New Buck Corporation 94NC User manual

MODEL 94NC
NON-CATALYTIC UNIT
Buck Stove
FEATURES
PREPARATIONS INSTALLATION
OPERATION MAINTENANCE SAFETY
FIREPLACE INSERT & FREESTANDING
SAFETY NOTICE
IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY
RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.
CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL
BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION
BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED
TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE
P.O. BOX 69
SPRUCE PINE, N.C. 28777
www.buckstove.com Revised August 2010

TABLE OF CONTENTS
Important Instructions ............................................................................2
SECTION I: Introduction.......................................................................3
Type of wood and loading procedures ...................................................3
Parts List.................................................................................................4
SECTION II: Masonry Insert Installation..............................................5
Installation Preparation-Fireplace ..........................................................6
Mounting Trim Panels............................................................................7
SECTION III: Residential Freestanding Installation............................11
Floor Protection....................................................................................12
Installing thimble through combustible wall.......................................14
Final Check ..........................................................................................18
Clearances: Residential / Single Wall pipe...........................................19
SECTION IV: Wood Heater Safety......................................................20
SECTION VI: Operation......................................................................21
Room Air Blower Operation ................................................................22
SECTION VII: Troubleshooting ..........................................................23
Warranty...............................................................................................26

INSTALLATION, OPERATION, AND
MAINTENANCE INSTRUCTIONS
MODEL 94NC
BEFORE INSTALLING YOUR NEW BUCK STOVE,
READ THE ENTIRE INSTRUCTION MANUAL
IMPORTANT INSTRUCTIONS
 The New Buck Corp. non-catalytic Model 94NC has been tested and listed by ITS,
(Warnock Hersey) to ANSI/UL Standards, :UL1482(2000) :UL1482(2006) :UL1482
(2010) Standard for Room Heaters, Solid Fuel Type.
 Install and operate your unit according to instructions provided in this manual. Local
building codes may apply; therefore, contact your local building inspector or fire marshal
for necessary installation requirements and permits which may go beyond these
instructions. Contact your insurance company for coverage and installation inspection.
 “DO NOT INSTALL IN SLEEPING ROOMS.”
 NOTE: When burning any unit or appliance that combusts fuel for heat, such as
coal, oil, wood or natural and (L.P.) liquid petroleum gas. We highly recommend the
use of smoke and carbon monoxide detectors in your home.
 Examine the masonry fireplace and chimney prior to installation of fireplace accessory to
determine that construction meets the minimum fireplace construction requirements
illustrated in instructions, that it is free from cracks, loose mortar, creosote deposits and
other blockage or other signs of deterioration.
WARNING
THIS UNIT GENERATES A LOT OF HEAT, SO TREAT IT WITH CARE. HOT
WHILE IN OPERATION! KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS.”DO NOT USE CHEMICALS OR FLUIDS TO
START THE FIRE.” “DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS.” DO
NOT CONNECT TO ANY DISTRIBUTION DUCT OR SYSTEM. READ ALL
INSTRUCTIONS BEFORE INSTALLING AND USING THE APPLIANCE. FAILURE
TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY
INJURY OR EVEN DEATH. SAVE THESE INSTRUCTIONS FOR FUTURE
REFERENCES.
CAUTION
DO NOT USE MORE THAN ONE STOVE TO A CHIMNEY. DO NOT USE A FLUE
INTENDED FOR A GAS APPLIANCE.
Page 2

