mycom J Series User manual

2202B0JE-DA-J-N_2012.01.
Revision No. 17J0002: 2012/01/31
3–14–15 Botan Koto-ku, Tokyo 135-8482, Japan
Screw Compressor
J-Series Operation Manual
170JS-V/170JM-V/170JL-V
220JS-V/220JM-V/220JL-V
280JS-V/280JM-V/280JL-V
CAUTION
Before operating, maintaining, or inspecting this product, read the manual thoroughly and fully
understand the contents.
Keep the operation manual in a safe, designated place for future reference whenever the need
arises.
Specifications of this product are subject to change without prior notice.


2202B0JE-DA-J-N_2012.01.
Preface
Screw Compressor J-series
i
Preface
Thank you for purchasing the J-series/screw compressor (hereinafter indicated as "this product").
This operation manual (hereinafter indicated as "this manual") describes safety information, operational and
maintenance procedures in detail for safe and effective use of this product.
Before installing or using this product, make sure you read this manual.
Keep this manual in a safe place near the product for quick reference.

2202B0JE-DA-J-N_2012.01.
Warranty and Disclaimer
Screw Compressor J-series
ii
Warranty and Disclaimer
Warranty Clauses
If malfunctions or damages occur under proper usage (conditions) following documents such as operation
manual or drawings of this product, or, if MAYEKAWA judges that malfunctions or damages are related to
design or manufacture of the product, and if the malfunctions or damages are within the warranty period, we
will repair or replace the product without any charges.
The warranty period is "12 months from factory shipment of this product".
MAYEKAWA is not liable for production or man made disaster compensation due to malfunction or damage
of this product.
Disclaimer Clauses (Exclusion of Warranty Clauses)
Although MAYEKAWA warrants the clauses mentioned above, the following clauses are exempted.
Malfunction or damage of this product caused by natural disaster, or other accidental forces (such as
fire, thunderbolt, windstorm, intense rainfall, flood, tidal wave, earthquake, land subsidence, e.t.c).
Malfunction or damage caused by misusage described below.
•Malfunction, damage, or defect of this product due to abnormal or improper use (such as storing
this product for middle to long term outside the building or in locations subject to high
temperatures and high humidity, unexpected inspections, tests, operations, and excessive repetition
start-up/stoppage of the product.)
•Malfunction or damage caused by devices or equipments not provided by MAYEKAWA including
operation control methods of those devices.
•Malfunction or damage caused by refrigerants, gases, or refrigerant oils, and operating conditions
(design conditions) not approved for this product.
•Malfunction or damage caused by maintenance or inspection not recommended by MAYEKAWA.
•Malfunction or damage caused by parts that are not Mayekawa genuine.
•Malfunction or damage caused by remodeling the product without approval of MAYEKAWA.
•Malfunction or damage caused by unexpected misusage

2202B0JE-DA-J-N_2012.01.
Important Information
Screw Compressor J-series
iii
Important Information
Intended Use of the Product
This product is a universal screw compressor intended for refrigeration, cold storage, and air conditioning. Do
not use the product for any other purposes that are not intended for or which depart from the specifications.
For specifications of this product, refer to "2.2 Compressor Specifications".
When performing maintenance use qualified refrigeration personnel.
Important Information for Safe Use of the Product
Although MAYEKAWA has paid a lot of attention to safety measures for this product, all hazards including
potential hazards caused by human errors, or due to environmental conditions can not be anticipated.
There are guidelines that must be observed for operating this product. However, the warnings in this manual
and safety labels on the product are not all inclusive. When operating this product, pay extreme caution on
personnel safety as well as on items described in this manual.
Important rules for safety work with the product that apply to all workers including managers and supervisors
are listed below.
Before using this product, carefully read and fully understand the contents written in this manual and pay
attention to safety.
Operation, maintenance, and inspection of this product should be performed by qualified personnel
educated about the fundamentals of the product and trained about hazards involved and measures to
avoid danger.
Do not allow any person other than those educated on the fundamental expertise of the product and
trained about hazards involved and measures to avoid dangers to approach the product while it is
operating or during maintenance.
Observe all related federal/national and local codes and regulations.
To prevent accidents, do not carry out any operation or maintenance other than those described in this
manual, or use the product for any unapproved purpose.
Replace the parts with the genuine parts.
Not only workers but also managers should actively participate safety and health activities in the
workplace to prevent accidents.
Observe the following precautions when performing maintenance work on electrical control.
Electrical maintenance of the product must be performed by certified/qualified personnel and only those
educated about the electrical control of the product.
Before servicing or inspecting the electrical equipments or devices, turn "OFF" the motor main power
and control power, and perform lockout/tagout to prevent the power from being turned on during work.
Even when the motor main power and control power are turned "OFF", the product may be turned on if the
power is supplied from outside the refrigeration system, cold storage, and air conditioning unit. Make sure the
power supply on the power source side is shut off, and perform lockout/tagout to prevent the product from
being turned on during work.

2202B0JE-DA-J-N_2012.01.
Important Information
Screw Compressor J-series
iv
About This Manual
This product may be modified without prior notice. Therefore, the appearance of actual machine may
differ from the descriptions in this manual. If you have any questions contact your sales offices or
service centers.
This manual is in English. If any other language is required it is the customers responsibility to prepare
a manual for safety education and operation instructions.
This manual is copyrighted. Drawings and technical references including this manual shall not, in
whole or part, be copied, photocopied, or reproduced into any electronic medium or machine-readable
form without prior permission from MAYEKAWA.
Photographs or drawings included in this manual may differ from the appearance of actual product.
If this manual is lost or damaged, immediately place a purchase order to your local sales office or
service center for a new manual. Using the product without the manual may result in safety issues.
If you resell the product, never fail to attach this manual to the product.
Construction of This Manual
Title of section and chapter Description details
Preface Describes the outline of this manual and how to read the manual.
Warranty and Disclaimer Describes clauses and coverage of warranty.
Exemption of warranty clauses is described as disclaimer.
Important Information Describes important information related to the product and this manual.
1. Safety Describes safety information for the worker, safety rules for this product,
and management details regarding work safety required for handling the
product.
2. Configuration and
Specifications of the Compressor Describes the main components of the product, functional information,
specifications, and operating limits.
3. Installation Describes installation procedure of the product.
4. Compressor and Package
Operation Describes precautions for operating the product.
5. Maintenance and Inspection Describes sections and period for inspecting, disassembly and assembly of
the product.
6. Troubleshooting Describes troubleshooting methods for the product in case problems occur
during operation of the product.
7. Related Document Describes documents such as illustrated parts breakdown and parts list.
Appendix Describes tips for design, manufacturing, and installation of the
compressor package.
How to Order Genuine Parts
Confirm the applicable parts in "7.1 Development View and Configuration Table of the Parts" of "Chapter 7,
Related Documents" and inform the product name, part code No., part name, and required quantity to our
sales office or service center.

