National Toilet Partitions HD-8122 User manual

HD-8122
Toilet Partition Installation
Manual
PHONE: [phone]
AX: 866-317-2786

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ATTENTION
DO NOT MIX
ASTENER PACKS
EACH ASTENER PACK HAS THE NECESSARY
BOLTS, BARRELS AND SCREWS TO INSTALL
THE RESPECTIVE PANEL, PILASTER OR DOOR.
TORX HEAD BITS ARE PACKED IN THE EXTRA
ASTENER PACKS.

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TABLE O CONTENTS
STEP PAGE
1 TOOLS REQUIRED ..................................
2 GETTING STARTED ................................ 5
3 MARK THE PARTITION LAYOUT ............ 6
INSTALL THE PANELS ............................ 8
5 INSTALL THE WALL PILASTER
5A USING LEVELING DEVICES.................10
5B USING SHOE & HEEL ...........................12
6 INSTALL THE PILASTERS......................1
7 INSTALL THE HEADRAIL .......................17
8 ATTACH THE DOORS ............................18
9 ATTACH THE DOOR HARDWARE .........20
10 ADJUSTABLE ALUMINUM PILASTERS .22
11 BOLT AND BARREL SIZES.....................23

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1 TOOLS REQUIRED
• TAPE MEASURE
• FOOT LEVEL
• RATCHET TYPE BIT DRIVER (torx head bits supplied)
• FLAT HEAD SCREWDRIVER
• PHILLIPS HEAD SCREWDRIVER
• 1 WAY SCREWDRIVER
• TWO 9/16" OPEN END WRENCHES
• HAMMER
• TWO 12" BLOCKS
• DRILL
• ROTARY HAMMER DRILL
• HACKSAW
• 5/16" CARBIDE TIPPED HAMMER DRILL BIT
• 5/8" CARBIDE TIPPED HAMMER DRILL BIT
• 1/ " HIGH SPEED STEEL DRILL BITS
• CHALK BOX

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2 GETTING STARTED
2.1 Find the packing list in the box marked “Packing List”
2.2 Check delivered materials and make sure no parts are
damaged or missing.
2.3 Check dimensions in each bathroom against the shop
drawings marked “For Field Use”. Make notes of
differences.
2. Clear bathrooms to provide workroom.
Thank you for choosing Columbia Partitions from Partiton Systems
Inc. We appreciate your business. At Partition Systems we strive to
provide the industry's best partitions with comprehensive
installation guides.
If you need assistance, have questions or comments contact our
customer service department at:
Customer Service Department
Partition Systems Inc.
PO Box 1118
Columbia, SC 29202
803-765-9980
[e-mail]
Fax [phone]

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3 MARK THE PARTITION LAYOUT
3.1 Establish and mark the center of the panels across the
back wall according to shop drawings. For end-panels and
alcove-panels mark the outer edge. (See fig.3.1)
3.2 Establish and mark the panel-brackets on the back wall
18” and 6 ” from the finished floor.
3.3 Establish and mark the wall-pilaster location on the side
wall according to shop drawings. (See fig.3.1)
3. Establish and mark the pilaster-brackets on the side wall
18” and 6 ” from the finished floor.
3.5 Establish and mark the outer edges of each pilaster from
the back and side walls according to shop drawings. (See
fig.3.1)
3.6 Mark and drill holes for the floor fasteners.
3.6.1 For leveling devices mark 5/8” in from the end of the
pilaster(s), centered from front to back. Drill a 2” deep hole
in the floor with a 5/8" bit.
3.6.2 For shoe & heel place the heel on the floor centered
between the outer edges of the pilaster with the heel facing
the back wall. Using the heel as a template, mark the holes.
Drill a 2” deep hole in the floor with a 5/16" bit. (See fig.5-B.2)
3.7 Mark wall bracket mounting holes using the brackets as a
template. Center and level the brackets before marking
(See fig.3.1). For end-panels and alcove-panels use the
outer edge.
3.8 Drill 5/16" holes for wall brackets.
3.9 Insert plastic anchors (FA- 00) into holes.
3.10 Secure wall and pilaster brackets with 1½” stainless steel
screws (FA-801) . (See fig.3.2)

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4 INSTALL THE PANELS
.1 Place a 12" high support in position to hold up the panels.
(see fig. .1)
.2 Set the panel on the support and slide the panel into the
wall brackets until the bottom is ½” from the wall.
.3 Drill the bottom bracket hole through the panel with a ¼”
drill bit and secure with a ½" bolt (FA-900) and a ½" barrel
(FA-950) .
. Level the top of panel.
.5 Drill the top bracket hole with a ¼” drill bit and secure with
a ½" bolt (FA-900) and a ½" barrel (FA-950).
.6 Repeat steps .1 through .5 for each panel.

