or variaons and amendments in procedures and standards due to
technical and engineering progresses in the art or due to environmental regulaon changes, are also hereby
reserved.
2.6 Noise protection
Insulaon figure of the construcon of min. Rw = 57 dB
Walls which are bordering the parking lis must be done as single wall and deflecon resistant with min. m = 300 kg/ m²
Solid ceiling above the parking lis with min. m = 400 kg/ m²
At differing construconal condions addional sound absorbing measures are to be provided by the customer
The best results are reached by separated sole plates from the construcon.
2.7 Protection against corrosion
Independent of a maintenance working has to be carried out regularly according to Surface Cleaning and
Protecon menoned in chapter 8 of this manual.
Clean up galvanized parts and plaorms of dirt and road salt as well as other polluon (corrosion danger)!
2.8 Fire safety
Each and every fire safety requirement and all possible mandatory item(s) and equipment(s) (fire exnguishing
systems and fire alarm systems, etc.) are to be provided by the customer.
2.9 Railings
If walkways are arranged directly to the side or behind the lis, railings have to be provided acc. EN ISO 13857 by
client acc. to local requirements, height min. 2000mm.
(5) Width dimensions

Hydro-Park 1127 & 1123 USER MANUAL
06
MUTRADE INDUSTRIAL CORP.
(6) Plaorm package
(7) Post Package
3 Package
Hydro-Park 1127 & 1123 are packed by packing frame, straps and paper board to avoid damage during the
transportaon.
One unit of mechanical structure contains one flatpack from the posts package and one from plaorm package.
Check carefully if there is any damage or shortage when receives the parking lis. Before installaon, record the
damage or shortage in document related to find out the reason and guarantee the user’s benefit.
A dry and clean storage area with enough space is essenal to keep all parts of the parking li in good condion.

Hydro-Park 1127 & 1123 USER MANUAL
07
MUTRADE INDUSTRIAL CORP.
4 Installation
4.1 Important note
4.1.1 Before install the parking li, please read and learn the safety warning in detail
4.1.2 Keep the working site dry, clean and dy.
4.1.3 Check the working environment of the product. Do not leave the products in the rain. Do not use the product
in the damp environment. Keep good venlaon and enough light of the working area.
4.1.4 The installaon work has to be carried out only by trained staff. The staff untrained should be away from the
working area.
4.1.5 Motor must be grounded to avoid electric shock.
4.1.6 Do not power on before installaon finishes to avoid geng an electric shock.
4.1.7 Be careful in all acvies during working to avoid any accident.
4.1.8 Strictly follow this manual to install, operate and maintain the parking lis. Do not modify this parking li or
use any part which is not from the manufacturer.
4.1.9 Do not dismantle any part from the parking li without manufacturer’s instrucon.
4.1.10 Safety devices should be well protected.
4.1.11 The unfinished equipment, unused parts/package, installaon tools should be well arranged, protected and
labelled with warning noce, to avoid unauthorized usage, mis-operaon, item lost or stolen.
4.1.12 Warning: Keep any flammable item away from the parking li as there may be electric spark when electrical
system works.
4.1.13 This mark means safety warning.
4.2 Preparation
Before installing this parking li, check the following:
4.2.1 The working area should be well planned and has enough space.
4.2.2 Keep obstacle away from installing area.
4.2.3 Check carefully if there is crack on the concrete ground where the parking lis will be installed and check if
the foundaon intensity achieves the following requirements. The compressive strength should be no less than
200kg/cm. And the thickness of concrete basement should be no less than 200mm, the strength should be no less
than 250 class, the finished concrete slab must be solidified for appropriate days. Otherwise, the parking li may
crush the ground, that will cause the damage of parking li and injury/death of people.
4.2.4 Make sure the concrete slab must be level; over 5mm tolerance is not allowed, the tolerance within this limit
can be adjusted by shims. Ground slab should be constructed according to Foundaon Treatment menoned in
chapter 4.4 of this manual if it is uneven seriously or untreated.
4.2.5 Do not install the parking li on the pitch ground or other non-concrete ground.
4.2.6 Do not install the parking li on the ground with crack or rubbish on concrete ground.
4.2.7 Do not install the parking li on second floor or higher floor without approval by architect and/or municipal
authories.
4.2.8 If there is no proper protecon, do not install the parking li outdoor to avoid unnormal damage of parts due
to too high and too low temperature or high humidity environment.

Hydro-Park 1127 & 1123 USER MANUAL
08
MUTRADE INDUSTRIAL CORP.
4.2.9 The proper wiring route from main power supply to the parking li is good for easier installaon and
long-term usage. Make sure all wires are connected correctly and protected well.
4.2.10 Draw up posions of the post baseplates with chalk with less than 3mm tolerance.
4.2.11 Check carefully to make sure the layout is correct.
4.3 Necessary tools
4.4 Foundation treatment
4.4.1 Concrete ground with minimum 150mm depth is essenal to install the parking li. The concrete grade
should be at least C30.
For reinforced concrete, the foundaon thickness should be at least 100mm.
4.4.2 Pour concrete above rammed earth at the base of posts as shown in below diagram.
4.4.3 Pre-embedded of anchor bolts is not needed.
(8) Foundaon diagram
1 set of non-adjustable spanner, adjustable
spanner and allen wrench.
1 set of screwdriver (including sloed screwdriver
and phillips screwdriver)
1 piece of leveling instrument for 1M and 3M.
1 unit of forkli with 2T capacity.
1 piece of percussion drilling with 12x200 aiguille.
Insulated rubber tape
Sealing tape
1 electric welding machine
1 cung machine
1 piece of electric portable drill
Some power line
1 piece of hammer
Some duster cloth
1 piece of grease gun
1 piece of tapeline for 5M

