NBB Compact-V 9600 Baud User manual

NBB Controls +
Components
GmbH
Flexibly designed complete solutions
Radio Control Systems – Cable Control Systems – Infrared Control Systems
Operating instructions Radio Control System MS
Compact-V 9600 Baud
Transmitter
Transmitter
Receiver

NBB Controls +
Components
GmbH
2

Contents
NBB Controls +
Components
GmbH
32
General information ................................................................... 4
Transmitter Nano-L SMJ 7,2V .................................................... 6
Receiver Compact-V 9600 Baud .............................................. 12
Accessories ............................................................................. 16
Technical documents ............................................................... 20

4
NBB Controls +
Components
GmbH
General information
Standard scope of delivery
– Transmitter including carrying system
– Receiver with integrated mounting holes
– Integrated connection cable or adapter cable for receiver
The order confirmation and/or delivery note is binding for the actual scope of delivery.
Safety information
Even if you have already operated radio control systems, always read these operating
instructions before commissioning. Only these operating instructions include the latest
information about your NBB radio control system.
Please refer to the enclosed documents for explanations about the operating license. Always observe
the relevant work safety and accident prevention regulations. Only trained and authorized persons may
operate the NBB radio control system. The safety features installed in the NBB radio control system
must be checked regularly.
The NBB radio control system must be shut down immediately in case of failures. The transmitter
must be switched off using the EMERGENCY STOP switch or STOP button. The connection cable
at the receiver must be disconnected from the connection (terminal) of the controlled system.
The radio control system may only be repaired by NBB or specialists authorized by NBB.
Disregarding these recommendations puts you and others in danger!
NBB refuses any warranty and liability in such cases. The radio control system is used to control machines
and transmit data. In explosive atmospheres or for the control of machines for the transport of persons
it may not be used, unless specifically authorized by the manufacturer for this application. Any different
use is prohibited and releases NBB from any responsibility.
Nameplates
The nameplates specify transmitter and receiver type, serial number, frequency range and approval
for non-EU countries. Please always advise serial number for queries.
Never expose the radio control system to strong jet high pressure cleaning equipment!
Edition 05/18

54
NBB Controls +
Components
GmbH
General information
Maintenance
The NBB radio control system is maintenance-free. Nevertheless observe the following points:
– Check EMERGENCY STOP and STOP function regularly.
– Remove residues of building material.
– Disconnect receiver from power supply before welding work,
to avoid the risk of damage to the receiver electronics.
– Check regularly for worn parts.
Warranty
NBB grants a functional warranty of 12 months from the date of sale on all NBB radio control systems
(transmitter, receiver, charger). Working hours and material costs are included in the warranty. Shipping
costs shall be at the expense of the buyer. Worn parts, relays, rechargeable batteries and batteries are
excluded from the warranty.
The functional warranty does not cover damage, accidental damage, negligence, improper use, non-
compliance of the operating conditions, non-observance of the operating, test and service information
as well as for repairs or device modifications that are not authorized by NBB.
NBB is not liable for indirect damage and reserves the right to decide on improvements or replacements.
In the event of faults
Stop work immediately if a fault event occurs with the NBB radio control system!
Please note that even small faults can lead to extensive defects. Always contact your dealer or NBB in
the event of a fault. Do not attempt to repair the NBB radio system.

6
NBB Controls +
Components
GmbH
Transmitter Nano-L SMJ 7,2V
Variations
Nano-L SMJ 7,2 V with 3 Joysticks
Nano-L SMJ 7,2 V with Display and 4 Joysticks
Nano-L SMJ 7,2 V with Display and 2 JoysticksNano-L SMJ 7,2 V with 2 Joysticks
Nano-L SMJ 7,2 V with 6 Joysticks
Edition 06/16

76
NBB Controls +
Components
GmbH
Transmitter Nano-L SMJ 7,2V
Commissioning
>Operating voltage 7.2 V
Insert the battery in the battery compartment for commissioning. For removal, press in the locking pin to
unlock and slide out the battery.
If the NBB radio control system won’t be used for a long period of time, it is strongly recommended
remove the battery from transmitter and charge the battery approx. every 4 weeks. This prevents
deep discharge of the battery and enhances its service life.
Safety equipment
> Safety equipment in the NBB radio control system
– EMERGENCY STOP or STOP function
– Zero position interlock
– Addressing each transmitter using a unique Binary bit code combination
– Rubber sleeves to protect the switch
Please check the sleeves and the housing for breaks and cracks each time before commissioning the
transmitter. Contact your service team if necessary. Non-observance can cause malfunctions and water
damage.
1. Press in the locking pin
2. Slide out the battery
Charge the rechargeable battery completely before initial use.
Please refer to the technical documents for the exact design.

