Neousys IGT-30 Series User manual

Neousys Technology Inc.
IGT-30 Series Industrial Gateway
User Manual
Revision 1.0

Table of Contents
Table of Contents
Table of Contents...................................................................................................................2
Legal Information...................................................................................................................3
Contact Information...............................................................................................................4
Declaration of Conformity.....................................................................................................4
Copyright Notice....................................................................................................................5
Safety Precautions.................................................................................................................6
Service and Maintenance ......................................................................................................7
ESD Precautions....................................................................................................................7
About This Manual.................................................................................................................8
1. Introduction
1.1 IGT-30 Series Overview..............................................................................................9
1.2 IGT-30D/ IGT-31D Hardware Specifications............................................................11
2. System Overview
2.1 IGT-30/ IGT-30D Packing List...................................................................................12
2.2 Enclosure Dimensions.............................................................................................13
2.3 Enclosure Front View...............................................................................................14
2.4 Enclosure Top View..................................................................................................15
3. System LED
3.1 Power & System Status LED ...................................................................................16
3.2 Ethernet Port & LED.................................................................................................17
4. Digital I/O and DC Connector
4.1 Digital Input Connector (X1) & Pin Definition.........................................................18
4.2 Digital Output Connector (X2) & Pin Definition......................................................19
4.3 Serial Port (X3) & Console Port Pin Definition.......................................................20
4.4 DC Connector Definition..........................................................................................21
5. System Setup
5.1 External microSDHC Installation/ Replacement ....................................................23
5.2 Internal microSDHC Card & Battery Installation....................................................24
5.3 PCIe Mini Installation ...............................................................................................30
5.4 DIN Rail Installation..................................................................................................38
5.5 Power-on the System...............................................................................................40
6. Initial Login
6.1 Login via Console Port ............................................................................................41
6.2 Login via Ethernet....................................................................................................44
6.3 Utility Script ..............................................................................................................48
7. Digital Input and Output
7.1 Mode of Digital Inputs..............................................................................................49
7.2 Wiring of Digital Input..............................................................................................50
7.3 Wiring of Digital Output...........................................................................................51
Appendix A

Legal Information
Legal Information
All Neousys Technology Inc. products shall be subject to the latest Standard
Warranty Policy
Neousys Technology Inc. may modify, update or upgrade the software, firmware or
any accompanying user documentation without any prior notice. Neousys
Technology Inc. will provide access to these new software, firmware or
documentation releases from download sections of our website or through our
service partners.
Before installing any software, applications or components provided by a third party,
customer should ensure that they are compatible and interoperable with Neousys
Technology Inc. product by checking in advance with Neousys Technology Inc..
Customer is solely responsible for ensuring the compatibility and interoperability of
the third party’s products. Customer is further solely responsible for ensuring its
systems, software, and data are adequately backed up as a precaution against
possible failures, alternation, or loss.
For questions in regards to hardware/ software compatibility, customers should
contact Neousys Technology Inc. sales representative or technical support.
To the extent permitted by applicable laws, Neousys Technology Inc. shall NOT be
responsible for any interoperability or compatibility issues that may arise when (1)
products, software, or options not certified and supported; (2) configurations not
certified and supported are used; (3) parts intended for one system is installed in
another system of different make or model.

Contact Information / Declaration of Conformity
Contact Information
Headquarters
(Taipei, Taiwan)
Neousys Technology Inc.
15F, No.868-3, Zhongzheng Rd., Zhonghe Dist., New Taipei City, 23586, Taiwan
Tel: [phone] Fax: [phone] Email, Website
Americas
(Illinois, USA)
Neousys Technology America Inc.
3384 CommercialAvenue, Northbrook, IL 60062, USA
Tel: [phone] Email, Website
China Neousys Technology (China) Ltd.
Room 612, Building 32, Guiping Road 680, Shanghai
Tel: [phone] Email, Website
Declaration of Conformity
FCC This equipment has been tested and found to comply with the limits for a Class
Adigital device, pursuant to part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the user will be required to correct
the interference at own expense.
CE The product(s) described in this manual complies with all applicable European
Union (CE) directives if it has a CE marking. For computer systems to remain
CE compliant, only CE-
compliant parts may be used. Maintaining CE
compliance also requires proper cable and cabling techniques.

