LinMot P01-48-HP-SSCP User manual

NTI AG / LinMot Dok-Nr. 0185-0145-E_1V0_IG_Linear_Motors_P01-48-HP-SSCP
Installation Guide
Linear Motors
ENG
P01-48-HP-SSCP

Installation Guide Linear Motors ENG
Page 2 / 26 P01-48-HP-SSCP NTI AG / LinMot
Content
1General information ................................................................................................................................. 4
1.1 Introduction........................................................................................................................................ 4
1.2 Explanation of symbols...................................................................................................................... 4
1.3 Qualified personnel............................................................................................................................ 4
1.4 Liability............................................................................................................................................... 4
1.5 Copyright............................................................................................................................................ 4
2Safety instructions ................................................................................................................................... 5
3Installation Instructions........................................................................................................................... 7
3.1 Operating Conditions......................................................................................................................... 7
3.2 Assembly of the Linear Motor............................................................................................................ 7
3.3 Mounting the Stator ........................................................................................................................... 8
3.4 Mounting the Payload to the Slider.................................................................................................... 8
3.5 "Moving Slider" Installation .............................................................................................................. 10
3.6 "Moving Stator" Installation.............................................................................................................. 10
3.6.1 Assembling Instruction................................................................................................................. 11
3.7 Minimum Distance from Slider......................................................................................................... 13
3.7.1 Minimum Distance from Slider to Slider ...................................................................................... 13
3.7.2 Minimum Distance from Slider to metallic Parts.......................................................................... 13
4Electrical Connection............................................................................................................................. 14
4.1 Motor Cable ..................................................................................................................................... 14
4.1.1 Technical Data............................................................................................................................. 14
4.2 Connectors....................................................................................................................................... 15
4.2.1 Pin Assignment Linear Motor....................................................................................................... 15
5Accessories ............................................................................................................................................ 16
5.1 Motor Cables ................................................................................................................................... 16
5.2 Bearing Kit ....................................................................................................................................... 18
5.2.1 Mounting...................................................................................................................................... 18
5.3 Slider Mounting Kits......................................................................................................................... 18
5.3.1 Fixed Bearing............................................................................................................................... 18
5.3.2 Floating Bearing........................................................................................................................... 19
6Maintenance and Test Instructions ...................................................................................................... 20
6.1 Stator Checking ............................................................................................................................... 20
6.2 Maintenance of Linear Motors......................................................................................................... 20
6.2.1 Maintenance Schedule ................................................................................................................ 20
6.2.2 Cleaning....................................................................................................................................... 20
6.2.3 Cleaning Agents / Lubricants....................................................................................................... 21
7Storage, Transport, Installation Altitude.............................................................................................. 21
8Dimensions ............................................................................................................................................. 22
8.1 Stator ............................................................................................................................................... 22
8.1.1 PS01-48x150G-HP-B02-SSCP-C................................................................................................ 22
8.1.2 PS01-48x240F-HP-B02-SSCP-C................................................................................................ 22
8.2 Slider................................................................................................................................................ 23

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8.2.1 Slider HP / HCR........................................................................................................................... 23
9Declaration of Conformity and CE-marking ........................................................................................ 24
10 CB Test Certificate............................................................................................................................. 25

