Neuson 3001 User manual

Operator's Manual
Dumper
Machine model 3001
Edition 2.0
Language English
Item no. 1000172672

Documentation
Description Order no.
Operator's Manual 1000172672
Service manual 1000156004
Spare parts list 1000173900
Legend
Edition Issued
2.0 03/2007
Copyright – 2007 Neuson Baumaschinen GmbH, Linz-Leonding
Printed in Austria
All rights reserved
Nopartofthispublicationmay be reproduced, translatedorusedinanyformorbyanymeans – graphic, electronic
or mechanical including photocopying, recording, taping or information storage orretrieval systems – without prior
permission in writing from the manufacturer.
The cover features the machine with possible optional equipment.
Neuson Baumaschinen GmbH
Haidfeldstrasse 37
A-4060 Linz-Leonding
Document: BA 3001 En
Order no.: 1000172672
Edition: 2.0

BA 3001 En - Ausgabe 2.0 * Ba345001en2_0IVZ.fm I-1
table of contents
table of contents
I
Introduction
Important information on this Operator's Manual ..................................................... 1-1
Brief description ....................................................................................................... 1-2
Regulations .............................................................................................................. 1-2
EC Declaration of Conformity for 3001 dumper ....................................................... 1-3
Type labels and component numbers ...................................................................... 1-4
Other signs and symbols ......................................................................................... 1-6
Safety instructions
Identification of warnings and dangers .................................................................... 2-1
Warranty .................................................................................................................. 2-1
Designated use and exemption from liability ........................................................... 2-2
General conduct and safety instructions .................................................................. 2-3
Organisational measures ................................................................................... 2-3
Selection and qualification of staff, basic responsibilities .................................. 2-4
Safety instructions regarding operation ................................................................... 2-5
Normal operation ............................................................................................... 2-5
Trailer operation ................................................................................................ 2-7
Safety instructions for maintenance ......................................................................... 2-8
Warning of special hazards ................................................................................... 2-10
Electric energy ................................................................................................. 2-10
Gas, dust, steam, smoke ................................................................................. 2-10
Hydraulics ........................................................................................................ 2-11
Noise ............................................................................................................... 2-11
Oil, grease and other chemical substances ..................................................... 2-11
Battery ............................................................................................................. 2-11
Tyres ................................................................................................................ 2-11
Operation
Description of 3001F components (overview) ......................................................... 3-2
Description of 3001S components (overview) ......................................................... 3-3
Control stand overview ............................................................................................ 3-4
Instrument panel overview ....................................................................................... 3-5
Putting into operation ............................................................................................... 3-6
Safety instructions ............................................................................................. 3-6
Putting the machine into operation for the first time .......................................... 3-6
Running-in period .............................................................................................. 3-6
Check lists ......................................................................................................... 3-7
Start-up checklist ............................................................................................... 3-7
Operation checklist ............................................................................................ 3-8
Parking checklist ................................................................................................ 3-8
Driving the dumper .................................................................................................. 3-9
Preheating start switch: overview ...................................................................... 3-9
Accelerator pedal: overview .............................................................................. 3-9
Telltales and warning lights: overview ............................................................ 3-10
Before starting the engine ............................................................................... 3-12
Starting the engine: general ............................................................................ 3-12
Procedure ........................................................................................................ 3-12
When the engine has started ... ....................................................................... 3-13
Engine warm-up .............................................................................................. 3-13
Jump-starting the engine (supply battery) ....................................................... 3-13
Special instructions for driving on public roads ............................................... 3-14
Moving off ........................................................................................................ 3-14
Accelerator pedal ............................................................................................. 3-14
Hydraulic brake ................................................................................................ 3-15
table of contents