Hydro-Park 1127 & 1123 USER MANUAL
09
MUTRADE INDUSTRIAL CORP.
4.5.2 Fix the top cover plate onto each post by bolts.
(10) One side of top cover plate with bolts (11) The other side of top cover plate with bolts
4.5.1 Place the le and right
carriage onto post, with the le
and right carriage facing to the
other.
(9) Primary post with le carriage and subsidiary post with right carriage
4.5 Assembly

Hydro-Park 1127 & 1123 USER MANUAL
10
MUTRADE INDUSTRIAL CORP.
4.5.3 Fix one end of the balance chain to the
chain fixture on the boom of the primary post
(on which the power pack, control box and
control arm will be installed).
Keep chains clean and away from dirt during
installaon.
4.5.4 Make the other end of the balance chain
pass through above the chain wheel in the
carriage of the primary post.
(13) Balance chain & chain wheel in the le carriage
(12) Balance chain fixture on base of primary post

Hydro-Park 1127 & 1123 USER MANUAL
11
MUTRADE INDUSTRIAL CORP.
4.5.5 Make the oil hose go through the
inside from the top to the boom of
primary post. Temporarily fix the two
ends of oil hose onto the primary post by
adhesive tape or cable es, to avoid oil
hose falling out when erecng the post.
(14) Top of primary post
4.5.6 Make the wires of limit switch, motor and solenoid valve (the thicker wire is for motor, the long one in two
thinner wires is for solenoid vale and the short one for limit switch.) go through from the hole on the top of
primary post to the wire hole above control arm. Temporarily fix the two ends of wires onto the primary post by
adhesive tape or cable es, to avoid oil hose falling out when erecng the post.
(16) Wire holes of primary post
(15) Base of primary post

Hydro-Park 1127 & 1123 USER MANUAL
12
MUTRADE INDUSTRIAL CORP.
4.5.7 Fix the limit switch onto the
top cover plate of primary post.
If the liing height is customized, the
limit switch will be mounted onto
slide rail of primary post with below
bracket shown in picture (18). The
mounng posion is determined by
maximum liing height needed.
(18) Adjustable posion and mounng method of limit switch
(17) Standard posion of limit switch on top cover plate

Hydro-Park 1127 & 1123 USER MANUAL
13
MUTRADE INDUSTRIAL CORP.
4.5.8 Make the wire of photocell sensor go through from the cable hole of photocell sensor to the cable hole above
control arm.
4.5.9 Fix the photocell sensor onto
the primary post by bolts. Make the
sensor towards the inside of this
parking li.
4.5.10 Draw lines on the slab to get the exact installaon posion according to equipment dimensions and project
layout requirements.
(19) Wire holes of photocell sensor
(20) Posion of photocell sensor

Hydro-Park 1127 & 1123 USER MANUAL
14
MUTRADE INDUSTRIAL CORP.
4.5.11 Erect the primary post at
specified posion according to lines
drawn on the slab. Slide the carriage to
the height of lowest locking hole to
make the carriage is locked
automacally at the lowest locking
posion.
(21) Primary post and le carriage
4.5.12 Fix the primary post onto ground by anchor bolts.
(22) Anchor bolts on base of primary post (23) Anchor bolts on base of primary post

Hydro-Park 1127 & 1123 USER MANUAL
15
MUTRADE INDUSTRIAL CORP.
4.5.13 To fix the anchor bolts, drill holes on the ground by electric drill with drill diameter 12mm at the posions of
anchor bolt holes on the base of post. Then hammer the anchor bolts vercally into ground with approx. 130mm
deep. Do not fasten the nuts at the moment, it’s possible to slightly adjust the post during tesng.
4.5.15 Fix front support onto primary
post and subsidiary post by bolts.
4.5.14 Erect the subsidiary post at
specified posion according to lines drawn
on the slab. Slide the carriage to the height
of lowest locking hole to make the carriage
is locked automacally at the lowest
locking posion.
(25) Front support
(24) Subsidiary post and right carriage

Hydro-Park 1127 & 1123 USER MANUAL
16
MUTRADE INDUSTRIAL CORP.
4.5.16 Fix le side beam onto le carriage, and right side beam onto right carriage by bolts. Make sure every bolt
goes outwards from the plaorm.
(27) Bolts direcon (28) Bolts direcon
(26) Le and right side beam

Hydro-Park 1127 & 1123 USER MANUAL
17
MUTRADE INDUSTRIAL CORP.
4.5.17 Fix the back board and three connecon rods with le and right side beam at exact posions shown as
below. Do not fasten the nuts at the moment, to provide enough space for waving plates assembly.
(29) Back board and connecon rods
4.5.18 Make the balance chain pass through under the chain wheel in right carriage, then go up to the top of
subsidiary post.
(30) Route of balance chain (31) Plaorm frame

Hydro-Park 1127 & 1123 USER MANUAL
18
MUTRADE INDUSTRIAL CORP.
4.5.19 Fix the adjustable screw rod onto
this end of balance chain by split pin,
then fix the adjustable screw rod to top
cover plate of subsidiary post by two
nuts, which are requisite to avoid chain
loosing during long-term working.
(32) Adjustable screw rod on top cover plate
4.5.20 Place all the waving plates one by one from the back to the front. There are 16 pieces of waving plates for
Hydro-Park 1127, and 15 pieces for Hydro-Park 1123.
(33) Waving plates