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1 General information
1.1 Introduction
This manual includes instructions for the assembly, installation, maintenance, transport, and storage of linear
motors. The document is intended for electricians, mechanics, service technicians, and warehouse staff.
Be sure to observe the general safety instructions as well as those in each chapter at all times.
Keep this manual accessible to the assigned staff.
1.2 Explanation of symbols
Triangular warning symbols warn against a danger.
Round command symbols tell what to do.
1.3 Qualified personnel
All work such as transport, installation, commissioning and service is only allowed to be carried out by
qualified personnel. Qualified personnel in the sense of the safety instructions in this documentation are
persons who are familiar with the transport, installation, assembly, commissioning and operation of the
product and who have the appropriate qualifications.
This manual must be read carefully before transport, installation, commissioning, service and all safety-
related information must be adhered to.
1.4 Liability
NTI AG (as manufacturer of LinMot linear motors and MagSpring products) excludes all liability for damages
and expenses caused by incorrect use of the products. This also applies to false applications, which are
caused by NTI AG's own data and notes, for example in the course of sales, support or application activities.
It is the sole responsibility of the user to check the information and information provided by NTI AG regarding
their safety-relevant correctness. In addition, the entire responsibility for safety-related product functionality
lies exclusively with the user.Product warranties are void if products are used with stators, sliders, servo
drives or cables not manufactured by NTI AG unless such use was specifically approved by NTI AG.
NTI AG’s warranty is limited to repair or replacement as stated in our standard warranty policy as described
in our "terms and conditions" previously supplied to the purchaser of our equipment (please request copy of
same if not otherwise available). Further reference is made to our general terms and conditions.
1.5 Copyright
This work is protected by copyright.
Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or
mechanical, including photocopying, recording, microfilm, storing in an information retrieval system, not even
for training purposes, or translating, in whole or in part, without the prior written consent of NTI AG.
LinMot® is a registered trademark of NTI AG.

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2 Safety instructions
Contusions
Sliders contain neodynium magnets and have a strong attractive force.
Careless handling could cause fingers or skin to become pinched between two sliders.
This may lead to contusions, bruises, and bone fractures.
When handling sliders, wear thick protective gloves and keep a minimum distance between
sliders. Refer to the "Minimum distance from slider" section for minimum distance.
To reduce the risk of injury, never more than one slider should be held or transported by the
same person without packaging.
Pacemaker / Implanted heart defibrillator
Sliders could affect the functioning of pacemakers and implanted heart defibrillators. For the
duration of a strong approach to a magnetic field, these devices switch into test mode and
will not function properly.
•If you wear one of those devices keep the following minimum distances between the
pacemaker / defibrillator and slider:
- Min. 250 mm (10ʺ) for slider Ø 27 mm and 28 mm (PL01-27 / 28 / PL10-28)
- Min. 150 mm (6ʺ) for slider Ø 19 mm and 20 mm (PL01-19 / 20)
- Min. 100 mm (4ʺ) for slider Ø 12 mm (PL01-12)
•Inform others who wear these devices to comply with these minimum distances!
Caution - Risk of Electric Shock !
Before working, make sure that there are no high voltages.
Fast-moving machine parts
The sliders of LinMot linear motors are fast-moving machine parts. All necessary
precautions must be taken to prevent persons approaching the moving elements during
operation (provide covers, guards, etc.).
Automatic restart
The motors can start automatically under certain cricumstances!
If necessary, a corresponding warning symbol must be provided and protection against
entering the hazardous area or a suitable safe electronic disconnection must be provided!
Risk of injury due to a defect or fault
For areas where a defect or fault can result in substantial property damage or even serious
personal injury, additional external precautions must be taken or devices must be installed
to ensure safe operation even if a defect or fault occurs (eg. suitable safe electronic
disconnection, mechanical interlocks, barriers, etc.).
Magnetic field
Magnets integrated in the sliders produce a strong magnetic field. They could damage TVs,
laptops, computer hard drives, credit and ATM cards, data storage media, mechanical
watches, hearing aids, and speakers.
•Keep magnets away from devices and objects that could be damaged by strong
magnetic fields.
•For the above mentioned objects, keep a minimum distance as described in the
"Pacemaker / implanted defibrillator" section.
•For non-anti-magnetic watches, keep the double minimum distance.