SECTION I
INTRODUCTION
Your new MODEL 94NC is a non-catalytic unit designed to meet the most stringent emissions
standards without use of a catalytic combustor. This effect is achieved through use of
secondary air which is mixed with primary air in unit’s firebox.
For peak performance, we suggest the use of natural seasoned hard wood, loading wood
length way from front to rear.
NOTE: Soft woods such as pine, create more creosote, clogging of chimney and produce a less
efficient burn performance.
You should not burn trash or garbage, artificial or paper logs, gift wrapping, treated or
painted wood or any type of coal or flammable fluids.
The primary air, which is controlled by user, burns the wood. Secondary air is admitted into
firebox through secondary air tubes at top of the firebox. This secondary air burns impurities
in smoke released from initial wood burning. The temperature necessary for this combustion
is maintained through firebrick refractory. If any more technical information is necessary,
contact your local dealer.
Under specific test conditions this heater has been shown to deliver heat at rates ranging from
approximately :
11,900 BTU/HR. on Low
42,100 BTU/HR. on High
This unit is equipped with a standard room air blower.
CAUTION
YOUR CHIMNEY OR FLUE MUST BE CORRECTLY SIZED. A CHIMNEY OR FLUE
THAT IS TOO SMALL OR LARGE IN DIAMETER OR TOO SHORT, CAN CAUSE
YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED.
Page 3

EPA COMPLIANCE STATUS
The Model 94NC heater meets U.S. Environmental Protection Agency’s Emission limits for non-
cat wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to
deliver heat at rates ranging from approximately11,900to42,000BTU/hr for the Model 94NC.
MODEL 94NC
WOOD STOVE
1. Secondary air tubes
2. Blower control (rheostat)
3. Primary air control
4. Warm air outlets
5. Baffles (interior of stove)
6. Air inlet
7. Cast Door
8. Hearth extension
9. Power cord
10. Disc thermostat
11. Motor guard screen
12. Automatic/off/man. switch
13.
Bottom secondary air channel
14. Hinge Block
15. Pipe stop
16. Outer top
17. Door glass
18. Glass clips
19. Hearth
20. Door gasket
21. Side glass
22. Side glass gasket
23. Firebrick
24. Motor
25. Motor mount bracket
26. Cover Door
27. Cover door screws
28. Shot gun air box
29. Ash pan
30. Bay side overlay
31. Door handle & spring handle
32. Top air wash
33. Cast door glass gasket
34. Cover door hinge
35. Magnet holder
36. Cover door Magnet
37. Door latch
38. Door latch screw
39. Top baffle board
40. Hinge pins
41. 8" Flue exit
42. Hinge cap
(29) (12)
(3)
(9)
(31)
(30)
(16)
(19)
(7)
(2)
(24)
(36) (35)
(41)
(4)
(22)
(42)
(20)
(28)
(1)
(13)
(23)
(39)
(15)
(14)
(34)
(5)
(21)
(17)
(26)
(8)
(37) & (38)
(18)
(11)
(32)
(33)
(40)
(10)
(25)
(27)
Page 4

SECTION II
MASONRY INSERT INSTALLATION
The Model 94NC may be installed using an all masonry fireplace built in accordance with
Uniform Building Code and National Fire Protection Association (NFPA). The first step in
this type of installation is to determine acceptability of fireplace and chimney for use with
a woodstove. Both construction and condition of fireplace are important consid-
erations when installing a woodstove. The chimney should extend at least 3' above roof and
at least 2' above any point of roof within 10'.
MINIMUM CLEARANCE MASONRY INSERT
A. Side Wall Combustible
B. Front Floor Protector
C. Side Floor Protector
D. Side Wood Trim
E. Top Wood Trim
F. Mantel or Brackets
12"
16"
8"
10"
18"
24"
MODEL 94NC
1. The hearth must be of masonry construction and must extend a minimum of 16" in front of
firebox opening and a minimum of 8" to either side of firebox opening.
Minimum floor protection under unit must have an R-value of 0.30.
2. If there is not minimum hearth protection from front of firebox opening and front of
masonry hearth, a floor protector must be used in front of hearth to protect combustible
materials. The floor protector must be 3/8" minimum thickness non-combustible material
or equivalent.(See Page 12,13).
F
B
A
E
C
D
CAUTION
REMEMBER TO HAVE YOUR CHIMNEY INSPECTED FOR LEAKS AND BLOCKAGE
BEFORE YOU INSTALL YOUR STOVE. “DO NOT CONNECT THIS UNIT TO A
CHIMNEY FLUE SERVING ANOTHER APPLIANCE.”
Page 5

