NBN Fluke CS400 User manual

CS400 System
Kiln Shell Temperature Monitoring
Hardware Manual
PN 5259635, English, Rev. 1.0, Sep 2021
© 2021 Fluke Process Instruments. All rights reserved. Printed in Germany. Specifications subject to change without notice.
All product names are trademarks of their respective companies.
nbn Austria GmbH

Warranty
The manufacturer warrants this instrument to be free from defects in material and workmanship under normal use
and service for the period of four years from date of purchase. This warranty extends only to the original purchaser.
This warranty shall not apply tofuses, batteries or any product which has been subject to misuse, neglect, accident,
or abnormal conditions of operation.
In the event of failure of a product covered by this warranty, the manufacturer will repair the instrument when it is
returned by the purchaser, freight prepaid, to an authorized Service Facility within the applicable warranty period,

may, at its option, replace the product in lieu of repair. With regard to any covered product returned within the
applicable warranty period, repairs or replacement will be made without charge and with return freight paid by the
manufacturer, unless the failure was caused by misuse, neglect, accident, or abnormal conditions of operation or
storage, in which case repairs will be billed at a reasonable cost. In such a case, an estimate will be submitted
before work is started, if requested.
The foregoing warranty is in lieu of all other warranties, expressed or implied, including but not limited to any
implied warranty of merchantability, fitness, or adequacy for any particular purpose or use. The manufacturer shall
not be liable for any special, incidental or consequential damages, whether in contract, tort, or otherwise.
Software Warranty
The manufacturer does not warrant that the software described herein will function properly in every hardware and
software environment. This software may not work in combination with modified or emulated versions of Windows
operating environments, memory-resident software, or on computers with inadequate memory. The manufacturer
warrants that the program disk is free from defects in material and workmanship, assuming normal use, for a period
of one year. Except for this warranty, the manufacturer makes no warranty or representation, either expressed or
implied, with respect to this software or documentation, including its quality, performance, merchantability, or

(i.e., the User) assumes the entire risk as to its quality and performance. The liability of the manufacturer under
this warranty shall be limited to the amount paid by the User. In no event shall the manufacturer be liable for any
costs including but not limited to those incurred as a result of lost profits or revenue, loss of use of the computer
software, loss of data, the cost of substitute software, claims by third parties, or for other similar costs. The
d documentation are copyrighted with all rights reserved. It is illegal to make copies for
another person.
Every change of the standard system design must be acknowledged from the manufacturer; otherwise,
the warranty of the complete system will be lost!
This manual is available in different languages. In case of differences between the language versions, the
English manual is binding.

Table of Contents
Chapter Page
WARRANTY.............................................................................................................................................................. 2
TABLE OF CONTENTS................................................................................................................................................ 3
LIST OF TABLES ....................................................................................................................................................... 6
LIST OF FIGURES ...................................................................................................................................................... 7
COMPLIANCE STATEMENT ......................................................................................................................................... 8
SAFETY INFORMATION............................................................................................................................................... 9
CONTACTS............................................................................................................................................................. 12
1DESCRIPTION....................................................................................................................................................... 13
2TECHNICAL DATA................................................................................................................................................. 14
2.1 Measurement Specification.............................................................................................................................................................................14
2.2 Optical Specifications......................................................................................................................................................................................14
2.3 Electrical Specifications ..................................................................................................................................................................................14
2.4 Environmental Specifications..........................................................................................................................................................................14
2.5 Weights and Dimensions ................................................................................................................................................................................15
2.6 Scope of Delivery............................................................................................................................................................................................16
3PRE-INSTALLATION .............................................................................................................................................. 17
3.1 Environment....................................................................................................................................................................................................17
3.2 Scanner Distance to Kiln.................................................................................................................................................................................17
3.3 Scanner Alignment..........................................................................................................................................................................................18
3.4 Trigger Bar ......................................................................................................................................................................................................18
3.5 Cable Requirements .......................................................................................................................................................................................19
4INSTALLATION...................................................................................................................................................... 21
4.1 Mounting..........................................................................................................................................................................................................21
4.2 System Connection Box..................................................................................................................................................................................23
4.2.1 Cable Entry System ...............................................................................................................................................................................25
4.3 Fiber Optic / RJ45 Ethernet Converter............................................................................................................................................................26
4.4 Position Indicator.............................................................................................................................................................................................26
4.5 Fiber Optic Converter Box...............................................................................................................................................................................27
5OPTIONS ............................................................................................................................................................. 29
5.1 Start-up-Service ..............................................................................................................................................................................................29
6ACCESSORIES ..................................................................................................................................................... 30
6.1 Serial RS485 / RJ45 Ethernet Converter (A-CS-CONV-ETH485) .................................................................................................................31
6.1.1 Technical Data.......................................................................................................................................................................................31
6.1.2 LED Indicators .......................................................................................................................................................................................32