Copyright Notice
Copyright Notice
All rights reserved. This publication may not be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language or
computer language, in any form or by any means, electronic, mechanical,
magnetic, optical, chemical, manual or otherwise, without the prior written
consent of Neousys Technology, Inc.
Disclaimer This manual is intended to be used as an informative guide only and is subject
to change without prior notice. It does not represent commitment from Neousys
Technology Inc. Neousys Technology Inc. shall not be liable for any direct,
indirect, special, incidental, or consequential damages arising from the use of
the product or documentation, nor for any infringement on third party rights.
Patents and
Trademarks
Neousys, the Neousys logo, Expansion Cassette, MezIOTM are registered
patents and trademarks of Neousys Technology, Inc.
Windows is a registered trademark of Microsoft Corporation.
Intel®, Core™ is a registered trademark of Intel Corporation
NVIDIA®, GeForce®is a registered trademark of NVIDIA Corporation
Texas Instruments (TI) and Sitara are registered trademarks of Texas
Instruments Incorporated.
All other names, brands, products or services are trademarks or registered
trademarks of their respective owners.

Safety Precautions
Safety Precautions
Read these instructions carefully before you install, operate, or transport the system.
Install the system or DIN rail associated with, at a sturdy location
Install the power socket outlet near the system where it is easily accessible
Secure each system module(s) using its retaining screws
Place power cords and other connection cables away from foot traffic. Do not
place items over power cords and make sure they do not rest against data cables
Shutdown, disconnect all cables from the system and ground yourself before
touching internal modules
Ensure that the correct power range is being used before powering the device
Should a module fail, arrange for a replacement as soon as possible to minimize
down-time
If the system is not going to be used for a long time, disconnect it from mains
(power socket) to avoid transient over-voltage

Service and Maintenance/ ESD Precautions
Service and Maintenance
ONLY qualified personnel should service the system
Shutdown the system, disconnect the power cord and all other connections
before servicing the system
When replacing/ installing additional components (expansion card, memory
module, etc.), insert them as gently as possible while assuring proper connector
engagement
ESD Precautions
Handle add-on module, motherboard by their retention screws or the module’s
frame/ heat sink. Avoid touching the PCB circuit board or add-on module
connector pins
Use a grounded wrist strap and an anti-static work pad to discharge static
electricity when installing or maintaining the system
Avoid dust, debris, carpets, plastic, vinyl and styrofoam in your work area.
Do not remove any module or component from its anti-static bag before
installation

About This Manual
8
About This Manual
This manual introduces Neousys IGT-30 series, an industrial grade gateway that can
be deployed in a complex communication network. The manual covers IGT-30 series
connections, LED indicators, initial setup and installation of the system.
Revision History
Version Date Description
1.0 Sep. 2019 Initial release

IGT-30 Series
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1. Introduction
Neousys IGT-30D/ IGT-31D are rugged industrial grade ARM-based gateway.
Based on Texas Instruments’ Sitara AM335x family and coupled with Debian
operating system, IGT-30D/ IGT-31D are in compliance with CE/FCC, shock,
vibration, etc. certifications.
1.1 IGT-30 Series Overview
Neousys IGT-30 series, equipped with AM3352 from
Texas Instrument's Sitara AM335x family, is an
ARM-based Box PC aimed at Industrial Internet of
Things (IIoT) Gateway and Industry 4.0 applications.
As required by any industrial applications, IGT-30
series is shipped as a ready system preinstalled with
Debian and in compliance with common industrial
certifications such as CE/FCC, shock and vibration.
It has a power input range of 12 to 25 VDC and a
wide operating temperature from -25°C to 70°C to
ensure IGT-30 continues to function under harsh
industrial conditions.
IGT-30 series supports PoE Powered Device (PD) mode meaning it can be powered
by a LAN cable from a PoE Power Sourcing Equipment (PSE), and at the same time
transfer data via this cable as well. IGT-30 series has I/Os that are applicable to a
range of industrial grade sensors. It features one USB2.0 port, two 10/100M LAN
ports, one configurable COM port (RS-232/422/485) and a CAN bus port (IGT-31D
only). In addition to the ports mentioned, there are 8 built-in isolated digital input
channels that accept discrete signals from various sensors or buttons/ switches.
There are also 2 built-in isolated digital output channels to control actuators and
indicators.
Communication wise, IGT-30 series has a mini PCIe slot and a USIM holder allowing
it to transmit acquired data and system status via 3G, 4G or WiFi (mini PCIe WiFi
module). There are two openings on top of IGT-30 series for users to mount the SMA
connector of the wireless module. In terms of storage, IGT-30 series has dual
microSDHC slots, one internal and one external. This design allows users to