8
NBB Controls +
Components
GmbH
Transmitter Nano-L SMJ 7,2V
Operation of the system
>Switching the transmitter on and off
Design with emergency stop
– Unlock the emergency stop pushbutton by turning clockwise to switch on the transmitter.
– Two acoustic signal sounds.
– A red dot flashes in the LED display.
– Switch off the transmitter by pressing the emergency stop pushbutton once.
The locked emergency stop pushbutton can also be secured by removal of the key cap.
After pressing the emergency stop pushbutton, the transmitter sends stop telegrams for 2 seconds
to switch off the system. This shut-off time is displayed on the LED display by the external segments
rotating clockwise.
Design with rotary switch
– Turn the rotary switch in the “ON” position
– If necessary release the emergency stop pushbutton by turning clockwise.
To ensure faultless free operation, please observe the following rules:
The system to be controlled – provided the transmitter is ready for operation – can only be switched on
if no command is activated. To start the system to be controlled and to activate the functions press the
“On/Horn” button, which also triggers a horn signal. Due to work specifications, the same button is
used for triggering repeated horn signals.
>Frequency change
To change the frequency, press and hold the “On/Horn” button. Now press the “Frequency change”
button. Each press advances one channel. If the receiver locks on a new frequency, a horn signal
is triggered and the system is ready for operation. Please observe the country-specific regulations.
The system can also be equipped with automatic frequency change (LBT) as an option.
1. On/Horn 2. Frequency change
Operation:
The red dot flashes.

98
NBB Controls +
Components
GmbH
Transmitter Nano-L SMJ 7,2V
>Channel number
During operation the set channel can be displayed by pressing the “Frequency switching” key.
>Battery life warnings
The quick blinking of the letter “L” in the display shows the end of the battery capacity. From this time
the operation of the transmitter is approx. 30 minutes possible. During this time, bring the unit into a
safe position, switch off the transmitter and replace the batteries with charged batteries.
>Energy saving function
If no buttons are pressed within a specified time*, the transmitter switches off automatically. The display
turns off. A transmitter can also be manufactured without a standby function for continuous operation
as an option.
*The standby time can be set as desired.
Please refer to the technical documents for the exact position of the “On/Horn”
and “Frequency switching” buttons.

10
NBB Controls +
Components
GmbH
Transmitter Nano-L SMJ 7,2V
Surface Mounted Joystick
>Changing the Surface Mounted Joystick
– Switch off the transmitter and remove the battery.
– Loosen all 4 screws of the Surface Mounted Joystick with a Torx 10 screwdriver and
remove the screws.
– Remove the Surface Mounted Joystick from the top. Insert the new Surface Mounted Joystick
and make sure that the plugs and sockets are above each other when mounting. Screw down
the Surface Mounted Joystick with the 4 screws previously removed and re-inset the batteries.
Start teach mode after changing the Surface Mounted Joystick (see below).
>Surface Mounted Joystick teach mode activation with pushbutton
To activate teach mode, the transmitter must be switched off.
1. Press and hold the “Frequency switching” key.
2. Switch the transmitter on.
3. The letters “JT” appear in the display after 2 seconds.
4. Release the “Frequency switching” key.
5. Move the joystick in one direction completely and return to the 0-position. Repeat
this for all directions. If required perform point 5 for all other joysticks.
6. To exit the teach mode press the “On/Horn” key once. All joystick activations are
available to its full extent.
7. Attention! The transmitter is now in working mode!
If “JT” does not appear in the display, please switch off the transmitter
and start teach mode activation from the beginning!
3
5
42 16

1110
NBB Controls +
Components
GmbH
Transmitter Nano-L SMJ 7,2V
>Surface Mounted Joystick teach mode activation with pushbutton and display
To activate teach mode, the transmitter must be switched off.
1. Press and hold the “Frequency switching” key.
2. Switch the transmitter on.
3. “Joy Teach” and graphical display appear after 2 seconds.
4. Release the “Frequency switching” key.
5. Move the joystick in one direction completely and return to the 0-position. Repeat
this for all directions. If required perform point 5 for all other joysticks.
6. To exit the teach mode press the “On/Horn” key once. All joystick activations are
available to its full extent.
7. Attention! The transmitter is now in working mode!
Push buttons to enter and store min and max values for valves could differ from the description above.
In this case a separate supplemental information sheet will be attached to the operating instructions.
Technical data
Transmitter Nano-L SMJ
Transmission frequency range See nameplate
Data security Addressing each transmitter using a unique Binary bit code combination
LF-modulation FSK – Signal nach CCITT V.23
Baud rate 1.200–9.600 Baud (Bit/sec.)
Range Up to 100m (depending on environment)
Operating voltage Battery 7.2 V NBB
Current consumption 60– 100mA
RF output < 10mW ERP
Protection class IP 65
Operating ambient temperature –20 to + 70°C
Weight (without battery) 1.000g
Masse (L x B x H) 247 x 139 x 117mm
If “Joy Teach” does not appear in the display, please switch off the transmitter
and start teach mode activation from the beginning!
5
3
42 16