6.1.3 Driver Installation................................................................................................................................................................................... 32
6.2 I/O Modules..................................................................................................................................................................................................... 36
6.3 Tire Slip Monitoring TSM (A-CS-TSM-KIT-485).......................................................................................................................................... 37
6.3.1 Delivery.................................................................................................................................................................................................. 37
6.3.2 Functionality........................................................................................................................................................................................... 37
6.3.3 TSM Remote Control............................................................................................................................................................................. 37
6.3.4 Position Indicator................................................................................................................................................................................... 38
6.3.5 Installation.............................................................................................................................................................................................. 39
6.3.6 Wiring..................................................................................................................................................................................................... 40
6.4 Shadow Monitoring (A-CS-SM-KIT-485)........................................................................................................................................................ 41
6.4.1 Technical Data....................................................................................................................................................................................... 41
6.4.2 Delivery.................................................................................................................................................................................................. 41
6.4.3 Mounting................................................................................................................................................................................................ 41
6.4.4 Wiring..................................................................................................................................................................................................... 42
6.5 Burning Zone Monitoring (A-CS-BZ-EN-KIT-485).......................................................................................................................................... 43
6.5.1 Technical Data....................................................................................................................................................................................... 43
6.5.2 Delivery.................................................................................................................................................................................................. 43
6.5.3 Installation.............................................................................................................................................................................................. 44
6.5.4 Wiring..................................................................................................................................................................................................... 44
6.6 Internal Heater (A-CS-CAB-HEAT) ................................................................................................................................................................ 45
6.6.1 Technical Data....................................................................................................................................................................................... 45
7MAINTENANCE......................................................................................................................................................46
7.1 Troubleshooting.............................................................................................................................................................................................. 46
8DRAWINGS...........................................................................................................................................................47
8.1 System Installation without Accessories ..................................................................................................................................................... 47
8.2 System Installation with Accessories .......................................................................................................................................................... 48
8.3 System Installation Multiple Scanners......................................................................................................................................................... 49
8.4 System Connection Box Wiring................................................................................................................................................................... 50
8.5 Fiber Optic Converter Box Wiring................................................................................................................................................................ 52
8.6 Position Indicator Wiring.............................................................................................................................................................................. 53
8.7 TSM Wiring.................................................................................................................................................................................................. 54
8.7.1 Terminal W8 Wiring............................................................................................................................................................................ 55
8.7.2 Terminal W9 Wiring............................................................................................................................................................................ 56
8.7.3 Internal Wiring for the Position Indicators 4, 5, 6 .................................................................................................................................. 56
8.8 Shadow Monitoring Wiring........................................................................................................................................................................... 57
8.9 Burning Zone Wiring.................................................................................................................................................................................... 58
9APPENDIX –TECHNICAL DATA ...............................................................................................................................59
9.1 Protective Housing (A-MP-ENC) .................................................................................................................................................................... 59
9.1.1 Technical Data....................................................................................................................................................................................... 59
9.1.2 Scope of Delivery .................................................................................................................................................................................. 60
9.2 Connection Box............................................................................................................................................................................................... 61