POSSIBLE TOOLS NEEDED FOR INSTALLATION
If you decide to install your own stove, there are several hand tools you may need to do the job.
If you do not already have them, they are readily available at most hardware stores.
Caulking gun
Large adjustable wrench (may not be needed)
Drop cloths or newspapers
Vacuum cleaner or whisk broom
Flashlight
1 tube of RTV silicone, Code 103 or 106, or high temperature rubber cement rated between 450o
F- 600o F
7/32" drill bit and drill
Socket/Ratchet Set
INSTALLATION PREPARATION
Fireplace:
1. Locate furniture and other materials away from front of fireplace to allow free access to
fireplace.
2. Cover hearth and adjacent floor areas with a drop cloths to protect from soiling or marring
surface.
3. Remove existing fireplace damper plate.
4. Thoroughly clean fireplace of ashes and soot.
5. Check chimney and smoke chamber for excessive buildup of creosote or soot. Also, check
for obstructions, such as bird’s nests. If chimney is excessively dirty, clean it or have
someone clean it professionally BEFORE installing or using room heater.
6. If fireplace has an ash dump or outside air provision, these must be sealed off with metal or
tightly packed non-combustible insulation to prevent cold air from entering fireplace
chamber.
MASONRY INSERT INSTALLATION
INSTALLATION OPTIONS
This unit (appliance) may be installed into an all masonry fireplace, built in accordance with
Uniform Building Code and National Fire Protection Association (NFPA 211).
NOTE: Check with local building officials for any permits required for installation of this unit
and notify your insurance company before proceeding with installation
Improperly drawing fireplaces, oversize flue liners or to meet codes in certain areas it is recom-
mended that one of the flowing procedures be followed.
A. A Chimney Connector be installed from appliance flue exit through damper with an air
-tight face seal. See option (A) Figure 2, page 7.
B. A listed Direct Connect be installed from appliance flue exit through damper into first
section of flue liner with an air-tight seal. See option (B) Figure 3, page 7.
C. A Positive Connect be installed from appliance flue exit continuing up through entire
chimney and exiting at top of the chimney. See option (C) Figure 4, page 7.
Page 6

OPTION (B) Figure 3,
REMOVE
DAMPER
OR WIRE IT
OPEN
BLOCK-OFF PLATE
OR DAMPER
ADAPTER
SEAL TRIM PANELS
WITH INSULATION
OR HIGH
TEMPERATURE
CAULK
STAINLESS
STEEL
CHIMNEY
CONNEC-
TOR MUST
EXTEND 1’
PAST THE
BLOCK-OFF
PLATE OR
TO THE
FLUE LINER
NOTE: Follow installation instruction
with Direct Connection Kit.
(Kit sold separately)
SAFETY NOTICE
If this appliance is not properly installed, a house fire may result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and installation inspection requirements in your area.
STARTER PIPE
SEAL TRIM PANELS AND UNDER
FRONT OF STOVE UNIT WITH
INSULATION OR HIGH
TEMPERATURE CAULK
OPTION (A) Figure 2,
REMOVE
DAMPER
OR WIRE
IT OPEN
AIRTIGHT INSU-
LATED CLEAN-
OUT
NOTE: New Buck Corporation grants no war-
ranty, implied or stated, for the installation or
maintenance of your appliance, and assumes no
responsibility of any consequential damage(s).
OPTION (C) Figure 4,
NOTE: Follow installation
instruction with Positive
Connection Kit.
(Kit sold separately)
TRIM PANELS
CAP(PREVENTS
WATER FROM
ENTERING)
FLUE
LINER
THE LINER MUST
BE STAINLESS
STEEL CONNEC-
TOR OR FLEXIBLE
VENT. FOLLOW
THE LINER MANU-
FACTURER’S IN-
STRUCTIONS FOR
INSTALLATION
AND SUPPORT.
AIRTIGHT
INSULATED
CLEAN-OUT
REMOVE
DAMPER
OR WIRE
IT OPEN
INSTALL A NON-COMBUSTIBLE
COVER PLATE TO PREVENT
WATER FROM ENTERING THE
CHIMNEY
AIRTIGHT
INSULATED
CLEAN-OUT
Page 7

