Napoleon HD81 User manual

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INSTALLATION AND
OPERATION INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada • [phone] • fax[phone]
www.napoleonfireplaces.com • [email protected]
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
● Do not try to light any appliance.
● Do not touch any electrical switch; do not use
any phone in your building.
● Immediately call your gas supplier from a
neighbour’s phone. Follow the gas supplier’s
instructions.
● If you cannot reach your gas supplier, call the
fire department.
- Installation and service must be performed by a
qualified installer, service agency or the supplier.
SAFETY INFORMATION
Certified for Canada and United States using ANSI/CSA Methods.
If the information in these instructions are not
followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
!
WARNING
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
B81NL
NATURAL GAS
B81PL
PROPANE
HD81
LOG BURNER
ASSEMBLY
APPLY BURNER IDENTIFICATION LABEL FROM CARTON
IDENTIFICATION
No. MODEL NO.
$10.00

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2.1.1 Once either door is removed (see
Installation Instructions), remove the
valve access panel and the 4 retaining
brackets located at the top of the
rebox.
2.2.1 Attach the burner assembly to the rebox
base with the screws supplied, making sure
the pilot assembly is closest to the valve
access opening.
FIGURE 2.1.1
FIGURE 2.2.1
2.1 Access pAnel
2.2 Burner AssemBly
This burner and log assembly are approved for use in the HD81 gas replace only. They are not approved for
use as a stand alone appliance or in conjunction with any other appliance.
NOTE: Changes, other than editorial, are denoted by a line in the margin.
TABle OF cOnTenTs
2.0 InsTAllATIOn
1.0 GENERAL INFORMATION 2
2.0 INSTALLATION 2
2.1 ACCESS PANEL 2
2.2 BURNER ASSEMBLY 2
2.3 BULKHEADS 3
2.4 NIGHT LIGHT™ INSTALLATION 4
2.5 HEARTH PANEL INSTALLATION 4
2.6 LOG PLACEMENT 5
2.7 CHARCOAL LUMPS 6
2.8 CHARCOAL EMBERS 6
2.9 VERMICULITE 6
2.10 GLOWING EMBERS 6
3.0 ADJUSTMENT 7
3.1 FLAME CHARACTERISTICS 7
3.2 VENTURI ADJUSTMENT 7
4.0 REPLACEMENTS 8
5.0 NOTES 10
NOTES 11
NOTES 12
Retaining
Brackets
Access
Panel
Burner
Assembly
Valve
Access
Opening
Pilot
Assembly
1.0 generAl InFOrmATIOn

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NOTE: Bulkhead covers need to be removed.
2.3.1 Connect the gas ex lines and the pilot line to
the gas bulkheads located under the valve
access opening. Be sure to match up the gas
manifold marked with a green dot with the
center bulkhead, also marked with a green
dot. Care must be taken to ensure the pilot
line isn’t damaged and ensuring gas tight
connections are made.
2.3.2 Connect the pilot electrode leads to the
bulkhead matching the 1/4” ag with the 1/4”
bulkhead spade and the 3/16” ag with the
3/16” spade.
Gas
Bulkheads
Green
Dots
Pilot
Bulkhead
Pilot
Electrode
Leads
FIGURE 2.3.1
FIGURE 2.3.2
Pilot
Electrode
2.3 BulkheAds
See Thru
Window
2.3.3 Ensure the 2 venturi tubes are over the
orices before lighting.
2.3.4 Check for gas leaks by brushing on a soap
and water solution. Do not use open ame.
2.3.5 After leak test has been performed re-install
access panel with gasket. Orice
Venturi
Tube
FIGURE 2.3.3