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5 INSTALL THE WALL PILASTER
5A USING LEVELING DEVICES
5A.1 Place a lead anchor into the floor holes from step 3.6.
5A.2 Screw a 3/8" x 3½” threaded rod into the lead anchor. Place a
3/8" flat washer and 3/8" nut onto the rod and tighten with a 9/16"
wrench to secure the lead anchor.
5A.3 Place a second 3/8" nut and 3/8” flat washer onto the threaded
rod. Move the nut half way down the rod. (See figure 5A.1)
5A. Place the wall-pilaster onto the threaded rod and slide it into the
wall mounted pilaster-brackets.
5A.5 Adjust the 3/8" nut to raise (lower) the pilaster until the bottom
hinge hole is 19½” off the finished floor. (See figure 5A.1)
5A.6 Place a piece of headrail on top of pilaster and mark the sides
and bottom of the headrail on the wall. (See figure 5A.2)
5A.7 Remove the pilaster. Using the headrail bracket as a template,
mark and drill the headrail bracket holes in the wall. The hole on
the side of the bracket should be on the bottom.
5A.8 Mount the headrail bracket to the wall using 1½” stainless steel
screws (FA-801).
5A.9 Place the pilaster shoe onto the pilaster and place the pilaster
onto the threaded rod. Place a third washer and nut onto the
threaded rod.
5A.10 Set the bottom gap between the wall and the pilaster according
to the shop drawings. Tighten the top nut to secure the pilaster.
5A.11 Level the pilaster. Drill the top pilaster bracket hole with a ¼”
drill bit. Secure with a ½” bolt (FA-900) and a 5/8" barrel (FA-951).
5A.12 Drill the bottom bracket hole. Secure with bolt and barrel.
5A.13 Drill through the shoe and pilaster. Secure with a ½” bolt (FA-
900) and a 5/8" barrel (FA-951).

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5 INSTALL THE WALL PILASTER
5B USING SHOE & HEEL
5B.1 Mount the heel to the floor with 1½” stainless steel
screws (FA-801). The upright part of the heel should be
nearest the back wall. (See figure 5B.1)
5B.2 Place the pilaster onto the heel and slide the wall-
pilaster into the wall brackets. (See figure 5B.2)
5B.3 Place a piece of headrail on top of the pilaster. Mark the
sides and bottom of the headrail onto the wall.
5B. Remove the pilaster. Using the headrail bracket as a
template, mark the mounting holes for the bracket. The
side holes of the mounting bracket should be on bottom.
5B.5 Mount the headrail bracket to the wall using 1½”
stainless steel screws (FA-801)
5B.6 Place the shoe onto the pilaster and place the pilaster
onto the heel. Slide the pilaster into the wall brackets.
(See figure 5B.1)
5B.7 Set the bottom gap between the wall and the pilaster
according to shop drawings.
5B.8 Drill the bottom bracket hole through the pilaster with a
¼” drill bit. Secure with a ½” bolt (FA-900) and a 5/8"
barrel. (FA-951)
5B.9 Check level and drill the top hole through the pilaster
with a ¼” drill bit. Secure with a ½” bolt (FA-900) and a
5/8" barrel. (FA-951)
5B.10 Drill ¼” hole(s) through the shoe, heel and pilaster.
Secure the shoe with ½" bolts (FA-900) and 5/8" barrels.
(FA-951)

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6 INSTALL THE PILASTERS
6.1 Prepare the pilaster floor fasteners. For leveling device follow
steps 5A.1 through 5A.3. For shoe & heel follow step 5B.1.
6.2 Place the pilaster onto the leveling device (or heel) and level the
top of the pilaster with the pilaster at the wall.
6.3 On the back of the pilaster mark the center of the panel
according to shop drawings. (See fig 6.2)
6. Mark the pilaster where the brackets will be located at 18” and
6 ” off the floor for shoe and heel, 17” and 63” for leveling
device.
6.5 Place the pilaster-to-panel brackets onto the pilaster where the
marks are made. Mark the mounting holes. (see fig 6.2)
6.6 Drill ¼” holes through the pilaster and secure the pilaster-to-
panel brackets with ½" bolts (FA-900) and 5/8" barrels (FA-951).
6.7 Place the shoe onto the pilaster and place the pilaster onto the
leveling device (or heel). Slide the panel into the bracket.
6.8 Secure the pilaster.
6.8.1 For leveling devices place a 3/8" washer and nut onto the threaded
rods and tighten to secure the pilaster.
6.8.2 For shoe & heel drill level top of pilaster with pilaster at wall, drill a ¼”
hole through the shoe, heel and the pilaster. Secure with ½" bolts (FA-
900) and 5/8" barrels (FA-951).
6.9 Level the pilaster front and drill through the top panel bracket
hole. Secure the panel with a ½" bolt (FA-900) and ½" barrel. (FA-
950). Drill and secure the remaining panel bracket hole(s).
6.10 Repeat steps 6.2 through 6.9 for each pilaster.
6.11 For leveling devices secure the shoes. Drill a ¼” hole through
the pilaster. Secure the shoes with ½" bolts (FA-900) and 5/8"
barrels. (FA-951)

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SEE SHOP DRAWINGS FOR DISTANCE BETWEEN
PILASTERS BEFORE FASTENING PILASTERS TO FLOOR .