INSTALLATION PROCEDURE
(Use a chimney connector or a Listed Direct or Positive Connect) (See Page 6).
POSITIONING HEATER
When positioning heater, the following conditions
MUST be met! (See Figure 5).
1. The front of flue opening must be positioned
BEHIND rear edge of the lintel to ensure proper
draft. (See Figure 5).
2. Center heater in fireplace opening.
MOUNTING TRIM PANELS
NOTE: Mount top trim panel so that it sits in front of
top of side trim panels.
After unit is positioned, mark mounting position of trim
panels as follows:
1. Place side trim panels flat against face of fireplace.
Mark down front edge of trim panel with a pencil to
make a vertical reference line. (See Figure 6).
2. Set top (long) trim panel in place on top of unit.
The panel should be flat against the outside face
of fireplace, and standing vertically. Mark along
lower edge of trim panel with a pencil to make a
reference line for mounting.
3. Slide unit out of fireplace far enough to work
behind trim panel reference lines. FIGURE 6 MOUNTING TRIM PANELS
FIGURE 5 POSITIONING
FLUE OPENING
FRONT OF FIREPLACE
4. Mount side trim panels. (See Figure 6).
a. Position trim panel on reference line.
b. Drill mounting holes in center of trim panel mounting brackets to allow for adjustment in and out if neces-
sary.
c. Mount trim panel using self-tapping screws provided.
5. Place top panel back on reference mark. Take top trim panel mounting bracket supplied with unit. Position
bracket so it overlaps rear lip of top trim panel. Drill mounting holes in top of stove using holes in bracket as
guide. Tighten down screws.
6. Now, follow installation procedures in listed direct connect or positive connect kit you are using and install
heater and connect kit in fireplace. If not using one of installation methods shown on (Page 7), continue.
7. Slide unit back into fireplace. Check to be sure that trim panels are properly positioned and lie flat against
front of fireplace. If one or more of panels is out of position, slide unit out and reset by loosening the
mounting screws and repositioning in the slot. Reinstall top trim panel by sliding rear lip of top trim panel
underneath front lip of mounting bracket already secured to top of unit.
Page 8

8. Obtain outer trim kit provided with insert kit and slip over top and sides of trim panels.(See Figure 7). (Top
ends of outer trim may need to be trimmed to fit).
9. Using insulation provided, peel and stick to back of panels overlapping fireplace dimensions by 1" on each
side and top. (See Figure 8).
10. Next using high heat silicone or furnace cement run heavy bead of caulking around where back of panels meet
stove. (See Figure 8).
11. Slide unit back into fireplace. Check to be sure that trim panels (and outer trim) are properly positioned and
lie flat against front of fireplace. If panels are out of position, slide unit out and reset by loosening mounting
screws and repositioning in slot. With bar lift stove up in front. Place insulation across front at bottom and
surface of hearth or bottom of fireplace to make complete seal.
12. To check seal of panels, use candle flame and go around entire area sealed by silicone and insulation. If flame
leans toward inside of fireplace, add additional insulation. This ensures an airtight seal.
FINALCHECK
1. Recheck specified clearances.
2. Remove all foreign material from firebox area.
3. Open primary air control.
Primary Air Control: The primary air intake draft control is located at right bottom side of hearth. It is
operated by moving handle out to open (to allow air into firebox) or in (to control or close off) air into
firebox. (See Figure 7).
4. Plug power cord into a 115V AC outlet. “Do not run cord under unit or in high traffic areas.
5. Place crumpled pieces of newspaper in stove. Light it and close door. Ensure that stove draws properly
through primary draft.
NOTE: “Do not use grate or elevate fire. Build wood fire directly on fire box bottom.”
6. Check for smoke leaks around door.
7. Open door and check for smoke escaping from front of stove. Smoking usually indicates a defective or poorly
positioned chimney. Some chimneys with a marginal draft can be pre-heated by lighting newspaper and
holding it near open damper with a poker or fire tong. Once chimney heats up, a proper draft can usually be
obtained.
If a thorough review of Troubleshooting Guide in rear of manual does not reveal
problem, contact your dealer for assistance.
INSULATION
FIGURE 8
Buck Stove
FIGURE 7
Primary Air Control
Top Trim Panel
Side Trim Panel
Outer Trim
Page 9