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2.5 heArTh pAnel InsTAllATIOn
2.4 nIghT lIghT™ InsTAllATIOn
GASKET
LENS
FRAME
COLOURED SIDE UP
Your HD81 comes equipped with 2 “Night Lights™”. The lights
have been pre-wired and are controlled from the remote control.
Included with the burner assembly are the frames, lenses and
gaskets that need to be installed as shown in
FIGURE 2.4a.
THE FIREBOX MUST BE SEALED.
Over tightening the screws could break the lens.
“Light Leakage” from the holes in the housing lamp may be observed.
The holes in the lamp housing are necessary for ventilation and must
not be covered.
NIGHT LIGHT
FIGURE 2.4a
FIGURE 2.4b
Hearth panels are shipped separate from unit and are included with the burner assembly and the logs. Due to
the brittle material of the panels, care must be taken not to bend or force them into place.
When shipped, the hearth panels range in varying shades of Sandstone. During initial use, the panels will darken
temporarily. The appearance of the panels will permanently lighten in color with use.
INSTALL HEARTH PANELS IN THE FOLLOWING ORDER:
NOTE: Burner assembly must be installed rst.
A. Side brick panels or porcelain panels must be installed prior to
hearth panels. For brick panel installation see “GD844KT
DECORATIVE BRICK PANEL - SANDSTONE” leaet and PRP81
leaet for porcelain panel installation.
B. Install the left and right hearth panels on both sides.
3
4
2
1
HEARTH PANELS
3
2
1
FIGURE 2.5a
FIGURE 2.5b
3
4
2
1
HEARTH PANELS
3
2
1

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NOTCH
2.6 lOg plAcemenT
FIGURE 2.6.1 FIGURE 2.6.2
FIGURE 2.6.3 FIGURE 2.6.4
FIGURE 2.6.5 FIGURE 2.6.6
2.6.1 Place the left middle log #1 onto the
locating stud on the middle log support.
Make sure the hollow on the underside of
the log is over the bend tab.
2.6.2 Slide log #2 from right to left on the
middle log support creating a tight t
between logs #1 and #2. Make sure the
hollow on the underside of the log is over
the bend tab.
2.6.3 Place log #3 onto the far right locating
stud located on the front deector.
2.6.4 Place log #4 onto the two center locating
studs on the front support.
2.6.5 Place log #5 onto the far left locating
stud located on the front deector. 2.6.6 Place the notch on log #6 onto the third
grate.
12
3
4
56
1

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Randomly place the charcoal lumps along the front and sides of the hearth panels in a realistic manner.
Randomly place the charcoal embers along the front and sides of the hearth panels in a realistic manner. Fine dust found
in the bottom of the bag should not be used.
Sprinkle vermiculite around the charcoal embers.
NOTE: Both charcoal embers and vermiculite are not to be placed on the burner.
Tear the embers into pieces and place along the front row of ports covering all of the burner area. Care should be taken to
shred the embers into thin, small irregular pieces as only the exposed edges of the fibre hairs will glow. The ember
material will only glow when exposed to direct flame; however, care should be taken to not block the burner ports.
Blocked burner ports can cause an incorrect flame pattern, carbon deposits and delayed ignition. Phazer™ logs glow
when exposed to direct flame. Use only certified “glowing embers” and Phazer™ logs available from your Authorized
dealer.
FIGURE 2.6.7
2.6.7 Slide the at portion of log #7 under the
second grate post.
NOTE: Logs 3, 4, 5, 6 and 7 are included
twice. Install these logs on the opposite side.
Logs 8 and 9 are only included once, to give
a different appearance to each side. Install
logs 8 and 9 on the side that you prefer. If
desired a 2nd set of 8 and 9 logs are avail-
able in an upgrade kit GL81L2 and can be
purchased to make both sides identical.
FIGURE 2.6.8
2.6.8 Place the pin in log #8 into the locating
hole on log #1 and rest the bottom of the
log on log #5.
FIGURE 2.6.9
2.6.9 Place the pin in log #9 into the locating
hole on log #2 and rest the bottom of the
log #3.
7
8
9
1
5
2
3
2.10 glOwIng emBers
2.8 chArcOAl emBers
2.9 vermIculITe
2.7 chArcOAl lumps
2.6.10 If GL81L2 (upgrade kit) is purchased repeat
2.6.8 and 2.6.9 on other side.
TP - CHARCOAL LUMPS_EMBERS_VERMICULTE_GLOWING