12
NBB Controls +
Components
GmbH
Receiver Compact-V 9600 Baud
Variations
Compact-VC
Compact-VB
Compact-VD Compact-VE
Edition 12/15

1312
NBB Controls +
Components
GmbH
Receiver Compact-V 9600 Baud
Commissioning
The receiver is connected by a connection cable or plug to the system to be controlled. Please observe
the instructions of the system manufacturer when installing.
We strongly recommend establishing this connection via a central, easily accessible plug
connection (e. g. Tyco type (HTS) plug connection, series HE/HB/HN/HA, or a comparable one from
a different manufacturer) to enable a fast and precise error diagnosis for servicing and to be able
to remove the receiver without installation work.
The power for the receiver is supplied by the connection cable in most cases.
In general a ground cable (neutral conductor) must be installed for systems that have never been
operated with a radio control system. Otherwise the power for the receiver electronics cannot be supplied!
Please make sure that the operating voltage of the receiver corresponds with the connection plans of the
system to be controlled. The valid operating voltage is noted in the technical documentation.
Mounting instruction
– Mount the receiver only vertically to the external wall of the switch cabinet and make sure that the
antenna protrudes above the wall.
– Make sure that the antenna is not partially or completely shielded by metal parts.
– For installation in the cabin or switch cabinet, the antenna is installed on the outside using the
extension cable and attached with the mounting bracket as horizontal as possible at a distance to
the metal parts to be shielded.
– The antenna should always be mounted in a position so that it remains visible every time the location
of the transmitter is changed.
.
Right
Wrong
Right
Wrong
Installation for rotating tower crane Mount antenna with extension cable horizontally for rotating tower crane

14
NBB Controls +
Components
GmbH
Receiver Compact-V 9600 Baud
Function control
To maintain operational safety, a regular function check of the NBB radio remote control is necessary.
In single-shift day-to-day operation, we recommend performing this check at least once a week.
Checking is possible by using the display lights provided on the receiver. Therefore, the transmitter
must be set to the ready-to-operate state.
Ensure in particular that nobody is in the danger area. ACCIDENT RISK!
– First connect only the receiver – the transmitter remains switched off.
– Activate the transmitter by unlocking the EMERGENCY STOP switch, or pressing the
button “START/ON/HORN”.
– Now check the commands (always start with the lowest level) and check for correct
function of the unit to be controlled.
– STOP, EMERGENCY STOP check. Press the EMERGENCY STOP switch or STOP button
at the transmitter until the switch engages. Then observe if the unit to be controlled is
switched off (time to switch off according to the application).
Meaning of the LED display
LED 1 LED 2
No supply Off Off
Supply OK and ready to receive Lights up green Weakly flashes green
Radio signal is received (not mandatory for
associated transmitter) Lights up green Flashes yellow for signal reception
Connection to the associated transmitter
correctly established Flashes green Flashes yellow
Connection established for cable operation Flashes green Lights up yellow
Fault in RF channel (for existing radio connection) Flashes red Flashes yellow
Error when checking the emergency relay Slowly flashes red Flashes yellow
Other error sources Lights up or flashes red (Undefined)
Service connector: Only for NBB service team.
If problems occur: 1. Check whether the transmitter is switched on.
2. Check the power supply of the receiver.
3. (Optional) Check or change the current frequency channel.
Service connector
1 2

1514
NBB Controls +
Components
GmbH
Receiver Compact-V 9600 Baud
Receiver Compact-V 9600 Baud
Operating ambient temperature –20 °C to + 70 °C
Protection class IP 65
Receive frequency range See nameplate
Data security Addressing each receiver by a separate, unique Binary bit combination >16 million options
Safety EMERGENCY STOP with self-test, Restart lockout in the event of a faulty EMERGENCY STOP relay
Contact load of EMERGENCY STOP relay Max. 4A /250 V AC
Contact load of relay Max. 6A, shortcircuit-safe
Power consumption <4 VA/ 12DC, < 3VA /24 VDC, depending on the number of active relays
Supply Please refer to the technical documents.
Weight Approx. 1,500g
Measurements (L x W x H) 172x 70x 191mm
Technical data

16
NBB Controls +
Components
GmbH
Accessories
Battery 7.2 V and charger for 7.2 V battery
NiMH battery (7.2 V)
Charger for charging NiMH rechargeable batteries (7.2 V)
Edition 11/15