The connector and/or chimney should be inspected at least once a month during the heating
season to determine if a creosote buildup has occurred.
CAUTION
THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH
TEMPERATURE PAINT THAT CURES DURING THE FIRST TWO OR THREE
FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF
BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND
IS NOT A CAUSE FOR ALARM. IN SOME CASES, THESE FUMES WILL
ACTIVATE A SMOKE ALARM. OPENING A WINDOW NEAR THE UNIT WILL
ALLOW THESE FUMES TO ESCAPE. DO NOT BUILD A LARGE, ROARING FIRE
UNTIL THIS CURING IS COMPLETE OR THE HEATER FINISH MAY BE
DAMAGED.
CAUTION
NEVER USE GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE,
CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN
UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM
THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF
VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE
WITH THE SAFETY OF YOUR HOME AND FAMILY.
Page 10

SECTION IV
RESIDENTIALFREESTANDING
INSTALLATION
Select an installation location that will give best airflow from front of heater to
remainder of home.
PREPARING STOVE FOR INSTALLATION
1. Inspect unit for any obvious physical damage.
2. Plug power cord into a 115V AC outlet to test motor. “Do not run power cord under unit or
in high traffic areas”.
3. Check primary air and control to ensure that it slides freely.
4. Remove any items from within firebox. Spread a dropcloth on floor behind heater.
Next, tilt heater so that back is on drop cloth.
5. If leg kit is to be used follow steps 1-4.
6. Then obtain four legs, attach legs to holes in bottom of unit with bolts and washers supplied
with leg kit. (See Figure 9).
7. Reposition heater to upright position.
Figure 9
Page 11

Chimney
This model is designed for connection to any listed 2100º UL103 HT chimneys and parts.
Follow chimneys manufacturer's instructions carefully.
This room heater must be converted to (1) a chimney complying with the requirements for
Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and
Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue
liner. The chimney size should not be less than or more than three times greater than the cross-
sectional area of the flue collar.
Floor Protection:
Floor protection must be 3/8” minimum thickness non-combustible material or equivalent, and
have an R-value of 0.30.
How to use alternate materials and how to calculate equivalent thickness
An easy means of determining if a proposed alternate floor protector meets requirements listed
in the appliance manual is to follow this procedure:
1. Convert specification to R-value:
R-value is given—no conversion is needed.
K-factor is given with a required thickness (T) in inches:
C-factor is given: R=1/C
2. Determine the R-value of the proposed alternate floor protector.
Use the formula in step (1) to convert values not expressed as “R”
For multiple layers, add R-values of each layer to determine the overall R-value.
3. If the overall R-value of the system is greater than the R-value of the specified floor
protector, the alternate is acceptable.
Example:
The specified floor protector should be 3/4” thick material with a K-factor of 0.84.
The proposed alternate is 4” brick with a C-factor of 1.25 over 1/8” mineral board with a
K-factor of 0.29.
Step (a): Use formula above to convert specification to R-value. R= 1/K x T = 1/0.84 x .75 =
0.893
(Continued on next page)
Page 12