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PILOT
BURNER
FLAME MUST ENVELOP
UPPER 3/8” TO 1/2” OF
FLAME
SENSOR
ELECTRODE
AIR
SHUTTER
OPENING
Air Shutter Openings both Burners
LP 7/16”
NG 3/16”
It’s important to periodically perform a visual check of the pilot and burner ames.
Compare them to the illustrations provided.
Closing the air shutter will cause a more yellow ame, but can lead to carboning. Opening the air shutter will
cause a more blue ame, but can cause ame lifting from the burner ports. The ame may not appear yellow
immediately; allow 15 to 30 minutes for the nal ame color to be established.
3/8” - 1/2”
3.0 AdjusTmenT
3.1 FlAme chArAcTerIsTIcs
3.2 venTurI AdjusTmenT
FIGURE 3.1.1
FIGURE 3.1.2
FIGURE 3.2a
FIGURE 3.2b

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Installation and repairs must be performed by a qualied installer, service agency or the supplier.
4.0 replAcemenTs
cOmpOnenTs
REF NO. HD81 DESCRIPTION
1 W280-0071 NIGHT LIGHT LENS FRAME
2 W290-0080 NIGHT LIGHT GASKET
3 W300-0067 CERAMIC ORANGE NIGHT LIGHT LENS
4 W100-0107 RIGHT SIDE LOG BURNER
4 W100-0108 LEFT SIDE LOG BURNER
5* W175-0227 CONNECTOR, 3/8” STAINLESS STEEL FLEX
6* W175-0289 CONNECTOR, 3/8” STAINLESS STEEL FLEX (24”)
7 W010-1829 3-WAY NATURAL GAS PILOT ASSEMBLY
7 W010-1830 3-WAY PROPANE GAS PILOT ASSEMBLY
8 W455-0058 #35 ORIFICE NATURAL
8 W455-0059 #53 ORIFICE PROPANE
9 W455-0070 NATURAL GAS PILOT INJECTOR
9 W455-0065 PROPANE GAS PILOT INJECTOR
10 GL-666 LOG SET
11 W135-0366 LOG, RIGHT MIDDLE
12 W135-0367 LOG, LEFT MIDDLE
13 W135-0368 LOG, RIGHT FRONT
14 W135-0369 LOG, LEFT FRONT
15 W135-0370 LOG, MIDDLE FRONT
16 W135-0371 LOG, RIGHT CROSSOVER
17 W135-0372 LOG, LEFT CROSSOVER
18 W135-0373 LOG, BOTTOM FRONT CROSSOVER
19 W135-0374 LOG, BOTTOM LEFT FRONT
20 W475-0574 HEARTH RIGHT FIBRE PANEL
21 W475-0613 HEARTH LEFT FIBRE PANEL
22* W361-0016 GLOWING EMBERS
23* W550-0001 CHARCOAL EMBERS
24* W550-0002 CHARCOAL LUMPS
25* W361-0014 VERMICULITE
26 W750-0200 FLAME SENSOR
27 W750-0201 ELECTRODE
28 W010-1946 ASSEMBLY, LOG GRATE
Contact your dealer or the factory for questions concerning prices and policies on replacement parts. Normally
all parts can be ordered through your Authorized dealer / distributor.
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF THE ORIGINAL INVOICE WILL BE
REQUIRED TO HONOUR THE CLAIM.
When ordering replacement parts always give the following information:
●Model & Serial Number of appliance
●Installation date of appliance
● Part number
●Description of part
● Finish
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR FURTHER INFORMATION, CONTACT YOUR
AUTHORIZED DEALER.
Failure to position the parts in accordance with
this manual or failure to use only parts
specifically approved with this appliance may
result in property damage or personal injury.
!
WARNING
TP - REPLACEMENT

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2
3
21
20
4
12
11
13
14
15
16 17
18 19
10
9
8
27
26
28

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NOTES
5.0 nOTes
TP - NOTES

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NOTES
nOTes
TP - NOTES

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NOTES
nOTes
TP - NOTES