2202B0JE-DA-J-N_2012.01.
Important Information
Screw Compressor J-series
v
Inquiry (January 2012)
If you need further information or have any questions, please contact your local sales offices or service center.
1) Sales Offices in Japan
Description Location Telephone and
facsimile No.
Head office 3-14-15, Botan, Koto-ku, Tokyo 135-8482, Japan TEL: +81-3-3642-8181
FAX: +81-3-3643-7094
Hokkaido
(Branch office) 2-5-1, Sanjyo, Nijyuyonken, Nishi-ku, Sapporo-shi, Hokkaido,
063-0803 TEL: +81-11-631-2052
FAX: +81-11-631-2053
Tohoku
(Branch office) 2-5-12, Ideka, Miyagino-ku, Sendai-shi, Miyagi-pref., 983-0012 TEL: +81-22-259-5060
FAX: +81-22-259-5223
Kanto
(Branch office) 3-14-15, Botan, Koto-ku, Tokyo 135-8482, Japan TEL: +81-3-3642-8968
FAX: +81-3-3641-8468
Chubu
(Branch office) 2-9-6, Marunouchi, Naka-ku, Nagoya-shi, Aichi-pref., 460-0002 TEL: +81-52-218-3307
FAX: +81-52-218-3308
Kansai
(Branch office) 1 4 27, Ebie, Fukushima ku, Osaka shi, Osaka, 553 0001 TEL: +81-6-4795-6000
FAX: +81-6-4795-6033
Chushikoku
(Branch office) 2-3-40, Takayadai, Higashi Hiroshima-shi, Hiroshima-pref.,
739-2117 TEL: +81-82-491-1830
FAX: +81-82-491-1838
Kyushu
(Branch office) Fukuoka-fujiland-build. 10F, 2-3, Nakajima-cho, Nakasu,
Hakata-ku, Fukuoka-shi, Fukuoka-pref., 810-0802 TEL: +81-92-262-0016
FAX: +81-92-262-0115
2) Factories in Japan
Description Location Telephone and
facsimile No.
Moriya Factory 2000, Tatsuzawa, Moriya-shi, Ibaraki-pref., 302-0118 TEL: +81-297-48-1362
FAX: +81-297-48-5269
Higashi
Hiroshima
Factory
2-3-40, Takayadai, Higashi Hiroshima-shi, Hiroshima-pref.,
739-2117 TEL: +81-82-491-1828
FAX: +81-82-491-1838
3) Sales Offices in the world
Description Location Telephone and
facsimile No.
NORTH AMERICA
MAYEKAWA CANADA INC.
(VANCOUVER OFFICE) UNIT 110, 6620 MCMILLAN WAY,
RICHMOND, B.C., V6W 1J7, CANADA TEL: (1) 604-270-1544
FAX: (1) 604-270-9870
MAYEKAWA CANADA INC.
(TORONTO OFFICE) 1745 BONHILL ROAD,
UNIT #6&7 MISSISSAUGA,
ONTARIO, L5T 1C1, CANADA
TEL: (1) 905-564-0664
FAX: (1) 905-564-7614
MAYEKAWA CANADA INC.
(CALGARY OFFICE) 4525 6A STREET N.E., CALGARY,
ALBERTA, T2E 4B2, CANADA TEL: (1) 403-250-1554
FAX: (1) 403-250-1504
MAYEKAWA U.S.A. INC.
(HEAD QUARTERS) 8750 WEST BRYN MAWR AVENUE,
SUITE 190 CHICAGO, IL 60631, U.S.A. TEL: (1) 773-516-5070
FAX: (1) 773-516-5071
MAYEKAWA U.S.A. INC.
(MIAMI OFFICE) 14030 N.W. 82nd AVENUE, MIAMI LAKES,
FL 33016, U.S.A. TEL: (1) 305-477-5741
FAX: (1) 305-477-5681
MAYEKAWA U.S.A. INC.
(NASHVILLE PLANT) 130 SMART PARK DRIVE, LEBANON,
TN 37090, U.S.A. TEL: (1) 615-773-2859
FAX: (1) 615-444-1995
MAYEKAWA U.S.A. INC.
(LA OFFICE) 19475 GRAMERCY PLACE,
TORRANCE, CA90501, U.S.A. TEL: (1) 310-328-1362
FAX: (1) 310-782-6759