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Combustibility
When machining magnets, the drilling dust could easily ignite.
Machining the sliders and the magnets they contain is not permitted.
Burn hazard
The sliders of LinMot motors can reach temperatures of 80 °C, which may cause burns
upon contact.
Grounding
All metal parts that are exposed to contact during any user operation or servicing and likely
to become energized shall be reliably connected to the means for grounding.
Mechanical handling
Neodymium magnets are brittle and heat-sensitive.
Machining the sliders and the magnets they contain is not permitted.
•Colliding magnets could crack. Sharp splinters could be catapulted for several meters
and cause eye injury.
•By machining the sliders, heat would result which demagnetises the magnets.
Slider
Linear motor sliders consist of a high-precision, thin-walled stainless steel tube in which the
neodymium magnets are housed. The LinMot sliders should be handled with care.
Avoid contact with other sliders or iron parts as this can damage the magnets and the slider
surface. Do not grip the sliders with pliers, as this can also damage the surface. Do not use
sliders which are already damaged on the surface (scratches, deformation, etc.). This can
cause further damage to the stator.
Effects on people
According to the current level of knowledge, magnetic fields of permanent magnets do not
have a measurable positive or negative effect on people. It is unlikely that permanent
magnets constitute a health risk, but it cannot be ruled out entirely.
•For your own safety, avoid constant contact with magnets.
•Store large magnets at least one meter away from your body.
Temperature resistance
Keep slider away from unshielded flame or heat.
Temperature above 120°C will cause demagnetization.

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3 Installation Instructions
3.1 Operating Conditions
Maximum ambient temperature limits:
•0 °C1)…80 °C
Internal temperature sensor error occurs at:
•120 °C
1) Lower temperatures on request.
3.2 Assembly of the Linear Motor
Please attend to the safety instructions in chapter 2 during the assembling!
Clean the slider with a paper towel.
Lubricate the slider.
Sliders with a length of more than 500 mm are
lubricated with a grease quantity of 4 g (approx.
½ hazelnut) per meter. Shorter sliders are
inserted without lubrication.
The grease can be applied by hand or with a
soft paper towel.
Always observe the specified grease
quantity. Over lubrication leads to a
gumming of the grease, which
appears particularly at higher
operating temperatures!
Insert the slider in the defined direction (see
next assembly step).
Large magnetic attraction forces
(Observe warning notice from page 5)!
If necessary, cover obvious iron constructions
with non-magnetic material (e.g. wood).

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Checking the installed direction of slider
After the installation, the front end of the slider
is located at the opposite side of the stator from
the cable connector or cable exit.
3.3 Mounting the Stator
The motor is aligned flat and screwed to the base using the threaded holes on the underside of the motor.
The positions of the threaded holes are shown in section 8 «Dimensions».
Max. tightening torque must be observed.
Thread
Max. torque for screw
M6
6 Nm
3.4 Mounting the Payload to the Slider
The load is mounted as a fixed bearing using spherical washers and conical seats (see the section «Slider
mounting kits»).
To avoid shear force on slider and wear on stator, the payload has to be beared by a linear
guide.

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When attaching the load, the wrench for tightening the load must be used only on the load-
facing side of the slider. Avoid torsional stress on slider (note the following figures).
Incorrect Mounting
Torsional stress on slider!
Correct Mounting
Slider
Thread
Max. torque for screw (Stainless steel A4)
28 mm
M10
32 Nm

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3.5 "Moving Slider" Installation
In a "moving slider" installation, the stator is fixed and the slider is the moving part.
The load, borne by a linear guide, is attached directly to the end of the slider. In order to compensate for
misalignment, spherical axial bearings consisting of spherical washers and conical seats (see the section
Slider mounting kits) are used to connect to the load. The mounting kit of slider and an oversized hole for the
screw make it possible to adjust a radial and angle offset.
Mounted payload with radial and angle offset.
3.6 "Moving Stator" Installation
In "moving stator" applications, the slider is fixed and the stator is the moving part.
The load is attached to the stator, which is mounted on a linear guide. In order to avoid an overconstrained
bearing mount and compensate for alignment errors, the slider may be mounted on one end in a fixed
bearing with a spherical axial bearing. On the opposite end, the slider is mounted in a floating bearing.
Mounting kits are available for mounting the slider (see the section Slider mounting kits).
Stator
Slider front end
Spherical washer +
conical seat
Slider back end
Linear bearing
Linear guide
Floating
bearing
Stator
Slider
Spherical washer +
conical seat
Linear bearing
Linear guide
Slider front end

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3.6.1 Assembling Instruction
Please attend to the safety instructions in chapter 2 during the assembling!
If moving stator application is used, the minimum bending radius of the motor cable should
be adhered to. See chapter “Motor cable”, section Technical data.
Mount stator to its support bearing.
Placing a spacer.
Put a spacer (wood, plastic, aluminium
with thickness 20 mm) between slider
and linear guide. The spacer prevents
injuries to the hands and damage to
the slider surface!
Insert slider into stator.