1716
NBB Controls +
Components
GmbH
Accessories
Battery 7.2 V
Completely charge the battery before initial use.
The battery only has its maximum capacity after five complete charging and discharging procedures!
Completely discharge the battery in the control unit before charging again.
The charging time depends on the type of battery. It is normal for the battery to heat up during charging
or over long periods of use. Charge batteries at an ambient temperature of 10° C to 35° C. To prevent
deep discharge, the battery should be recharged once a month if not used. If the battery temperature is
too high or too low, no charging takes place. Deep discharge and extreme temperatures damage the
battery. Heat in particular reduces performance. To extend the service life of the battery, store the charged
battery in a cool and dry location. We are not liable for subsequent damage due to incorrect use.
Safety information
Do not open, modify or burn the battery. Do not drop it or subject it to strong impact. Protect the battery
from rain, moisture and extreme temperatures. Keep the contacts clean and make sure the battery does
not come into contact with metal objects (e.g. aluminium foil). Do not short circuit the battery.
Disposal
Do not throw away used batteries in household waste but hand them in to a collection point.
Warranty
Any warranty claims for damage or premature wear due to non-observance of the above operating and
safety information shall become null and void.
Technical data
A charged battery is a concentrated energy source! Never store the battery in toolboxes,
or similar, where there is a risk of short circuiting due to metal parts (short circuit due to
keys in trouser pockets is also possible.).
Technology NiMH
Voltage 7.2 V
Capacity 1,500m Ah
Maximum charging current 1.0A (with monitoring)
Operating temperature
(discharge) –20 C° to +60 C°
Operating temperature (charge) +10 C° to +35 C°
Weight Approx. 200g
Measurements (L x B x H) Approx. 126mm x52 mmx 22mm
Only completely discharged batteries should be charged. Therefore operate your
controller until the capacity of the battery is completely depleted.

18
NBB Controls +
Components
GmbH
Accessories
Charger for charging NiMH rechargeable batteries (7.2 V)
Display of the charging procedure via a DUO-LED:
LED – continuously lights up green: STANDBY. Charger is ready for operation.
Insert the battery in the battery compartment.
LED – continuously lights up orange: CHARGING. The battery is being charged.
LED – rapidly flashing orange: Charging complete.
LED – slowly flashing orange: Battery is deeply discharged or ambient temperature
for quick charging is too low. There is a regeneration or
warm-up phase with reduced charging current before
changing over to actual quick charging.
Leaving the battery in the charger beyond the charging time is not a hazard.
Only use the charger when it is dry!
Detection and evaluation of the following start states:
Undervoltage: Pre-charging with reduced charging current
Insufficient temperature: Pre-charging with reduced charging current (warm up)
Excessive voltage: No start of charging procedure
Shutdown when permitted maximum temperature is reached.
Universal charger
2.250.1449 Basic Universal-Charger (12V/24 V DC)
without connecting cable for 7.2 V battery,
black
2.250.1450
Universal-Charger (2.250.1449) (12V/24 VDC)
for PNN battery 7.2V, power supply Glob Tek Inc. (3.970.1448)
with euro plug (3.970.1449), 2m cabel (100/240 V AC / 12 V)
2.251.1450
Universal-Charger (2.250.1449) (12V/24 VDC)
for PNN battery 7.2 V, power supply Glob Tek Inc. (3.970.1448)
with 4 Adapter plug (3.970.1451), 2m cabel (100/240 V AC /12 V)
2.250.1452
Battery charger (12V/24 V/DC)
for PNN battery 7.2 V, black, 2 m cabel connected
with cigarette lighter plug (3.970.1451)
2.250.1453
Universal-Charger (2.250.1449) (12V/24 VDC)
for battery 7.2 V, with charger Glob Tek (3.970.1455) + 4 plugs (3.970.1456)
and cigarette lighter plug (3.970.1451) (100/240V AC/ 12V)

1918
NBB Controls +
Components
GmbH
Accessories
Installation information
Please refer to the drawing for the measurements for attachment.
Optional integrated charger (in receiver)
Integrated charger (in receiver) for charging NiCd and NiMH rechargeable batteries (7.2 V).
Alternatively the receiver (DC supply) can be equipped with an integrated charger.
Quick charging (approx. 1h): R16, R-CAN, Compact-M, Compact-V
Normal charging (approx. 3h): PNN-BUS-3
Technical data
Power supply 9V –32 V DC (e.g. by 12 V/24V on-board electrical system)
(Note: the charging procedure is lengthened below 10V)
Supply voltage via coaxial power connector (ø external = 5.5mm, ø internal = 2.1 mm)
or via cigarette lighter plug
Measurements (L x W x H) 173,5x 73x 43,7mm
Configurable specific to battery (Delta Peak, dT/dt, charging current, timeout)
Measurements in mm

20
NBB Controls +
Components
GmbH