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vi
Description Location Telephone and
facsimile No.
MAYEKAWA U.S.A. INC.
(SEATTLE OFFICE) 2615 W CASINO ROAD, UNIT-3D,
EVERETT, WA 98204, U.S.A. TEL: (1) 425-645-9400
FAX: (1) 425-353-3344
MAYEKAWA U.S.A. INC.
(PORTLAND OFFICE) 4700 SW MACADAM AVENUE,
SUITE 201 PORTLAND, OREGON 97239, U.S.A. TEL: (1) 971-230-1795
FAX: (1) 503-224-9259
MAYEKAWA U.S.A. INC.
(SALINAS OFFICE) 590 BRUNKEN AVENUE SUITE H,
SALINAS, CA 93901, U.S.A. TEL: (1) 831-751-3004
FAX: (1) 831-751-1388
MAYEKAWA U.S.A.INC.
(SAN ANTONIO OFFICE) 16825 IH 35 NORTH SELMA,
TX 78154, U.S.A. TEL: (1) 210-599-4536
FAX: (1) 210-599-4538
MAYEKAWA U.S.A. INC.
(NY OFFICE) 303 SOUTH BROADWAY,
SUITE 102 TARRYTOWN,
NEW YORK 10591, U.S.A.
TEL: (1) 914-301-9770
FAX: (1) 914-332-0400
MAYEKAWA U.S.A. INC.
(YORK OFFICE) 3395 FARMTRAIL ROAD YORK,
PA 17406, U.S.A. TEL: (1) 717-779-0138
FAX: (1) 717-779-0109
MAYEKAWA U.S.A. INC.
CHEMICAL PROCESS DIVISION 19475 GRAMERCY PLACE,
TORRANCE, CA 90501, U.S.A. TEL: (1) 310-328-6279
FAX: (1) 310-328-8487
MAYEKAWA U.S.A. INC.
CHEMICAL PROCESS DIVISION
(HUSTON OFFICE)
3222 PASADENA FREEWAY PASADENA,
TX 77503, U.S.A. TEL: (1) 281-447-2599
FAX: (1) 281-447-6623
EUROPE
N.V.MAYEKAWA EUROPE S.A.
(HEAD OFFICE, FACTORY) LEUVENSESTEENWEG 605,
1930 ZAVENTEM, BELGIUM TEL: (32) 2-757-9075
FAX: (32) 2-757-9023
MAYEKAWA DEUTSCHLAND
GMBH GABRIELE-MUENTER-STRASSE 3,
D-82110 GERMERING, DEUTSCHLAND TEL: (49) 89-5527-989-0
FAX:
(49) 89-5527-989-19
MAYEKAWA UK REPRESENTATIVE
OFFICE 16 OAKHURST GARDENS, BEXLEYHEATH,
KENT DA7 5JP, UNITED KINGDOM TEL: (44) 1322-433558
FAX: (44) 1322-433164
MAYEKAWA. S.L. CALLE MONTEVIDEO 5, NAVE 13 POL.
INDUSTRIAL CAMPORROSO 28806 ALCALA
DE HENARES, MADRID, SPAIN
TEL: (34) 91-830-0392
FAX: (34) 91-830-0397
MAYEKAWA EUROPE S.A.
SUCCURSALE FRANCAISE 9, RUE MICHAEL FARADAY, 78180
MONTIGNY-LE-BRETONNEUX, FARNCE TEL: (33) 1-30-58-26-00
FAX: (33) 1-30-58-19-37
MAYEKAWA MFG. CO., LTD.
MOSCOW LIAISON OFFICE HOUSE 3, FLAT 54, MYTNAYA ST,
MOSCOW, 119049 RUSSIA TEL: (7) 499-230-01-76
FAX: (7) 499-230-21-12
MAYEKAWA INTERTEC AG ROSENBERGSTRASSE 31, CH-6300 ZUG,
SWITZERLAND TEL: (41) 41-726-8626
FAX: (41) 41-726-8620
MAYEKAWA MIDDLE EAST FZCO P.O.BOX 61349, PBU: RA08-UC05, JEBEL ALI
FREE ZONE, DUBAI, U.A.E. TEL: (971) 4-888-6363
FAX: (971) 4-888-6373
MAYEKAWA TURKEY SOGUTMA
SANAYI VE TICARET LIMITED
SIRKETI
ISTANBUL DUNYA TICARET MERKEZI A-2
BLOK KAT 10 No:325 YESILKOY 34149,
ISTANBUL, TURKEY
TEL: (90) 212-4653631
FAX: (90) 212-4653635
MAYEKAWA BULGARIA
REPRENSETATIVE OFFICE 94, HRISTO BOTEV STR. 1202, SOFIA,
BULGARIA TEL: (359) 2-8319002
FAX: (359) 2-8319002
MAYEKAWA ITALIA S.R.L. VIA RICCARDO LOMBARDI 19/12,
20153 MILANO, ITALY TEL: (39) 02-489-29159
FAX: (39) 02-453-1728
MAYEKAWA AUSTRALIA
PTY.LTD. UNIT 2, 44 MCCAULEY STREET
McCAULEY NSW 2036, AUSTRALIA TEL: (61) 2-9695-7000
FAX: (61) 2-9695-7001
MAYEKAWAAUSTRALIA PTY.
LTD.(NEW ZEALAND OFFICE) UNIT 2, 30 TUI STREET, OTAHUHU,
AUCKLAND 2024, NEW ZEALAND TEL: (64) 9-276-2305
FAX: (64) 9-276-2306
ASIA PACIFIC
MAYEKAWA INDIA PVT.LTD.
(GURGAON OFFICE) #309 CENTRUM PLAZA,
GOLF COURESE ROAD, SECTOR 53,
GURAGAON, HARYANA, 122002,
REPUBLIC OF INDIA
TEL: (91) 12-4420-6616
FAX: (91) 12-4420-6618
MAYEKAWA INDIA PVT.LTD.
(CHENNAI CITY OFFICE) #14, 2ND FLOOR, ASIMN MANSION,
AVENUE ROAD, NUNGAMBAKKAM,
CHENNAI, TAMIL NADU 600034, INDIA
TEL: (91) 44-4356-1378
FAX: (91) 44-4359-6835
MAYEKAWA INDIA PVT. LTD.
(KOLKATA OFFICE) OMER MANSION, ROOM No. 2c, 3RD FLOOR,
29 A WESTON STREET, KOLKATA, WEST
BENGAL 700012, INDIA
TEL: (91) 33-4003-8043
FAX: (91) 33-4003-8044
MAYEKAWA INDIA PVT. LTD.
(JALANDHAR OFFICE) SHOP NO. 3, OPP. TV TOWER, NIKODAR
ROAD, JALANDHAR, PUNJAB 144201, INDIA TEL: (91) 97-1130-3865