9.2.1 Technical Data.......................................................................................................................................................................................61
9.3 Fiber Optic / RJ45 Ethernet Converter............................................................................................................................................................62
9.3.1 Technical Data.......................................................................................................................................................................................62
9.4 Connection Box for Accessories.....................................................................................................................................................................63
9.4.1 Technical Data.......................................................................................................................................................................................63
9.4.2 Delivery ..................................................................................................................................................................................................64
9.5 Position Indicator (A-CS-SYSECPI)................................................................................................................................................................65
9.5.1 Technical Data.......................................................................................................................................................................................65

List of Tables
Table Page
Table 3-1: Required Cables........................................................................................................................................................................................ 19
Table 6-1: LED Indicators ........................................................................................................................................................................................... 32
Table 7-1: Troubleshooting......................................................................................................................................................................................... 46
Table 8-1: W1 Power Supply 24 V, 3-pin ................................................................................................................................................................ 51
Table 8-2: W3 Alarm, Trigger, 6-pin ........................................................................................................................................................................ 51
Table 8-3: W8 Complete Terminal Wiring for all Position Indicators....................................................................................................................... 55

List of Figures
Figure Page
Figure 1-1: Linescanner...............................................................................................................................................................................................13
Figure 3-1: Distance D and Kiln Length L ...................................................................................................................................................................17
Figure 3-2: Scanner Alignment....................................................................................................................................................................................18
Figure 3-3: Welding the Trigger Bar on the Kiln..........................................................................................................................................................18
Figure 4-1: 3-Axis Mounting Bracket for Protective Housing......................................................................................................................................21
Figure 4-2: Protective Housing with Protective Channel ............................................................................................................................................22
Figure 4-3: Cable Installation ......................................................................................................................................................................................23
Figure 4-4: Opened System Connection Box .............................................................................................................................................................24
Figure 4-5: Connection to the Internal Alarm Relay of the Scanner...........................................................................................................................24
Figure 4-6: Position Indicator ......................................................................................................................................................................................26
Figure 4-7: Mounting the Position Indicator ................................................................................................................................................................27
Figure 4-8: Fiber Optic Converter Box ........................................................................................................................................................................28
Figure 6-1: TSM Remote Control Box.........................................................................................................................................................................38
Figure 6-2: Position Indicator ......................................................................................................................................................................................38
Figure 6-3: Position Indicator and Trigger Bar ............................................................................................................................................................38
Figure 6-4: Mounting the Position Indicator ................................................................................................................................................................39
Figure 6-5: Trigger Bar details ...............................................................................................................................................................................39
Figure 6-6: Wiring of TSM ...........................................................................................................................................................................................40
Figure 6-7: Recommended Alignment of Shadow Sensor..........................................................................................................................................41
Figure 6-8: MI3 Circuit Board with Termination for Activating the Shunt....................................................................................................................42
Figure 6-9: Installing the Burning Zone Pyrometer.....................................................................................................................................................44
Figure 6-10: Internal Heater ........................................................................................................................................................................................45
Figure 8-1: System Installation without Accessories................................................................................................................................................47
Figure 8-2: System Installation with Accessories.....................................................................................................................................................48
Figure 8-3: System Installation Multiple Scanners...................................................................................................................................................49
Figure 8-4: System Connection Box Wiring.............................................................................................................................................................50
Figure 8-5: Fiber Optic Converter Box Wiring..........................................................................................................................................................52
Figure 8-6: Position Indicator Wiring........................................................................................................................................................................53
Figure 8-7: Wiring Scheme for TSM Remote Control Box..........................................................................................................................................54
Figure 8-8: Terminal Wiring for the Position Indicator (Kiln Trigger) ..........................................................................................................................55
Figure 8-9: Terminal Wiring for the Position Indicator (Ring 1)...................................................................................................................................55
Figure 8-10: Wiring of W9 between TSM Remote Control Box and System Connection Box ...................................................................................56
Figure 8-11: Wiring for the Position Indicators 4, 5, 6.................................................................................................................................................56
Figure 8-12: Shadow Monitoring Wiring...................................................................................................................................................................57
Figure 8-13: Burning Zone Wiring............................................................................................................................................................................58
Figure 9-1: Protective Housing....................................................................................................................................................................................59
Figure 9-2: Connection Box.........................................................................................................................................................................................61
Figure 9-3: Connection Box for Accessories...............................................................................................................................................................63
Figure 9-4: Dimensions of Position Indicator and Junction Box .................................................................................................................................65