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Installing the slider using the fixed bearing
The fixed bearing is screwed to the front
end of the slider.
Do not tighten the screw yet!
Mount floating bearing
Do not tighten the screw!
The slider is allowed to extend into the
floating bearing no more than 20 mm!
Move stator (back end) to the fixed end of
slider, center slider in stator and tighten the
screw.
Move stator (front side) to the floating
bearing and tighten screws.
After the installation of the slider a safety label must be placed close to the slider.

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3.7 Minimum Distance from Slider
3.7.1 Minimum Distance from Slider to Slider
The sliders are made of neodymium magnets and have a strong magnetic attraction.
It must be kept a minimum distance between the sliders. This minimized the risk of bruising and secondly,
the sliders do not influence each other through their magnetic fields.
Type of slider
PL01
PL01-20 / PL01-19
PL01-28 / PL01-27
PL10-28
PL01-12
30 mm (1.18 in)
PL01-20 / PL01-19
50 mm (1.97 in)
PL01-28 / PL01-27
80 mm (3.15 in)
PL10-28
70 mm (2.76 in)
The data are measured from slider center to slider center.
3.7.2 Minimum Distance from Slider to metallic Parts
When installing linear motors in modules with metal parts near the slider, undesired forces can arise due to
magnetic attraction or eddy currents. These generally manifest as erratic and jerky positioning, or reduced
dynamics of the linear motor. In order to avoid this, minimum distances between the slider and any metal
parts are to be observed whenever metal materials are used nearby.
Linear
Motor
Minimum distance from slider surface
to ferromagnetic parts (iron, steel,
etc.)
Minimum distance from slider surface to
non-ferromagnetic metallic parts
(aluminum, bronze, stainless steel, etc.)
P01-48x…
20 mm
10 mm

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4 Electrical Connection
4.1 Motor Cable
Do not connect or disconnect motor when there is power on the servo drive.
Use only double-shielded original LinMot cable. Cables from other sources must be
checked precisely before commissioning.
Incorrect connections can destroy the drive and stator.
The stator is connected to protective earth via the motor cable. The screw connections of
C connector must be tightened up to the stop.
Three types of cables are available for linear motors. The standard motor cable is intended
for stationary installation. The High-Flex cable (suitable for trailing chains) and the robot
cable are used for moving cable applications.
4.1.1 Technical Data
Standard cable
High-Flex cable
Robot cable
Cable name
K15-04/05
KS10-04/05
KR10-04/05
Minimum bending
radius for fixed
installation
50 mm
(2 in)
50 mm
(2 in)
50 mm
(2 in)
Minimum bending
radius when moving
Not suitable for
applications with
moving motor cable
100 mm
(4 in)
No torsion
100 mm
(4 in)
Max. torsion:
±270° pro 0.5 m
Approval
UL / CSA 300V
UL / CSA 300V
UL / CSA 300V
Material wire insulation
TPE-U
TPE-E
TPE-E
Material cable sheath
PUR
PUR
PUR
Oil resistance
very good
acc. DIN VDE 0282
Part 10 + HD 22.10
very good
acc. DIN VDE 0282
Part 10 + HD 22.10
very good
acc. DIN VDE 0282
Part 10 + HD 22.10
Chemical resistance (to
acids, alkalis, solvents,
hydraulic fluid)
good
good
good