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vii
Description Location Telephone and
facsimile No.
MAYEKAWA INDIA PVT. LTD.
(AGRA OFFICE) CS-9 SECOND FLOOR, RASHMI PALACE,
SULTAN GANJ KI PULIA, KAMLA NAGAR,
AGRA, U.P. 282005, INDIA
P.T.MAYEKAWA INDONESIA GRAHA PRATAMA BUILDING, 9TH FLOOR JL.
M.T. HARYONO KAV.15 JAKARTA 12810,
INDONESIA
TEL: (62) 21-8370-9484
FAX: (62) 21-8370-9483
P.T.MAYEKAWA INDONESIA
(MEDAN OFFICE) JL. SUTRISNO No.274 MEDAN-20215,
INDONESIA TEL: (62) 61-732-3627
FAX: (62) 61-735-8848
P.T.MAYEKAWA INDONESIA
(SURABAYA OFFICE) BUMI MANDIARI BUILDING, 7TH FLOOR
SUITE 702B, JL. JEND. BASUKI RACHMAT No.
129-137, SURABAYA-INDONESIA
TEL: (62) 31-531-6613
FAX: (62) 31-532-4341
MAYEKAWA (M) SDN. BHD. No.3, JALAN PJU 3/50, SUNWAY DAMANSARA
TECHNOLOGY PARK, 47810 PETALING JAYA,
SELANGOR, MALAYSIA
TEL: (60) 3-78051406
FAX: (60) 3-78051409
MAYEKAWA PHILIPPINES CORP. UNIT 2706 UNION BANK PLAZA
MERALCO AVENUE CORNER ONYX St.
ORTIGAS CENTER, PASIG CITY 1605,
PHILIPPINES
TEL: (63) 2-706-0473
FAX: (63) 2-706-0475
MAYEKAWA PHILIPPINES CORP.
(GENARAL SANTOS OFFICE) ROOM 4, LEAH DAPROZA BUILDING
FISCAL DAPROZA AVENUE
GENERAL SANTOS CITY 9500, PHILIPPINES
TEL: (63) 83-552-3282
FAX: (63) 83-301-2698
MAYEKAWA SINGAPORE
PTE.LTD. 6 TAGORE LANE SINGAPORE 787470
TEL: (65) 6451-1565
FAX: (65) 6451-4932
MAYEKAWA (TAIWAN) CO., LTD. 1F., NO.2, SHIN JANN ROAD,
CHIEN CHEN DIST., KAOHSIUNG,
TAIWAN 80672, REP.OF CHINA
TEL: (886) 7-821-0886
FAX: (886) 7-821-4688
MAYEKAWA (TAIWAN) CO., LTD.
CHEMICAL DEPARTMENT 1F., NO.2, SHIN JANN ROAD,
CHIEN CHEN DIST., KAOHSIUNG,
TAIWAN 80672, REP.OF CHINA
TEL: (886) 7-812-7709
FAX: (886) 7-812-9019
MAYEKAWA (TAIWAN) CO., LTD.
TAIPEI BRANCH 8F, NO, 421, SUNG-SHAN ROAD, TAIPEI,
TAIWAN 11083, REP. OF CHINA TEL: (886) 2-2727-9711
FAX: (886) 2-2759-8484
MAYEKAWA (TAIWAN) CO., LTD.
TAICHUNG BRANCH NO. 19, SEC.3, HUANJUNG RD., TAICHUNG,
TAIWAN, REP. OF CHINA TEL: (886) 4-2251-4128
FAX: (886) 4-2251-4129
MAYEKAWA CHINA INDUSTRIES
CO., LTD. ROOM 3001, NANZHENG BUILDING,
NO.580 WEST NANJING RD.,
200041 SHANGHAI, CHINA
TEL: (86) 21-5234-1988
FAX:(86) 21-5234-1788
MAYEKAWA CHINA MFG
CO., LTD. 201700 PLANT 1, NO.39, WEST XIQING ROAD,
QINGPU, SHANHAI, P.R. CHINA TEL: (86) 21-6920-7718
FAX:(86) 21-6920-7719
MAYEKAWA CHINA MFG
CO., LTD. GUANGZHOU BRANCH 266701 RM.1205, BUILDING H, R&F TIANHE
PROSPEROUS PLACE, EAST LINHE ROAD,
TIANHE DISTRICT, GUANGZHOU, P.R., CHINA
TEL: (86) 20-8527-6161
FAX: (86) 20-8527-6165
MAYEKAWA CHINA MFG. CO.,
LTD. QINGDAO BRANCH ROOM 503, FULIN BUILDING
NO.87 SOUTH FUZHOU ROAD,
SOUTH DISTRICT, QINGDAO CITY, 266071,
CHINA
TEL: (86) 532-8602-6169
FAX: (86) 532-8602-6269
MAYEKAWA MFG. CO., LTD
BEIJING LIAISON OFFICE NO.7B222 HANWEI PLAZA,
NO.7 GUANGHUA ROAD,
CHAOYANG DISTRICT,
BEIJING 100004, P.R. CHINA
TEL: (86) 10-6561-7811
FAX: (86) 10-6561-1997
MAYEKAWA CHINA MFG. CO.,
LTD. DALIAN BRANCH OOM 26-10 FU JIA INTERNATIONAL, NO. 120
JINMA ROAD, DALIAN DEVELOPMENT ZONE,
116100, DALIAN,
LIAONING, P.R. CHINA
TEL: (86) 411-8761-2909
MAYEKAWA (THAILAND) CO.,
LTD. 2/3 MOO 14,
9TH FLOOR BANGNA TOWER BLDG., TOWER A,
BANGNA-TRAD RD, K.M.6.5,
BANGKAEW BANGPLEE,
SAMUTPRAKARN 10540, THAILAND
TEL: (66) 2-751-9610
FAX: (66) 2-751-9565
MAYEKAWA (THAILAND) CO.,
LTD.
TRANG BRANCH
1/7 TRANG-PALIAN RD., MUANG,
TRANG 92000, THALAND TEL: (66) 75-224-784
FAX: (66) 75-224-351

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Description Location Telephone and
facsimile No.
MAYEKAWA VIETNAM ONE
MEMBER CO., LTD
(MAYEKAWA VIETNAM)
ROOM 305, 3FL, TUOI TRE TOWER,
60A HOANG VAN THU, WARD 9,
PHU NHUAN DIST., HO CHI MINH CITY,
VIETNAM
TEL: (84) 8-3997-5284
FAX: (84) 8-3997-5287
MYCOM KOREA CO., LTD.
HEAD OFFICE JUYEON BUILDING 2F, SEOGYE-DONG 209,
YONGSAN-KU, SEOUL, 140-710,
REP.OF KOREA
TEL: (82) 2-796-1766
FAX: (82) 2-798-7715
MYCOM KOREA CO., LTD.
CHANGWON FACTORY PALYONG DONG 24-20, UICHANG-KU,
CHANGWON, KYUNGSANGNAM-DO 641847,
REP.OF KOREA
TEL: (82) 55-294-8678
FAX: (82) 55-299-7678
MYCOM KOREA CO., LTD.
PUSAN BRANCH TONG YOUNG SU SAN 6F,
763-20 KAMCHEON-DONG, SAHA-KU,
PUSAN 604-806, REP.OF KOREA
TEL: (82) 51-242-3737
FAX: (82) 51-243-8542
MYCOM KOREA CO., LTD.
GWANGJU BRANCH 970-6 WOLCHUL-DONG PUK-KU GWANGJU
500-460, REP. OF KOREA TEL: (82) 62-973-8471
FAX: (82) 62-973-8475
LATIN AMERICA
MAYEKAWAARGENTINA S.A.
(BUENOS AIRES OFFICE) AV. VELEZ SARSFIELD 670/74 C1282
AFT-CAPITAL FEDERAL BUENOS AIRES,
REPUBLICAARGENTINA
TEL: (54) 11-4302-2791
FAX: (54) 11-4304-3015
MAYEKAWAARGENTINA S.A.
(PUERTO MADRYN OFFICE) OFICINA PTO. MADRYN LEOPOLDO
LUGONES 45 (U9129KDA)-PUERTO MADRYN
PCIA DE CHUBUT REPUBLICAARGENTINA
TEL: (54) 2965-475414
FAX: (54) 2965-475414
MYCOM PERU S.A.C. CALLE LUIS PASTEUR 1490,
LINCE, LIMA, PERU TEL: (51) 1-205-5400
FAX: (51) 1-222-1543
MAYEKAWA CHILE S.A.C.el.
(SANTIAGO OFFICE) CORDILLERA No.331, MODULO D14,
FLEX CENTER, PUERTO VESPUCIO,
QUILICURA, SANTIAGO, CHILE
TEL: (56) 2-739-0202
FAX: (56) 2-739-2700
MAYEKAWA CHILE S.A.C.el.
(CONCEPCION OFFICE) ANIBAL PINTO No.215, OFICINA403,
CONCEPCION, CHILE TEL: (56) 41-223547
FAX: (56) 41-212443
MAYEKAWA CHILE S.A.C.el.
(PUERTO MONTT OFFICE) BERNARDINO 1057 MODULO 6,
PARQUE INDUSTRIAL SAN ANDRES
PUERTO MONTT, CHILE
TEL: (56) 65-257570
FAX: (56) 65-288073
MAYEKAWA ECUADOR S.A. AV. JUAN TANCA MARENGO JOAQUIN
ORRANITA EDIFICIO
“PROFESSIONAL CENTER” PISO 2 OF. 207
GUAYAQUIL, ECUADOR
TEL: (593) 2-107117
FAX: (593) 2-107118
MAYEKAWA COLOMBIA S.A.S TRANSVERSAL 93 NO.53-48 INTERIOR 37,
PAQUE INDUSTRIAL EL DORADO, BOGOTA,
COLOMBIA
TEL: (57) 1-430-9980
FAX: (57) 1-437-0988
MAYEKAWA COLOMBIA S.A.S.
(MEDELLIN OFFICE) DIRECCION CR 43B No. 8 SUR 10 OFICINA 404
EDF. OVIEDO MEDELLIN, COLOMBIA TEL/FAX:
(57) 4-313-4343
MAYEKAWA DO BRASIL REF.
LTDA. RUA LICATEM 250, JARDIM FAZENDA
RINCAO POLO INDUSTRIAL DE ARUJA-SP,
CEP:07400-000, BRASIL
TEL: (55) 11-4654-8000
FAX: (55) 11-4654-8002
MAYEKAWA DO BRASIL LTDA.
(BAHIA BRANCH) RUA DR. JOSE PEROBA, 275 - SALA902
EDIFICIO METROPOLIS - BAIRRO STIEPE,
SALVADOR – BA,CEP:41770-235, BRASIL
TEL: (55) 71-3341-0737
FAX: —
MAYEKAWA DO BRASIL LTDA.
(CHAPECO BRANCH) AV. NEREU RAMOS, 75D, SALA 503A,
EDIFICIO CENTRO PROFISSIONAL
CEP:89801-023 C.P.:177 CHAPECO-SC, BRASIL
TEL: (55) 49-3324-0681
FAX: (55) 49-3322-4241
MAYEKAWA DO BRASIL LTDA.
(CUIABA BRANCH) AVENIDA ISSAC POVOAS, 586 –SALA 405
EDIFICIO WALL STREET - CENTRO
CUIABA-MT, CEP 78055-560, BRASIL
TEL: (55) 65-3023-7559
FAX: —
MAYEKAWA DO BRASIL LTDA.
(CURITIBA BRANCH) RUA XV DE NOVEMBRO, 2175 6 ANDAR SALA
30 SHOPPING CELLI CEP:83005-000
SAO JOSE DOS PINHAIS-PR, BRASIL
TEL: (55) 41-3383-1518
FAX: (55) 41-3383-1987
MAYEKAWA DO BRASIL LTDA.
(GOIANIA BRANCH) RUA C, 255 – QUADRA 588 – LOTE 4/8 SALA
104 – CENTRO EMPRESARIAL SEBBA
GOIANIA-GO, CEP 74280-010, BRASIL
TEL: (55) 62-3093-5062
FAX: —