Compliance Statement
The device complies with the requirements of the European Directives:
EC Directive 2014/30/EU EMC
EC Directive 2014/35/EU low voltage
EC Directive 2011/65/EU RoHS Compliance
amended by Directive (EU) 2015/863 (RoHS III)
EN 61326-1: 2013 Electrical measurement, control, and laboratory devices -
Electromagnetic susceptibility (EMC)
EN 61558-1: 2006 Safety Requirements for power transformers, power supplies, reactors, and similar
products (low voltage)
EN 61558-2-6: 2010 Safety Requirements for power transformers, power supplies, reactors, and similar
products for use up to 1.1 kV (low voltage)
EN 50581: 2012 Technical documentation for the evaluation of electrical products with respect to
restriction of hazardous substances (RoHS)

Safety Information
This document contains important information, which should be kept at all times with the instrument during its
operational life. Other users of this instrument should be given these instructions with the instrument. Eventual
updates to this information must be added to the original document. The instrument can only be operated by trained
personnel in accordance with these instructions and local safety regulations.
Acceptable Operation
This instrument is intended only for the measurement of temperature. The instrument is appropriate for continuous
use. The instrument operates reliably in demanding conditions, such as in high environmental temperatures, as
long as the documented technical specifications for all instrument components are adhered to. Compliance with
the operating instructions is necessary to ensure the expected results.
Unacceptable Operation
The instrument should not be used for medical diagnosis.
Replacement Parts and Accessories
Use only original parts and accessories approved by the manufacturer. The use of other products can compromise
the operation safety and functionality of the instrument.

Safety Symbol
Description
Read all safety information before in the handbook
Hazardous voltage. Risk of electrical shock.
Warning. Risk of danger. Important information. See manual.
Laser warning
Earth (ground) terminal
Protective conductor terminal
Switch or relay contact
DC power supply
Conforms to European Union directive.
Disposal of old instruments should be handled according to professional and
environmental regulations as electronic waste.
International Ingress Protection Marking
IP65

To prevent possible electrical shock, fire, or personal injury follow these guidelines:
•Read all safety information before you use the product.
•Use the product only as specified, or the protection supplied by the product can be
compromised.
•Do not use the product around explosive gases, vapor, or in damp or wet environments.
•Carefully read all instructions.
•Do not use and disable the product if it is damaged.
•Do not use the product if it operates incorrectly.
•Do not apply more than the rated voltage between the terminals or each terminal and earth
ground.
•Do not look directly into the laser with optical tools (for example, binoculars, telescopes,
microscopes). Optical tools can focus the laser and be dangerous to the eye.
•Do not look into the laser. Do not point laser directly at persons or animals or indirectly off
reflective surfaces.
•Do not use laser viewing glasses as laser protection glasses. Laser viewing glasses are used
only for better visibility of the laser in bright light.
•Use the product only as specified or hazardous laser radiation exposure can occur.
•Incorrect wiring can damage the sensor and void the warranty. Before applying power, make
sure all connections are correct and secure!
•To prevent possible electrical shock, fire, or personal injury make sure that the sensor is
grounded before use.
•Have an approved technician repair the product.
•The metallic enclosure of the sensor is not necessarily earthed by installation. At least one of the
following safety measures must be met to minimize the danger of electrostatic charges:
oEarth grounding of the cable shield
oI or on any other
grounded bases
oProtect the operator from electrostatic discharge

Contacts
Fluke Process Instruments
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯
America
Everett, WA USA
Tel: [phone] (USA and Canada, only)
[phone]
[email protected]
EMEA
Berlin, Germany
Tel: [phone]
[email protected]
China
Beijing, China
Tel: [phone]
[email protected]
Technical Support
USA & Canada [phone]
Europe [phone]
Latin America [phone]
Australia & New Zealand [phone]
Asia
Singapure [phone]
Japan [phone]
India [phone]
China [phone]
[email protected]
www.flukeprocessinstruments.com
© Fluke Process Instruments
Specifications subject to change without notice.