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4.2 Connectors
For the purpose of complete encapsulation, the C-motor connector is welded onto the housing of the stator.
The connector is horizontally aligned and designed to be tightened.
All cable connectors with protection class IP 69k are suitable for this motor connector.
Motor connector and cable connector are screwed together tightly. The dimensions and tightening torque of
the cable connector are shown in the following illustration.
C-Connector
Material: Stainless steel (1.4404)
Max. torque: 0.6 Nm
Ordering information
Item
Description
Item-No.
MC01-C/f-IP69K-SSC
Motor connector C/f, IP69k, SSC
0150-3306
4.2.1 Pin Assignment Linear Motor
Do not connect or disconnect motor when there is power on the servo drive.
Use only double-shielded original LinMot cable. Cables from other sources must be
checked precisely before commissioning.
Incorrect connections can destroy the drive and stator.
Connector Type
C-Connector
Pin
Phase1+
A
Phase1-
B
Phase2+
C
Phase2-
D
+5V
E
GROUND*
F
Sensor Sin
G
Sensor Cos
H
Temp sensor
L
SHIELD** of stator and stator cable
Case
Connector on the stator
Extension cables are double shielded. The two shields of the extension cables must not be
connected together: the inner shield of the extension cables is used as GROUND and must
be connected to SIGNAL-GROUND*; only the outer shield must be connected to SHIELD**
of the connector.
F
B
A
LHE
D
G
C

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5 Accessories
5.1 Motor Cables
Item
Description
Item-No.
K15-W/C-SSC
Motor Cable W/C-SSC, Custom length
0150-3539
K15-Y-Fe/C-SSC-
Motor Cable Y-Fe/C-SSC, Custom length
0150-3630
Item
Description
Item-No.
KS10-W/C-SSC-2
Trailing Chain Cable W/C-SSC, 2 m
0150-2675
KS10-W/C-SSC-4
Trailing Chain Cable W/C-SSC, 4 m
0150-2676
KS10-W/C-SSC-6
Trailing Chain Cable W/C-SSC, 6 m
0150-2677
KS10-W/C-SSC-8
Trailing Chain Cable W/C-SSC, 8 m
0150-2678
KS10-W/C-SSC-
Trailing Chain Cable W/C-SSC, Custom length
0150-3358
KS10-Y/C-SSC-2
Trailing Chain Cable Y/C-SSC, 2 m
0150-2679

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KS10-Y/C-SSC-4
Trailing Chain Cable Y/C-SSC, 4 m
0150-2680
KS10-Y/C-SSC-6
Trailing Chain Cable Y/C-SSC, 6 m
0150-2681
KS10-Y/C-SSC-8
Trailing Chain Cable Y/C-SSC, 8 m
0150-2682
KS10-Y-Fe/C-SSC-
Trailing Chain Cable Y/C-SSC, Custom length
0150-3574
Item
Description
Item-No.
KR10-W/C-SSC-
Robot Cable KR05-W/C-SSC-, Custom length
0150-3536
Item
Description
Item-No.
MC01-W/m
Motor Connector W/m
0150-3140
MC01-Y-Fe/m
Motor Connector Y-Fe/m
0150-3289
MC01-C/f-IP69K-SSC
Motor Connector C/f, IP69K, SSC
0150-3306
K15-04/05
Motor Cable per m
0150-1978
KS10-04/05
Trailing Chain Cable per m
0150-1977
KR10-04/05
Robot Cable per m
0150-1830

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5.2 Bearing Kit
For fast, uncomplicated maintenance, the linear motors P01-48-HP-SSCP are equipped with replaceable
slider bearings. The integrated sliding bearings are easy to replace in a few manual steps. These plastic
bearings are specially designed for food processing and allow easy wash-down of the stator and slider.
The available bearing set always consists of 2 wiper rings and the front and rear bearing sleeve.
Item
Description
Item-No.
PBS01-48-B02-SSCP
Spare-Bearing Set for PS01-48x...-B02-SSCP
0150-4715
5.2.1 Mounting
•First remove the old wiper rings and the bearing sleeves.
•The wiper rings can easily be pulled out with pliers. To do this, the bearing sleeves can first be pushed
up with a screwdriver and then pulled out with pliers.
•Finally, the new bearing sleeves and the wiper rings can be inserted.
Note that the bearing sleeves are damaged when removed and cannot be reused.
5.3 Slider Mounting Kits
5.3.1 Fixed Bearing
Slider mounting kit consists of a spring washer, a pair of spherical
washers, and a pair of conical seats. It allows the slider to be fixed
in the direction of motion. It also helps to compensate for radial and
angle offset.
Material
Spherical washer / conical seat: Stainless steel 1.4301