2202B0JE-DA-J-N_2012.01.
Important Information
Screw Compressor J-series
ix
Description Location Telephone and
facsimile No.
MAYEKAWA DO BRASIL LTDA.
(OESTE PAULISTA BRANCH) AV. FRANCISCO DE CHAGAS OLIVEIRA,
344 JARDIM PINHEIRO SAO JOSE DO RIO
PRETO-SP, CEP 15091-330, BRASIL
TEL: (55) 17-3227-0235
FAX: (55) 17-3227-3120
MAYEKAWA DO BRASIL LTDA.
(RECIFE BRANCH) RUAAGENOR LOPES, 292 SALA 305
CEP:51021-110 BOAVIAGEM RECIFE-PE,
BRASIL
TEL: (55) 81-3342-7670
FAX: -
MAYEKAWA DO BRASIL LTDA.
(RIO GRANDE DO SUL BRANCH) RUAMUCK, 298 – SALA 601 EDIFICIO
SANTA HELENA CEP:92010-250 CANOAS-RS,
BRASIL
TEL: (55) 51-3429-1860
FAX: -
MAYEKAWA DO BRASIL LTDA.
(LINHARES BRANCH) AV. GOVERNADOR CARLOS
LINDENBERG,873/107 CENTRO CEP:29900-020
LINHARES-ES, BRASIL
MAYEKAWA DO BRASIL LTDA.
(MACAE) RUA PROFESSOR MARIETA PEIXOTO,
62 CENTRO - MACAE – RJ,
CEP 27910-250, BRASIL
TEL: (55) 22-2772-6069
FAX: (55) 22-2759-3112
MAYEKAWA DO BRASIL LTDA.
(RIO DE JANEIRO BRANCH) AV.LUIZ CARLOS PRESTES, 350-SALA
313-EDIFICIO BARRATRADE II,
BARRA DA TIJUCA, RIO DE JANEIRO-RJ
CEP:22775-055, BRASIL
TEL: (55) 21-2431-3600
FAX: (55) 21-2430-8882
MYCOM CENTROAMERICA S.A BODEGA #63, CONDOMINIO COMERCIAL
TIERRA DOS, EL CACIQUE DE RIO SEGUNDO,
ALAJUELA, COSTA RICA
TEL: (506) 2441-4464
FAX: (506) 2441-4465
MYCOM VENEZUELA
SALES & SERVICES,C.A.
(CARACAS OFFICE)
CALLE LOS MANGOS,
EDIFICIO SELEMAR, PISO 8,
SABANA GRANDE, CARACAS, VENEZUELA
TEL: (58) 212-216-6026
FAX: (58) 212-216-0608
MYCOM VENEZUELA
SALES & SERVICE, C.A.
(MARACAY OFFICE)
AV.INTERCOMUNAL TURMERO,
EDF.TECHOMAT METROPOLITANO, PISO 1,
OFICINA 3, MARACAY, EDO.ARAGUA,
VENEZUELA
TEL: (58) 243-269-4913
FAX: (58) 243-269-3952
MYCOM VENEZUELA SALES &
SERVICE, C.A. (BARCELONA
OFFICE)
Av. MUNICIPAL DE PTO. LA CRUZ, EDIF.
LOCAL NRO.57, PLANTA ALTA, MUNICIPIO
SOTILLO, PUERTO LA CRUZ, VENEZUELA
TEL: (58) 261-765-1059
MYCOM VENEZUELA
SALES & SERVICE, C.A.
(MARACAIBO OFFICE)
AV.17 SECTOR LOS HATICOS C.C. PARQUE
INDUSTRIALANGELINI, LOCAL #14,
PLANTAALTA, MARACAIBO, EDO. ZULIA,
VENEZUELA
TEL: (58) 261-764-8055
FAX: (58) 261-765-0853
MYCOM CHEMICAL PROCESS
CORP. DE VENEZUELA S.A. AV.17 LOS HATICOS PARQUE INDUSTRIAL
ANGELINI, LOCAL #14, PLANTAALTA,
MARACAIBO, EDO.ZULIA,VENEZUELA
TEL: (58) 261-765-1059
FAX: (58) 261-765-2176
MAYEKAWA DE MEXICO,
S.A. DE C.V.
(CUERNAVACA OFFICE)
AV.DE LOS 50MTS.NO.381,
CIVAC. JIUTEPEC MORELOS, C.P.62578,
MEXICO
TEL: (52) 77-73-19-0925
FAX: (52) 77-73-20-5762
MAYEKAWA DE MEXICO,
S.A. DE C.V.
(MEXICO CITY OFFICE)
AV.COYOACAN #945 COL .DEL VALLE DEL.
BENITO JUAREZ C.P.03100, MEXICO,
D.F. MEXICO
TEL: (52) 55-5062-0870
FAX: (52) 55-5062-0898
MAYEKAWA DE MEXICO,
S.A. DE C.V.
(GUADALAJARA OFFICE)
SANTA MARIA No.3086, COL. VALLARTA SAN
LUCAS GUADALAJARA, JALISCO, C.P.44690,
MEXICO
TEL: (52) 3336-15-5765
FAX: (52) 3336-15-1307
MAYEKAWA DE MEXICO,
S.A. DE C.V.
(MONTERREY OFFICE)
AV.CHAPULTEPEC NO.2233 OTE. FRACC,
BUENOS AIRES MONTERREY N.L. C.P.64800,
MEXICO
TEL: (52) 81-8347-3085
FAX: (52) 81-8347-5830
MAYEKAWA DE MEXICO, S.A. DE
C.V. (HERMOSILLO OFFICE) Calle Fray Toribio de Benavente #38 Col. LosArcos
CD. Hermosillo, Sonora, C.P.83250, MEXICO TEL: (52)662-216-2047
FAX: (52)662-216-2047
MAYEKAWA DE MEXICO,
S.A. DE C.V.
(IRAPUATO OFFICE)
CALLE AGUSTIN ZARAGOZA NO.219 LOCAL-2
COL.DEPORTIVA, C.P.36612, IRAPUATO, GTO.
MEXICO
TEL: (52) 462-624-9353
FAX: (52) 462-624-9264
MAYEKAWA DE MEXICO,
S.A. DE C.V.
(CULIACAN OFFICE)
AV. NICOLAS BRAVO 1572, LOCAL 1
COL.MORELOS CULIACAN, SINALOA,
C.P.80170, MEXICO
TEL: (52) 66-7715-4199
FAX: (52) 66-7715-4150