Description
Measurement Specification
13
1
1 Description
The CS400 system is a comprehensive temperature measurement system for the monitoring, control, and analysis
of rotating kiln shells used in cement and lime production, mineral processing, hazardous waste incineration and
other processes. This system is a unique combination of hardware centered on the industry-leading
MP linescanner and a powerful, industrial software package. The system allows accurate monitoring of the kiln
shell and early detection of hot spots indicating damaged or missing refractory bricks, preventing costly kiln
damage and extending production runs.
Figure 1-1: Linescanner
The key component of the CS400 system is the infrared linescanner. The linescanner collects infrared energy,
emitted from the kiln surface allowing the system to measure the temperature along the length of the kiln.
The CS400 system provides many features, which include full-color thermograms of the kiln surface, user defined
alarms, I/O module support, and extensive historical data analysis capability. The CS400 system also adds OPC
server functionality and full integration of all available accessories. Most notably, additional point sensors can be
installed and configured to monitor portions of the kil
and the results displayed as one homogenous thermogram. Similarly, a separate sensor is available to monitor
the burning zone of the kiln and again the data will be seamlessly incorporated into one common display in the
control room.
Using an optical fiber cable from thescanner in the field to thePC Ethernet interface in the control roomis a reliable
way for connecting. Using fiber optics, you can prevent electrical interference from corrupting the CS400 system.
The optical fiber cable supports high speeds and long-distance transmissions (up to 2 km / 1.2 mi). One fiber optic
communication line only from the field to the control room minimizes the installation efforts on-site.
For a complete system overview see section 8.2 System Installation with Accessories, page 48.

CS400 System
Hardware Manual, Rev. 1.0, Sep 2021
14
2 Technical Data
2.1 Measurement Specification
Temperature range 100 to 650°C (212 to 1202°F)
Spectral response 3.5 to 4 µm
Detector HgCdTe
Accuracy ± 0.5% of reading or ± 3°C (± 6°F) whichever is greater,
at 0 to 50°C (32 to 122°F) ambient temperature for the scanner
Repeatability ± 1°C (± 2°F)
at 0 to 50°C (32 to 122°F) ambient temperature for the scanner
Temperature resolution 0.1 K (digital interface)
Sampling rate 1024 pixel per scan line
2.2 Optical Specifications
Scan angle (FOV) 90°
Measurement resolution 170:1 (IFOV = 5.9 mrad)1, 90% energy
Spot detection 510:1 (IFOV = 2.0 mrad)2, 50% energy
Focus infinity
2.3 Electrical Specifications
System power 100 to 240 VAC (for the system connection box)
Ethernet TCP/IPv4 protocol 10/100 MBit/s, electrically isolated, auto-negotiation
IP address: 192.168.42.30 default for the first scanner
192.168.42.31 default for the second scanner
+1 for each further scanner
Alarm output potential-free relay contacts: max. 30 V / 1 A, normally open / normally closed
2.4 Environmental Specifications
Ingress protection IP65 (IEC529) for the linescanner
Ambient temperature -40 to 50°C (-40 to 122°F), for scanner with housing, without cooling, no direct
sunlight
Warm-up time 20 min.
Lifetime 40,000 h MTBF (mean-time between failure), for the scanning system
1measured at slit response at 20 Hz scan rate, pixel at focus distance
2measured at slit response at 20 Hz scan rate, pixel at focus distance

Technical Data
Weights and Dimensions
15
2
2.5 Weights and Dimensions
Linescanner Length 180 mm (7.09 in)
Width 120 mm (4.72 in)
Height 200 mm (7.87 in)
Weight 7 kg (15.4 lbs)
Protective housing Length 300 mm (11.81 in)
Width 300 mm (11.81 in)
Height 300 mm (11.81 in)
Weight 8 kg (17.6 lbs)
Protective housing Length 452 mm (17.79 in)
Width 496 mm (19.53 in)
Height 450 mm (17.72 in)
Weight 13 kg (28.6 lbs)
with mounting bracket and protective sighting channel
Position indicator
Sensor head Length 50 mm (1.97 in)
Diameter 50 mm (M50 x 1,5) (1.97 in)
Weight 0.3 kg (0.66 lbs)
Junction box Length 84 mm (3.31 in)
Length 110 mm (4.33 in) with electronic tube
Width 79 mm (3.11 in)
Height 67 mm (2.64 in)
Weight 0.7 kg (1.5 lbs)
System connection box Width 380 mm (15 in)
Height 380 mm (15 in)
Deep 210 mm (8.3 in)
Weight 9.8 kg (22 lb) - netto
Packaging about 40 kg (88 lb) for one scanner system
about 80 kg (176 lb) for two scanner system