Step (b): Calculate R of proposed system. 4” brick of C=1.25, therefore Rbrick = 1/C = 1/1.25
=0.80 1/8” mineral board of K = 0.29, therefore Rmin.bd. =1/029 x0.125 = 0.431
Step (c): Compare proposed system R of 1.231 to specified R of 0.893. Since proposed
system R is greater than required , the system is acceptable.
Definitions:
Install in accordance with 24 CFR, Part 3280 (HUD).
DETERMINING CHIMNEY LOCATION
A. CEILINGEXIT (Using 8” inch Diameter Residential Single Wall (minimum 24-ga.)
Black Chimney Connector and any listed 2100 UL 103 HT type Chimney System ).
(See Page 14).
1. Suspend a plumb bob from ceiling above unit so that weight is hanging in center of
flue exit. (A small weight on a string will serve as a plumb bob). Mark ceiling where
string is suspended to locate center of chimney.
2. After locating center of hole, install ceiling support box, chimney flashing and rain
cap per chimney manufacturer’s instructions.
Now connect stove and ceiling support box using #24 ga. minimum blue or black steel
connector pipe (DO NOT USE GALVANIZED PIPE). Connect each section so crimped
end faces downward, and secure each section to each other using at least three (3) sheet
metal screws or rivets. Also use three (3) sheet metal screws to fasten pipe to collar on heater.
(See Figure 10. Page 15).
Thermal conductance = C = Btu = W
(hr)(ft²)(°F) (m²)(°K)
Thermal conductance = K = (Btu)(inch) = W= (Btu)
(hr)(ft²)(°F) (m)(°K) (hr)(ft)(°F)
Thermal conductance = R = (ft²)(hr)(°F) = (m²)(°K)
Btu W
CAUTION
SPECIAL METHODS ARE REQUIRED WHEN PASSING THROUGH A
WALL OR CEILING. SEE INSTRUCTIONS AND BUILDING CODES.
“DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING
ANOTHER APPLIANCE.”
Page 13

Page 14
a) Minimum 3.5-in thick brick masonry all framed into
combustible wall with a minimum of 12-in brick
separation from clay liner to combustibles. The
fireclay liner shall run from outer surface of brick wall
to, but not beyond , the inner surface of chimney flue
liner and shall be firmly cemented in place.
b) Solid-insulated factory-built chimney length of the
same inside diameter as chimney connector and
having 1-in. or more of insulation with a minimum 9-in.
air space between outer wall of chimney length and
combustibles.
c) Sheet steel chimney connector, minimum 24 gauge in
thickness, with a ventilated thimble, minimum 24
gauge in thickness, having two 1-in. air channels,
separated from combustibles. by a minimum of 6-in. of
fiber insulation. Opening shall be covered, and thimble
supported with a sheet steel support, minimum 24
gauge in thickness.
d) Solid insulated, listed factory-built chimney length with
an inside diameter 2-in. larger than chimney
connector and having 1-in. or more of insulation,
serving as a pass-through for a single wall sheet steel
chimney connector of minimum 24 gauge thickness,
with a minimum 2-in. air space between outer wall of
chimney section and combustibles. Minimum length of
chimney section shall be 12-in. chimney section
spaced 1-in. away from connector using sheet steel
support plates on both ends of chimney section.
Opening shall be covered, and chimney section
supported on both sides with sheet steel supports
securely fastened to wall surface of minimum 24
gauge thickness. Fasteners used to secure chimney
section shall not penetrate chimney flue liner.
Installing a thimble through combustible wall
Chimney Connector Systems and Clearances from Combustible Walls for Residential Heating Appliances

B. Wall Exit Into Metal Tee-Box
1. Mark plumb line on wall directly behind center of heater. (See Figure 11).
NOTE: When using 24# ga. minimum blue or black steel pipe, maintain 18" between
pipe and ceiling.
NOTE: Floor protector must be under horizontal pipe exit (See Figure 13. Page 19).
2. Place vertical portion of heater pipe and elbow in position and project a point onto
plumb line level with center of elbow.
Figure 11
ATTIC
CEILING
"TEE" BOX ASSEM.
CENTER LINE
OF ELBOW
MARK PLUMB LINE
WALL
WALL PASS-THROUGH CONNECTOR
18" MIN.
TEE BOX ASSEM.
CLEAN OUT ACCESS
FLOOR PROTECTOR
3 SHEET METAL SCREWS OR RIVETS
CEILING
ROOF
Figure 5
COLLAR
3 SHEET METAL SCREWS
Figure 10
COLLAR
3 SHEET METAL SCREWS
Page 15