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separate system/ user data and can also expedite in OS deployment for mass
production. Inherited from its predecessor, IGT-30 series features six LED indicators
and two function buttons that can be programmed by users. The function buttons can
act as controls for IGT-30 series and exclude the need for external input devices,
such as keyboard/ mouse.

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1.2 IGT-30D/ IGT-31D Hardware Specifications
System Specification
IGT-30D IGT-31D
Processor Texas Instrument Sitara AM3352 1GHz Processor
Memory module 1GB DDR3L SDRAM
Input/ Output Interface
Ethernet: 1x 10/ 100Mbit LAN
1x 10/ 100Mbit LAN with PoE (PD)
USB port 1x USB2.0
Storage expansion 2x microSDHC (internal x1, external x1)
Serial port 1x software configurable RS-232/ 422/ 485 port
Console port 1x 3-wired RS-232 port
User LED 6x user programmable LED
Function button 2x user programmable function buttons
Power button 1x power button
Reset button 1x reset button
CAN bus NA Isolated CAN bus port, 2.0 A/ B
Wireless expansion mini PCIe (USB signal only) + internal SIM slot x1
Digital Input
Digital input 8x digital input channels
Input signal type Dry contact/ sinking/ sourcing
Isolation voltage 3750Vms
Logic “0” voltage 11~24V
Logic “1” voltage 0~1.5V
Digital Output
Digital output 2x output channels
Output signal type Sinking/ sourcing
Isolation voltage 1500Vms
Rated driving current 500mA
Rated driving voltage 24 VDC/ VAC

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2. System Overview
Upon receiving and unpacking your IGT-30/ IGT-30D system, please check
immediately if the package contains all the items listed in the following table. If any
item(s) are missing or damaged, please contact your local dealer or Neousys
Technology.
2.1 IGT-30/ IGT-30D Packing List
System
Item IGT-30/ IGT-30D Qty
1 IGT-30 or IGT-30D 1
2 3-pole terminal block 1
3 10-pole terminal block 3
4 Cover plate 1
5 M3 flat screw 1
6 DIN-rail clip set 1
NOTE
The BR2032 battery is not included with the purchase of the system. The battery is
user provided and is responsible for the system’s real-time clock.

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2.2 Enclosure Dimensions
Neousys IGT-30 enclosure dimensions come in a footprint measuring just 103.65 (H)
x 43.0 (W) x 76.5 (D) mm. The compact dimensions make it easy to setup and
deploy in areas where space is limited. It also comes with a DIN clip for DIN-rail
mounting purposes.

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2.3 Enclosure Front View
There is a power status indicator LED, six user-definable LEDs, microSDHC
expansion slot (under cover plate), SIM card slot, USB port, Ethernet port, two
user-definable function buttons, two DI/ DO connectors, console port, CAN bus
(IGT-31D only) and reserved ports.

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2.4 Enclosure Top View
Top of the enclosure features a 3-pin DC power connector, serial port (RS-232/ 422/
485), console port, power button, reset button and an antenna opening.