I-2 BA 3001 En - Ausgabe 2.0 * * Ba345001en2_0IVZ.fm
table of contents
Mechanical brake ............................................................................................. 3-15
Low/high speed ...................................................................................................... 3-15
Hazard warning system ......................................................................................... 3-15
Driving on slopes ................................................................................................... 3-16
Specific safety instructions .............................................................................. 3-16
Driving on slopes with a loaded skip ................................................................ 3-16
Driving on slopes with an empty skip ............................................................... 3-16
Driving across slopes ....................................................................................... 3-16
Parking the machine ........................................................................................ 3-17
Loading the machine ....................................................................................... 3-18
Seat adjustment ..................................................................................................... 3-19
Weight adjustment ........................................................................................... 3-19
Horizontal adjustment ...................................................................................... 3-19
Backrest adjustment ........................................................................................ 3-19
Seat belt ................................................................................................................. 3-20
Engine cover .................................................................................................... 3-21
Working with the machine ...................................................................................... 3-22
General safety instructions .............................................................................. 3-22
Dumper 3001 front skip operation .......................................................................... 3-23
Dumper 3001 swivel skip operation ....................................................................... 3-24
Rollbar .................................................................................................................... 3-25
Towing ................................................................................................................... 3-26
Opening the high-pressure circuit .................................................................... 3-26
Centre pivot prop ................................................................................................... 3-27
Locking the control levers ...................................................................................... 3-27
Crane handling the machine .................................................................................. 3-28
Loading and transporting the machine ............................................................ 3-29
Strapping down the machine ........................................................................... 3-30
Battery master switch ............................................................................................. 3-30
Troubleshooting
Engine trouble ......................................................................................................... 4-1
Maintenance
Introduction .............................................................................................................. 5-1
Front skip maintenance prop ............................................................................. 5-1
Swivel skip maintenance prop ........................................................................... 5-2
Fuel system .............................................................................................................. 5-3
Specific safety instructions ................................................................................ 5-3
Refuelling ........................................................................................................... 5-3
Stationary fuel pumps ........................................................................................ 5-4
Diesel fuel specification ..................................................................................... 5-4
Bleeding the fuel system .................................................................................... 5-4
Fuel prefilter with water separator ..................................................................... 5-5
Replacing the fuel filter ...................................................................................... 5-6
Engine lubrication system ........................................................................................ 5-7
Checking the oil level ......................................................................................... 5-7
Filling up engine oil ............................................................................................ 5-8
Engine and hydraulics cooling system ..................................................................... 5-9
Specific safety instructions ................................................................................ 5-9
Checking/filling up coolant ............................................................................... 5-10
Air filter ................................................................................................................... 5-12
Replacing the filter ........................................................................................... 5-13
V-belt ...................................................................................................................... 5-14
Checking V-belt tension ................................................................................... 5-14
Retightening the V-belt .................................................................................... 5-15
Hydraulic system .................................................................................................... 5-16
Specific safety instructions .............................................................................. 5-16

BA 3001 En - Ausgabe 2.0 * Ba345001en2_0IVZ.fm I-3
table of contents
Checking the hydraulic oil level ....................................................................... 5-17
Filling up hydraulic oil ...................................................................................... 5-18
Changing hydraulic oil ..................................................................................... 5-19
Fouling indicator for hydraulic oil filter ............................................................. 5-19
Replacing the hydraulic oil filter element ......................................................... 5-19
Important information for the use of biodegradable oil .................................... 5-20
Checking hydraulic pressure lines ................................................................... 5-21
Tyres ...................................................................................................................... 5-22
Inspection work ................................................................................................ 5-22
Wheel change .................................................................................................. 5-23
Axles ...................................................................................................................... 5-24
Checking the oil level and filling up oil ............................................................. 5-24
Draining oil ....................................................................................................... 5-24
Electric system ....................................................................................................... 5-25
Specific safety instructions .............................................................................. 5-25
Service and maintenance work at regular intervals ......................................... 5-25
Instructions concerning specific components .................................................. 5-26
Alternator ......................................................................................................... 5-26
Battery ............................................................................................................. 5-27
General maintenance work .................................................................................... 5-28
Cleaning .......................................................................................................... 5-28
General instructions for all areas of the machine ............................................ 5-28
Exterior of the machine .................................................................................... 5-29
Engine compartment ....................................................................................... 5-29
Screw connections and attachments ............................................................... 5-29
Pivots and hinges ............................................................................................ 5-29
Fluids and lubricants .............................................................................................. 5-30
Maintenance plan (overview) ................................................................................. 5-31
Lubrication plan ..................................................................................................... 5-33
Specifications
Chassis .................................................................................................................... 6-1
Engine ...................................................................................................................... 6-1
Travelling drive ........................................................................................................ 6-1
Brakes ...................................................................................................................... 6-1
Steering system ....................................................................................................... 6-2
Work hydraulics ....................................................................................................... 6-2
Skip .......................................................................................................................... 6-2
Drive specifications .................................................................................................. 6-2
Electric system ......................................................................................................... 6-3
Fuse box ............................................................................................................ 6-3
Relays ................................................................................................................ 6-4
Tyres ........................................................................................................................ 6-4
Noise levels ............................................................................................................. 6-4
Coolant compound table .......................................................................................... 6-5
Dimensions model 3001 front skip ........................................................................... 6-6
Dimensions model 3001 swivel skip ........................................................................ 6-7
Safety instructions for operation of earth moving machines
Preliminary remark ................................................................................................... 7-1
Designated use ........................................................................................................ 7-1
General .................................................................................................................... 7-2
Danger area ............................................................................................................. 7-3
Stability .................................................................................................................... 7-3
Operation ................................................................................................................. 7-4
Assembly, maintenance, repair ............................................................................... 7-8
Towing and transporting ........................................................................................ 7-10
Monitoring .............................................................................................................. 7-10