2202B0JE-DA-J-N_2012.01.
Revision Description
Screw Compressor J-series
x
Revision Description
Operation
manual name
170J-Series
Operation
Manual
Document
No. 2202B0JE-DA-J-N First edition
issue date 2009/10/01
Revision
No. Issuance
Date Contents of revisions (modified clause, page, and
details) Created/approved by:
17J0001 2010.03.15 Corrected editing error of Vi Position Sensor. Kobayashi
17J0002 2012.01.31 Addition of 220J/280J-series Kobayashi, Muta

2202B0JE-DA-J-N_2012.01.
Table of Contents
Screw Compressor J-series
xi
Table of Contents
1 Safety
1.1 Observation/Prevention ..............................................................................1-1
1.1.1 Observance (Do's)............................................................................................1-1
1.1.1.1 Do's on Operation........................................................................................ 1-1
1.1.1.2 Do's on Maintenance...................................................................................1-1
1.1.1.3 Do's on Lockout/Tagout after Shutting off the Power.................................. 1-1
1.1.1.4 Do's about Personal Protective Devices .....................................................1-2
1.1.1.5 Strict Do's about Handling of Hazardous and Toxic Substances ................1-2
1.1.1.6 Strict Do's about Handling Emergency Situation.........................................1-2
1.1.1.7 Strict Do's about Waste Oil, Fluid, and Materials ........................................ 1-2
1.1.1.8 Other Strict Do's........................................................................................... 1-2
1.1.2 Prohibition (Don'ts)...........................................................................................1-3
1.2 Warnings.......................................................................................................1-4
1.2.1 Types and Meanings of Warnings....................................................................1-4
1.2.2 Safety labels..................................................................................................... 1-4
1.3 Remaining Hazard........................................................................................1-7
1.4 Safety Devices..............................................................................................1-9
1.4.1 Emergency Stop Button.................................................................................... 1-9
1.4.2 Breakers of Motor Main Power and Control Power
(Use of Lockout/Tagout Devices).....................................................................1-9
1.4.3 Compressor Protection Devices.....................................................................1-10
1.5 Example of Material Safety Data Sheet (MSDS)......................................1-12
2 Structure and Specifications of the Compressor
2.1 Features of the J-Series Screw Compressor.............................................2-1
2.2 Compressor Specifications ........................................................................2-2
2.2.1 Specifications.................................................................................................... 2-2
2.2.2 Outer Dimensions.............................................................................................2-5
2.3 Operation Limits ........................................................................................2-13
2.4 Structure of the Compressor....................................................................2-14
2.4.1 Sectional View................................................................................................2-14
2.5 Mechanisms ...............................................................................................2-20
2.5.1 Basics of the Screw Compressor ...................................................................2-20
2.5.2 Suction Process..............................................................................................2-21
2.5.3 Compression Process ....................................................................................2-21
2.5.4 Discharge Process..........................................................................................2-21
2.6 Oil Flow.......................................................................................................2-22
2.7 Capacity Control Characteristics .............................................................2-23
2.8 Variable Vi Control.....................................................................................2-24
2.8.1 Vi (Internal Volume Ratio) ..............................................................................2-24
2.8.2 Reasons for Adjusting Vi According to Operating Conditions........................2-25
2.8.3 Details of Variable Vi Mechanism...................................................................2-25
2.8.3.1 Automatic Variable Vi Mode ......................................................................2-25