CS400 System
Hardware Manual, Rev. 1.0, Sep 2021
16
2.6 Scope of Delivery
The scope of delivery for a CS400 system includes the following:
CS400 Kit Linescanner (RAYTMP150HRR1)
7.5 m (24.6 ft) Ethernet cable
7.5 m (24.6 ft) power cable
7.5 m (24.6 ft) alarm/trigger cable
Spare window for linescanner (reorder: S-MP-WK-HR)
Protective Housing (A-MP-ENC)
stainless steel box
protective window (reorder: S-MP-WK-ENC)
grommet kit
adjustable mounting bracket
System connection box in the field (A-CS-CONBOX)
Fiber optic / RJ45 Ethernet converter:
4x Ethernet, 2x fiber optic channels
Power Supply 100/240 VAC to 24 VDC, 2.5 A
Fiber optic patch cable with SC connector, 2 m (6.6 ft) - 2 pieces
Basic Hardware Kit Position indicator with junction box (A-CS-SYSECPI)
Fiber Optic Converter Box in the control room
Fiber optic / RJ45 Ethernet Converter:
4x Ethernet, 2x fiber optic channels
Power Supply 110/230 VAC to 24 VDC, 1.25 A
Ethernet patch cable, 2 m (6.6 ft)
Fiber optic patch cable with SC connector, 2 m (6.6 ft) - 2 pieces
Tool Kit Hex key wrench 2.5 mm
Hex key wrench 4 mm
Hex key wrench 5 mm
Wrench 7x8 and 10x13
Key for locking/unlocking enclosure doors
Documentation CS400 hardware and software manual
MP linescanner operating instructions,
MP protocol manual (on data carrier only)

Pre-Installation
Environment
17
3
3 Pre-Installation
The customer is responsible for preparation of the sensor stand, installation of the position indicator with the trigger
bar and the complete field wiring as indicated in the appendix.
3.1 Environment
Please take note of the following:
•The maximum ambient temperature for the scanner within the protective housing is 50°C (122°F). If
necessary, add an additional shaded roof to protect the protective housing from direct sunlight or provide
water direct to the scanner.
•For details on grounding the sensor stand, please refer to the local building codes for lightning protection.
•The housing of the linescanner and the system connection box must have the same potential check for
good electrical contact at grounding wire connection.
3.2 Scanner Distance to Kiln
The CS system with one-scanner is suited for small to medium length kilns up to 60 m (200 ft) in length. For longer
kilns a system with two or more scanner will be required.
The linescanner has a 90° scan angle. The distance D between the scanner and the kiln required for complete
coverage of the kiln length L can be calculated as follows:
Figure 3-1: Distance D and Kiln Length L
D
L
Scanner
Kiln
D
=
1
2
⋅ L

CS400 System
Hardware Manual, Rev. 1.0, Sep 2021
18
3.3 Scanner Alignment
The optimal scanner alignment is shown in the figure below.
Figure 3-2: Scanner Alignment
3.4 Trigger Bar
A position indicator is mounted on the colder end of the kiln and generates a trigger pulse once per revolution to
supply the CS400 system with data on the rotational speed of the kiln. The installer must mount a trigger bar onto
the kiln shell as shown in the figure below.
The maximum ambient temperature for the position indicator is 230°C (446°F). For installing the position indicator
see section 4.4 Position Indicator, page 26.
Figure 3-3: Welding the Trigger Bar on the Kiln
Scanner stand
(dedicated tower or roof
of a building)
Scanner
Kiln
Kiln axis
Rotation
Kiln
Trigger bar
Trigger
bar