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3. System LED
The system has 6 user definable LED indicators for users to program accordingly to
their needs. However, there are some LEDs that come with preset default statuses
that will be mentioned in this chapter. Other LEDs you will find on the system include
the Ethernet port and the power status LED.
3.1 Power & System Status LED
There are seven (7) system status LEDs that include a power
status LED and six (6) user programmable LEDs where some
may have predefined settings.
Label Name Status
description
Preset status
PWR Power Green: System
on
Off: System off
Power status indicator with
green color. On if power on, and
off if power off
L0 LED 0 Amber, User
definable
Amber LED. User-defined
behavior. Configured by default
as system heart-beat
L1 LED 1 Amber, User
definable
Amber LED. User-defined
behavior. No default function.
L2 LED 2 Amber, User
definable
Amber LED. User-defined
behavior. Configured by default
as External SD activity.
L3 LED 3 Amber, User
definable
Amber LED. User-defined
behavior. Configured by default
as Internal SD activity.
L4 LED 4 Amber, User
definable
Amber LED. User-defined
behavior. No default function.
L5 LED 5 Amber, User
definable
Amber LED. User-defined
behavior. No default function.

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3.2 Ethernet Port & LED
The Ethernet port provides network connectivity. In addition to the console port, it is
one of the two ports that may be used for system’s initialization. The LED status
indicator light functions are described as below.
LED indicator Color Status description
Connection status Amber Steady on: Connection established
Blinking: Data activity
Connection Speed Green Steady on: 100Mbps connection established
Off: 10Mbps connection established

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4. Digital I/O and DC Connector
There are three I/O connectors on IGT-30D/ IGT-31D, each serving a different
purpose and function from one another. They consist of digital input/ output, console
and serial port. There is also a DC connector at the top of the system.
4.1 Digital Input Connector (X1) & Pin Definition
X1 connector on the front panel comprises of ten pins starting with Pin X1.1 from the
top in numeric order downwards to X1.10. It is dedicated for digital input functions.
Pin Channel Description Pin Channel Description
X1.1 DI_COM Common point of
digital inputs
X1.6 DI_3 Digital input 3
X1.2 DRY_COM Common point of dry
contact inputs. Modify
corresponding DIP
switches to enable dry
contact input.
X1.7 DI_4 Digital input 4
X1.3 DI_0 Digital input 0 X1.8 DI_5 Digital input 5
X1.4 DI_1 Digital input 1 X1.9 DI_6 Digital input 6
X1.5 DI_2 Digital input 2 X1.10 DI_7 Digital input 7

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4.2 Digital Output Connector (X2) & Pin Definition
X2 connector on the front panel comprises of ten pins starting with Pin X2.1 from the
top in numeric order downwards to X2.10. It is dedicated for digital output functions.
Pin Channel Description Pin Channel Description
X2.1 DO_0_A Digital output
0.
X2.6 Reserved Reserved pin.
Please keep it
unconnected
X2.2 DO_0_B X2.7
X2.3 DO_1_A Digital output
1.
X2.8 CAN+ CAN High signal
(IGT-31D only)
X2.4 DO_1_B X2.9 CAN- CAN Low signal
(IGT-31D only)
X2.5 Reserved Reserved pin.
Please keep it
unconnected.
X2.10 CAN_GND CAN ground
(IGT-31D only)

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4.3 Serial Port (X3) & Console Port Pin Definition
X3 connector on the top panel comprises of ten pins starting with Pin X3.1 to X3.10.
It features signals for a serial port and a console port. The serial port, in the
preinstalled Debian operating system, is mapped to ttyS1, and is software
configurable among RS-232, RS-422 and RS-485. The following table shows the
definition of the ten pins.
Pin Channel RS-422 RS-485 RS-232
X3.1 TX+ TX+ of ttyS1 Data+ of ttyS1 Rx of ttyS1
X3.2 TX- TX- of ttyS1 Data- of ttyS1 -
X3.3 RX+ RX+ of ttyS1 - Tx of ttyS1
X3.4 RX- RX- of ttyS1 - -
X3.5 GND Ground of serial port. This pin connects to system digital ground.
X3.6 Reserved Reserved pin. Please keep it unconnected.
X3.7 Reserved
X3.8 CTX Tx of Console Port (RS-232 signal)
X3.9 CRX Rx of Console Port (RS-232 signal)
X3.10 GND Ground of serial port. This pin connects to system digital ground.