3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe,
maintaining clearances to ceiling as noted in (Figure 12). This will give you center
of hole for chimney penetration.
4. After locating center of penetration, install tee-box and chimney as per chimney
manufacturer's specifications.
5. Connect chimney connector to tee-box using #24 ga. minimum blue or black steel
connector pipe. DO NOT use galvanized pipe. Connect each section so crimped end
faces downward, and secure each section to each other using three (3) sheet metal screws or
rivets. (See Figure 10. Page 15).
C. Wall Exit Into Masonry Flue (Using Single Wall Pipe)
1. Before connecting these units to a masonry chimney, determine that masonry flue pass-
through connector thimble meets NFPA-211 Code and local building codes and is
a minimum of 18" from ceiling. If connector thimble does not meet these codes, pass
-through connector must be modified.
NOTE: Floor protector must be under horizontal pipe exit (See Figure 13. Page 19).
CEILING CENTER LINE
OF ELBOW
SECURE WITH (3)
SHEET METAL SCREWS
1/4” RISE PER FT’
MASONRY CHIMNEY
FLOOR PROTECTOR
See Figure 13. Page 17.
CLEAN OUT
DOOR
MASONRY
FLUE
LINERS
MARK PLUM LINE
SEAL AROUND PIPE TO
THIMBLE OR PASS-
THROUGH CONNECTOR
WITH NON-COMBUSTIBLE
MATERIAL
WALL
Figure 12
Page 16

Connectors may pass through walls or partitions constructed of combustible material if
connector is:
(a) Either listed for wall pass-through or is routed through a device listed for wall pass-
through and is installed in accordance with conditions of listing.
(b) Selected or fabricated in accordance with conditions and clearances as stated
in NFPA-211 Code. Any unexposed metal that is used as part of a wall pass-through
system and is exposed to flue gases shall be constructed of stainless steel or other
equivalent material that will resist corrosion, softening or cracking from flue gases at
temperatures up to 1800oF.
In addition, a connector to a masonry chimney shall extend through wall to the inner face
or liner but not beyond, and shall be firmly cemented to masonry.
EXCEPTION: A thimble may be used to facilitate removal of the chimney connector for
cleaning, in which case the thimble shall be permanently cemented in place
with high-temperature cement.
2. Once through-the-wall thimble codes are met, simply connect chimney collar to wall pass-
through connector using #24 ga. minimum, blue or black steel connector pipe as follows:
(a) Maintain 1/4" rise per foot (horizontal length) from appliance to chimney.
(b) Connect each section so crimped end faces downward.
(c) Secure each section to each other using at least three (3) sheet metal screws or rivets
(See Figure 10. Page 15).
(d) Use three (3) sheet metal screws to fasten pipe to connector collar on heater.
(See Figure 10. Page 15).
Page 17

FINAL CHECK
1. Recheck specified clearances.
2. Remove all foreign material from firebox area.
3. Open primary air control. Primary Air Controls: The primary air intake control is located
at right bottom side of hearth. It is operated by moving the handle out to open (to allow
air into the firebox) or in (to control or close off) air into the firebox.
4. Plug power cord into a 115V AC outlet when to see if motor and blower works. “Do not
run power cord under unit or in high traffic areas”.
5. Place crumpled pieces of newspaper in stove. Light it and close door. Ensure
that stove draws properly through primary draft.
6. Check for smoke leaks around door.
If a thorough review of Troubleshooting Guide in rear of manual does not reveal problem,
contact your dealer for assistance.
CAUTION
Open door and check for smoke escaping from front of the stove. Smoking usually
indicates a defective or poorly positioned chimney. Some chimneys with a marginal draft
can be preheated by lighting newspaper and holding it near open damper with a poker or
fire tong. Once chimney heats up, a proper draft can usually be obtained.
CAUTION
The unit is painted with a specially formulated high temperature paint that cures during
the first two or three firings. You may notice a slight smoking effect and an odor of
burning paint when you build the first fires. This is normal and is not a cause for
alarm. In some cases, these fumes will activate a smoke alarm. Opening a window near
unit will allow these fumes to escape. DO NOT build a large, roaring fire until this curing
is complete or heater finish may be damaged.
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