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7 INSTALL THE HEADRAIL
7.1 Measure and cut the front headrail to the appropriate length. For
large openings, cut the headrail as long as possible with the cut in
the center of a pilaster.
7.2 Lay the headrail on top of the pilasters and slide it into the
headrail wall bracket(s).
7.3 Drill a ¼” hole through the headrail bracket, headrail and the wall-
pilaster. Secure with a 15/16" bolt (FA-902 ) and 5/8" barrel (FA-
951).
7. For each pilaster, measure and mark the door opening width
according to shop drawings. Drill a ¼” hole through the headrail
and the pilaster. Secure with a ¾” bolt (FA-901) and a 5/8" barrel
(FA-951). See the notes to determine how many holes to drill.
7.5 For in-corner and free-standing configurations place an end-cap
and a corner headrail bracket onto the end of the headrail. Drill a
¼” hole through the headrail bracket, headrail and pilaster.
Secure with a 15/16" bolt (FA-902) and 5/8" barrel (FA-951).
7.6 Measure from the top of the panel to the bottom of the corner
headrail bracket.
7.7 Measure, mark and secure a headrail bracket on the wall at the
height measured in step 7.6.
7.8 Measure from the back wall to the corner headrail bracket. Cut a
piece of headrail to fit between the two brackets. Drill a ¼” hole
through the headrail and bracket and secure with 15/16" bolts (FA-
902) and 5/8" barrels (FA-951).
Pilaster Size # Bolts Location
< 7” 1 Centered
8” – 13” 2 2” from each end
> 14” 3 2” from each end and one centered

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8 ATTACH THE DOORS
8.1 Secure part 1 of the top hinge onto the top of the pilaster
with ½" bolts (FA-900) and 5/8" barrels (FA-951) . Keep the
adjustable pin in hinge part 1. (See fig. 1)
8.2 Secure part 2 of the top hinge onto the top of the door with
½" bolts (FA-900) and 5/8" barrels (FA-951). (See fig. 1)
8.3 Secure part 3 of the bottom hinge onto the bottom of the
pilaster with ½" bolts (FA-900) and 5/8" barrels (FA-951). (See
fig. 2)
8. Hang the door onto the pilaster.
8.5 Secure part of the bottom hinge to the bottom of the
door using ½" bolts (FA-900) and 5/8" barrels.

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Notes:
• To increase or decrease the default door opening reposition the
adjustable pin in the top hinge. The default position is 15o open.
• For the best installation place the barrel through the hinge.
• On inswing doors the hinge is located on the inside of the stall.
On outswing doors the hinge is located on the outside of the stall.
• A right hand inswing hinge (SS-151) is also a left hand outswing
hinge. A left hand inswing hinge (SS-150) is also a right outswing
hinge.

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9 ATTACH THE DOOR HARDWARE
9.1 Mark the keeper position on the Pilasters.
9.1.1 For surface mounted latches, measure and mark the center of the
keeper 1" above the finished floor.
9.1.2 For recessed latches, mark the center of the keeper at the height of
the oval hole on the door latch plunger.
9.2 Using the keeper as a template, mark and drill ¼” holes through
the pilaster. Secure the keepers using ½” bolts (FA-900) and 5/8"
barrels (FA-951).
9.3 Mount the door latch. Position the surface mounted latches on
the inside of the door so the latch clears the keeper when the
door opens. Using the latch as a template, mark and drill ¼”
holes through the door.
9.3.1 For inswing and outswing doors, secure the latch with ½" bolts (FA-
900) and 5/8" barrels ( FA-951).
9.3.2 For outswing doors secure the door pull with ½" bolts (FA-900) and
5/8" barrels ( FA-951). Secure the door pull on the outside of the door.
9. Mount the coat hook / bumper
9. .1 For inswing doors place the coat hook / bumper ” from the top and
outer edge. Mark and drill ¼” holes in the door. Secure the coat
hook / bumper to the inside of the door with 5/8" bolts (FA-609) and ½”
barrels (FA-652).
9. .2 For outswing doors center the coat hook ” from the top. Mark and
drill ¼” holes in the door. Secure the coat hook with 5/8" bolts (FA-609)
and ½” barrels (FA-652).
9. .3 For ADA doors see local specifications for coat hook placement.
(usually 8” from the finished floor)