2202B0JE-DA-J-N_2012.01.
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xii
2.8.3.2 Fixed Vi Mode............................................................................................2-26
2.8.4 Vi Position Sensor ..........................................................................................2-26
2.9 Solenoid Valve ...........................................................................................2-27
3 Installation
3.1 Precautions for Installation.........................................................................3-1
3.2 Installation Work..........................................................................................3-2
3.2.1 Unpacking.........................................................................................................3-2
3.2.2 Storage.............................................................................................................3-2
3.2.3 Transfer ............................................................................................................3-2
3.2.4 Preparation for Installation................................................................................3-3
3.2.5 Installation......................................................................................................... 3-4
3.2.5.1 Installation....................................................................................................3-4
3.2.5.2 Piping...........................................................................................................3-5
3.2.5.3 Optional Accessories................................................................................... 3-5
3.2.6 Compressor Protection Functions (Safety Device) .......................................... 3-6
3.2.7 Pressure Test (Leak Test)................................................................................3-7
3.2.8 Refrigerant Oil Charge...................................................................................... 3-7
3.2.8.1 Initial Charge of Refrigerant Oil...................................................................3-7
3.2.8.2 Additional Charge of Refrigerant Oil Procedure.......................................... 3-8
3.2.9 Charging of Refrigerant....................................................................................3-8
3.2.10 Check after Installation.....................................................................................3-8
3.3 Documents Related to Installation.............................................................3-9
4 Compressor and Package Operation
4.1 Adjustment before Test Operation.............................................................4-1
4.1.1 Adjustment of Unloader Slide Valve and Variable Vi Valve.............................4-1
4.2 Refrigerant Oil (Lubricant) ..........................................................................4-2
4.2.1 Precautions for Selecting the Refrigerant Oil ................................................... 4-2
4.2.2 Recommended Refrigerant Oil.........................................................................4-2
4.2.3 Change of Refrigerant Oil Brand......................................................................4-4
4.2.4 Precautions for Handling Refrigerant Oil.......................................................... 4-4
4.2.4.1 Precautions for Handling Polyalkylene Glycol (PN46)................................4-4
4.2.4.2 Precautions for Handling Polyolester (POE) Oil..........................................4-5
4.3 Precautions for Operation...........................................................................4-6
4.3.1 Prevention of Liquid Return Operation.............................................................4-6
4.3.2 Purging of Non-condensable Gases.................................................................4-6
4.3.3 Action for Stopping the Compressor for Long Period of Time..........................4-7
5 Maintenance and Inspection
5.1 Precautions for Maintenance and Inspection............................................5-1
5.2 Maintenance List..........................................................................................5-2
5.2.1 Daily Management............................................................................................5-2
5.2.2 Compressor Overhaul ......................................................................................5-6
5.3 Management of Refrigerant Oil.................................................................5-16
5.3.1 Refrigerant Oil Management Standard...........................................................5-16

2202B0JE-DA-J-N_2012.01.
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Screw Compressor J-series
xiii
5.3.2 Replacement Interval for Refrigerant Oil........................................................5-17
5.4 Disassembly and Assembly of the Compressor.....................................5-18
5.4.1 Preparation for Disassembly ..........................................................................5-18
5.4.2 Common Work Items......................................................................................5-20
5.4.3 Vi Position Sensor ..........................................................................................5-22
5.4.3.1 Precautions for Removal...........................................................................5-23
5.4.3.2 Precautions for Installation........................................................................5-23
5.4.4 Seal Cover......................................................................................................5-24
5.4.4.1 Precautions for Removal...........................................................................5-26
5.4.4.2 Precautions for Installation........................................................................5-26
5.4.5 Bearing Cover.................................................................................................5-28
5.4.5.1 Precautions for Removal...........................................................................5-29
5.4.5.2 Precautions for Installation........................................................................5-30
5.4.6 Unloader Indicator/Capacity Control Solenoid Valve .....................................5-32
5.4.6.1 Precautions for Removal...........................................................................5-34
5.4.6.2 Precautions for Installation........................................................................5-34
5.4.7 Unloader Cover...............................................................................................5-35
5.4.7.1 Precautions for Removal...........................................................................5-37
5.4.7.2 Precautions for Installation........................................................................5-38
5.4.8 Unloader Cylinder........................................................................................... 5-40
5.4.8.1 Precautions for Removal...........................................................................5-41
5.4.8.2 Precautions for Installation........................................................................5-41
5.4.9 Vi Cylinder ......................................................................................................5-43
5.4.9.1 Precautions for Removal...........................................................................5-45
5.4.9.2 Precautions for Installation........................................................................5-45
5.4.10 Balance Piston Cover.....................................................................................5-46
5.4.10.1 Precautions for Removal...........................................................................5-46
5.4.10.2 Precautions for Installation........................................................................5-47
5.4.11 Suction Cover.................................................................................................5-48
5.4.11.1 Preparation for Suction Adapter Removal.................................................5-50
5.4.11.2 Precautions for Removal...........................................................................5-50
5.4.11.3 Precautions for Installation........................................................................5-50
5.4.12 Bearing Head..................................................................................................5-52
5.4.12.1 Precautions for Removal...........................................................................5-53
5.4.12.2 Precautions for Installation........................................................................5-54
5.4.13 Separation of Suction Cover and Main Rotor Casing.....................................5-56
5.4.13.1 Precautions for Removal...........................................................................5-57
5.4.13.2 Precautions for Installation........................................................................5-57
5.4.14 Suction Cover.................................................................................................5-58
5.4.14.1 Precautions for Removal...........................................................................5-58
5.4.14.2 Precautions for Installation........................................................................5-59
5.4.15 Rotor...............................................................................................................5-60
5.4.15.1 Precautions for Removal...........................................................................5-61
5.4.15.2 Precautions for Installation........................................................................5-62
5.4.16 Separation from Bearing Head.......................................................................5-64
5.4.16.1 Precautions for Removal...........................................................................5-64
5.4.16.2 Lifting of Bearing Head..............................................................................5-64
5.4.16.3 Lifting of Main Rotor Casing......................................................................5-65

2202B0JE-DA-J-N_2012.01.
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xiv
5.4.16.4 Precautions for Installation........................................................................5-65
5.4.17 Bearing Head..................................................................................................5-66
5.4.17.1 Precautions for Removal...........................................................................5-66
5.4.17.2 Precautions for Installation........................................................................5-67
5.4.18 Suction Adapter (except for 280J)..................................................................5-68
5.4.18.1 Precautions for Removal...........................................................................5-69
5.4.18.2 Precautions for Installation........................................................................5-70
5.4.19 Unloder Slide Valve Guide .............................................................................5-71
5.4.20 Adjustment of End Clearance.........................................................................5-72
5.4.21 Inspection for Runout Male Rotor Shaft .........................................................5-74
5.4.22 Inspection for Runout of Seal Cover Mount Face (Bearing Cover)................5-75
6 Troubleshooting
6.1 Troubleshooting...........................................................................................6-1
7 Related Documents
7.1 Development View and Configuration Table of the Parts........................7-1
7.2 List of Tightening Torques for Bolts and Nuts........................................7-20
7.3 List of Tools for Disassembly...................................................................7-23
Appendix 1 Tips for Design, Manufacturing, and Installation of
the Compressor Package
Appendix 1.1 Precautions for Design of
the Compressor Package........................................... Appendix 1-1
Appendix 1.2 Tips for Compressor Package Manufacturing.......... Appendix 1-6
Appendix 1.3 Tips for Compressor Package Installation ............... Appendix 1-7