Pre-Installation
Cable Requirements
19
3
3.5 Cable Requirements
The following cables are necessary for standard installations, see also system drawings given in section
8.2 System Installation with Accessories, page 48.
•W1 power supply cable for scanner (preinstalled with system connection box)
•W3 trigger/alarm cable for linescanner (preinstalled with system connection box)
•W8 from the junction box of the position indicator to the system connection box (standard installation) or
to TSM remote control box (when used with accessory Tire Slip Monitoring).
•W9 from the TSM remote control box to the system connection box. This cable is used for data
communication, power supply, and trigger pulse.
•W14 from the MI connection box to the system connection box and between MI connection boxes when
more than one shadow sensor is installed. This cable is used for data communication and power supply
to the pyrometer.
•W15 from the Endurance connection box to the system connection box. This cable is used for data
communication and power supply to the pyrometer.
•W16 MI sensing head cable.
•W17 Endurance sensing head cable.
•W18 Ethernet communication cable for scanner (preinstalled with system connection box)
•W20 Fiber optic cable from system connection box to the control room and to the second scanner (if
used). Fiber optic cable to be provided by customer.
•W22 Ethernet cable from fiber optic converter (control room) to the PC.
•W23 from the position indicator head to the TSM junction box.
•W24 Power supply cable 100 to 240 VAC.
•W25 Fiber optic cable from the first scanner to the second scanner (if used). Fiber optic cable to be
provided by customer.
Note
All copper cables must be shielded! The wires from W9, W14, and W15 must be a twisted pair! Local building
codes should be observed when selecting cables!
Table 3-1: Required Cables
Cable
Distance
Cable features
Supplied from …
Example / Remarks
W1, W3
7.5 m (25 ft.)
preinstalled
Manufacturer
W8
350 m (380 yd)
3 x 0.25 mm²,
24 AWG, 3 conductors, shielded
Customer
(N)YLHCY-J 3 × 0.25 mm²
Manhattan/CDT, P/N M13233
W9
350 m (380 yd)
2 x 2 x 0.25 mm²,
24 AWG, 3x twisted pair, shielded
Customer
LifYCY 2 × 2 × 0.25 mm²
W14
350 m (380 yd)
2 x 2 x 0.5 mm²,
20 AWG, 2 x twisted pair, shielded
Customer
max. 5 pyrometers
350 m (380 yd)
2 x 2 x 1.5 mm²,
16 AWG, 2 x twisted pair, shielded
Customer
max. 14 pyrometers
W15
350 m (380 yd)
2 x 2 x 1.5 mm²,
16 AWG, 2x twisted pair, shielded
Customer
W16
8 m (26 ft)
preinstalled
Manufacturer
W17
15 m (49 ft.)
preinstalled
Manufacturer

CS400 System
Hardware Manual, Rev. 1.0, Sep 2021
20
W18
7.5 m (25 ft.)
Manufacturer
W20
< 2 km (1.2 mi)
Fiber optic cable (outdoor),
2 fibres, multi-mode, 62.5/125 µm or 50/125
µm, equipped with SC connectors
Customer
Standard cable designation:
A-
W22
2 m (6.5 ft.)
Ethernet patch cable (CAT5, RJ-45)
Manufacturer
W23
5 m (15 ft.)
Manufacturer
W24
Power supply cable 100 to 240 VAC, 50 / 60
Hz, min. 3 x 1.5 mm² (16 AWG)
Customer
NYY
W25
< 2 km (1.2 mi)
Fiber optic cable (outdoor),
2 fibres, multi-mode, 62.5/125 µm or 50/125
µm, equipped with SC connectors
Customer
Standard cable designation:
A-
Note
The cable length causes a certain voltage drop on the power cable. In case of using multiple sensors (shadow
pyrometers via W14), longer cable lengths, or less gauges it must always be ensured, that the sensor will be
supplied with the minimal voltage power!
Voltage requirements:
•Linescanner: min. 18 VDC
•Burning zone pyrometer: min. 20 VDC
•Shadow pyrometer: min. 12 VDC