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Item
Item No.
Slider
Thread
d1
d2
d3
h
PLF01-28-SS
(Stainless steel)
0150-3297
27mm
28mm
M10
10.5mm
(0.41in)
12mm
(0.47in)
21mm
(0.83in)
6.5mm
(0.26in)
5.3.2 Floating Bearing
Floating bearing assembly that permits radial adjustment of slider
position and permits a small amount of radial and axial movement.
Material
Housing: Stainless steel 1.4305
Bearing: Nitrile butadiene rubber
Spring steel DIN17223
Item
Item No.
Slider
Thread
d1
d2
d3
D4
L
PLL01-28
0150-3094
28mm
M5
28mm
(1.10in)
32mm
(1.26in)
40mm
(1.57in)
48mm
(1.89in)
20mm
(0.79in)

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6 Maintenance and Test Instructions
6.1 Stator Checking
The following tables show the resistive value between the different connector pins for each stator type. If the
value is not within a range of +/- 10% the stator may be damaged (temperature of the stator for all
measurements: 20°C).
PS01-48x150G-HP-B02-SSCP-C (0150-4226)
Phase1+ / Phase1-
Red / Pink
Pin A / Pin B
0.8 
Phase2+ / Phase2-
Blue / Gray
Pin C / Pin D
0.8 
5V / GND
White / Brown
Pin E / Pin F
155 
Sensor Sine / GND
Yellow / Brown
Pin G / Pin F
33 k
Sensor Cosine / GND
Green / Brown
Pin H / Pin F
33 k
Temp. Sensor / GND
Black / Brown
Pin L / Pin F
10 k
Phase / GND
-
Pin A, B, C, D / Pin F
>20 M
All Pin / Shield
-
Pin A-L / Housing
>20 M
PS01-48x240F-HP-B02-SSCP-C (0150-3945)
Phase1+ / Phase1-
Red / Pink
Pin A / Pin B
1.0 
Phase2+ / Phase2-
Blue / Gray
Pin C / Pin D
1.0 
5V / GND
White / Brown
Pin E / Pin F
155 
Sensor Sine / GND
Yellow / Brown
Pin G / Pin F
33 k
Sensor Cosine / GND
Green / Brown
Pin H / Pin F
33 k
Temp. Sensor / GND
Black / Brown
Pin L / Pin F
10 k
Phase / GND
-
Pin A, B, C, D / Pin F
>20 M
All Pin / Shield
-
Pin A-L / Housing
>20 M
6.2 Maintenance of Linear Motors
The person responsible for the operation of the motors must ensure that the specified maintenance work is
carried out. The following maintenance schedule is designed for the operating conditions in the food industry
with contact of liquid media. The inspection cycle is 2.5 million movement cycles or 1500 friction-kilometer.
6.2.1 Maintenance Schedule
When
What
Task
Every 2.5
million
movement
cycles or
1500 friction-
kilometer
Slider bearing
Wiper
Check and, if necessary, replace the bearing sleeves and
wiper rings (see section 5.2 «Bearing kit»).
Slider
Check that the slider surface is clean and not scratched.
Scratched sliders must be replaced, otherwise
Clean the slider. See the following section.
Electrical connection
Tighten the electrical connection between cable and stator.
Tightening torque: 0.6 Nm (C-Connector)
Ease of movement
If friction is felt during movement, the motor must be stopped
immediately.
Check the alignment of the load bearing and slider.
6.2.2 Cleaning
•Pull the sliders carefully out of the stator.
Attention!: Strong magnetic attraction forces (note safety instruction “contusions”
on page 5.)! Use non-magnetic material (e.g. wood) to cover close-by iron constructions.
•Clean the slider and bearings with a soft disposable paper, using for example acetone or benzene
cleaner. Common cleaning agents used in the food industry may also be used. However, these should
not leave any residues.