2202B0JE-DA-J-N_2012.01.
1 Safety
Screw Compressor J-series 1.1 Observation/Prevention
1-1
1 Safety
1.1 Observation/Prevention
1.1.1 Observance (Do's)
1.1.1.1 Do's on Operation
Always use the specified controller (CP4) designed for this product.
This controller protects the compressor utilizing sensor output values.
Make sure that all necessary safety devices are installed and the control values for machine protection
are set correctly.
Regularly inspect the safety devices and the controller's protective functions. Ensure that they operate
properly.
If the safety devices and the controller's protective functions do not work properly or the machine
operates abnormally, stop operation immediately and report the incident to your supervisor. Do not
restart the machine until the supervisor determines the machine safety and provides proper instructions
for restart.
If the machine stops due to unknown reasons, immediately inform your supervisor. Do not restart the
machine until the supervisor determines the machine safety and provides the proper instructions for
restart.
Some types of refrigerants generate bad smell or toxic gases and cause oxygen deficiency. Make sure to
ventilate the working area.
Some refrigerants and refrigerant oils may be corrosive, decomposable, or toxic. Make sure to obtain
the Material Safety Data Sheets (MSDS) of the refrigerants and refrigerant oils and follow their
instructions.
When stopping the compressor for a long time, turn "OFF" the main motor, heater, and control power.
Close the suction and discharge side shut-off valves.
1.1.1.2 Do's on Maintenance
When performing work with at least two or more persons, thoroughly confirm the work procedure and
clearly understand each others work before commencement.
Always turn OFF and lockout /tagout the main motor, control and other devices before troubleshooting,
setup, cleaning, maintenance, or inspection of the compressor. Also, make sure that those powers are
NOT turned on accidentally during work.
Always confirm that the pressure inside the package (refrigerating/cold storage/ air conditioning) is
atmospheric before troubleshooting, setup, cleaning, maintenance or inspection of the compressor.
Before troubleshooting, setup, cleaning, servicing or inspection of the compressor, apply lockout/tagout
or other equivalent measures to the liquid supply stop valves and valves in the upstream and
downstream of any opening so that the valves do not open accidentally during the work.
Some types of refrigerants generate bad smell or toxic gases and cause oxygen deficiency. Make sure to
ventilate the air during work.
Some refrigerants and refrigerant oils may be corrosive, decomposable, or toxic. Make sure to obtain
the Material Safety Data Sheets (MSDS) of the refrigerants and refrigerant oils and follow their
instructions.
After working on the machine, always store the tools used at the specified places and make sure that no
tools are left in or around the machine.
1.1.1.3 Do's on Lockout/Tagout after Shutting off the Power
Prepare lockout/tagout devices for the main breakers of the main motor and control power.
By applying lockout/tagout after shutting off the power, you can prevent any other personnel from
activating the machine (power) inadvertently and protect safety of the personnel working inside the
power supply equipment and the package.

2202B0JE-DA-J-N_2012.01.
1 Safety
Screw Compressor J-series 1.1 Observation/Prevention
1-2
If there are any possibilities of danger during work (especially during cleaning, maintenance, inspection,
or troubleshooting), turn "OFF" the main motor and control power, and perform lockout/tagout.
Before entering the package for troubleshooting, setup, cleaning, or maintenance/inspection, always
apply lockout/tagout to the main motor and control power personally.
Shut off the power and perform lockout/tagout before entering the package. Clearly notify the workers
of the necessity of lockout/tagout.
It is assumed that workers do not perform lockout/tagout of the main motor and control power
before starting work because it is troublesome, and only turn "OFF" the main motor and control
power.
It is assumed that workers only turn off main motor and control power and do not lockout/tagout
the main motor and control power, because they think it is not important.
After checking that all the work is finished, the worker who applied lockout/tagout must release them.
1.1.1.4 Do's about Personal Protective Devices
Prepare and use protective devices that comply with the area’s safety standards.
Check the function of each protective device before use.
Wear work clothing, and tighten wristbands.
Do not wear any neckties or jewelry that can get entangled in the moving or rotating parts. A helmet is
recommended to protect your head and hair.
Do not have anything in your pocket to prevent objects from falling into the machine.
1.1.1.5 Strict Do's about Handling of Hazardous and Toxic Substances
Obtain Material Safety Data Sheets (MSDS) from manufacturers of hazardous and toxic substances.
Check the MSDS and follow the handling instructions recommended by the manufacturers to handle
and store those substances.
An example of Material Safety Data Sheet (MSDS) is provided as a reference at the end of this
chapter.
1.1.1.6 Strict Do's about Handling Emergency Situation
Develop an emergency action procedure in accordance with the legal regulations and post it at a safe
place.
1.1.1.7 Strict Do's about Waste Oil, Fluid, and Materials
Disposal of refrigerant and waste oil from the compressor are subject to a number of regulations for
environmental protection purposes. Follow the local, state or federal acts and regulations as well as
your company's rules, when disposing of such waste oil, fluid and materials.
1.1.1.8 Other Strict Do's
Keep the floor around the refrigerating, cold storage, and air conditioning packages clean and provide a
safety aisle.
Use only the safety aisle to move around the equipment. Keep the safety aisle free from any tools and
cleaning fluid.
If water or oil is spilled on the compressor or the floor, immediately wipe it off to prevent workers from
injury caused by slipping.

2202B0JE-DA-J-N_2012.01.
1 Safety
Screw Compressor J-series 1.1 Observation/Prevention
1-3
1.1.2 Prohibition (Don'ts)
Do not remove or relocate any safety device, including electrical interfaces.
Do not disable any safety device by short-circuiting or bypassing without any permission.
Do not leave the compressor unsafe and unattended, by removing the safety cover or some other safety
measures.
Do not touch, clean, or lubricate any part of the compressor especially moving parts when the
compressor is operating.
Do not touch relays or electric systems such as terminal block with bare hands when turning on the
power.

2202B0JE-DA-J-N_2012.01.
1 Safety
Screw Compressor J-series 1.2 Warnings
1-4
1.2 Warnings
To alert workers about possible dangers, the following two measures are always provided with the
compressor.
Warnings described in this manual
Safety labels affixed on the compressor
1.2.1 Types and Meanings of Warnings
This manual includes the following four types of warnings to be used for hazards during operation or
maintenance of the compressor.
Neglecting such warnings may cause accidents, resulting in personal injury or even death. Also, the
compressor or its auxiliary equipment may be heavily damaged. Therefore, be sure to always observe the
instructions of the warnings.
Indicates an imminently hazardous situation which, if not avoided, will result in serious
injury or death.
Indicates a potential hazardous situation which, if not avoided, could result in serious injury
or death.
Indicates a potential hazardous situation which, if not avoided, may result in minor or
moderate injury.
Indicates a potentially hazardous situation which, if not avoided, may result in property
damage.
Emphasizes important items or profitable information.
1.2.2 Safety labels
The following shows the types of safety labels and their positions affixed on the compressor. Always follow
the warnings instructed on the safety label affixed on the compressor.
Be sure to follow the instructions of the safety labels. Otherwise, danger
resulting in personal injury, death, or property damage may arise.
Do not smear, cover, or peel off the safety labels.
If the safety labels are damaged or missing, purchase and affix new labels to their
proper positions according to this manual.
Inform our service center of the product name and safety label number when placing a purchase
order for safety labels.
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