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Copyright 2025 Manuals.Online. All Rights Reserved.

-'
•
I
I
•
SERVICE
MANUAL
.
MAR.
1988
•
•
•
PREFACE
This Service Manual contains basic
info
rmation required
for
after-sales service
of
the
LBP-UX laser
beam
pnnter
. This
information
is vital
to
the
serviceman
1n
ma1ntaming
the
h1gh
printmg
quality
and per-
fo
rmance
of
the
pnnte
r.
This manual
is
made
based on
the
OEM standard manual.
Th1s
manual
consists
of
the
following
chapters:
Chapter 1: General DesGr
ipton
Features. specifications. and
operation
Chapter
2: Operation and
Timing
A
description
of
the
principles
of
operation
of
the
electrical and mechanical systems.
the1r
functions. and
timing
of
operations
Chapter 3:
The
Mechan1cal
System
Explanation
of
mechanical operation. disassembly. reassembly. and
adjustment
procedures
Chapter 4: Installation
ReqUirements
for
a suitable
location
and insta
llat
ion procedures. plus storage and handling
of
EP-S
cartridges
Chapter
5: Maintenance and Servicing
Parts
replacement
schedule. tools. lubricants. and solvents
Chapter
6:
Troubleshooting
Reference values and adjustments;
troubleshooting
procedures
Appendix
:
Gen
eral
timing
chart. general
circuit
diagram.
PC
B ci
rcuit
diagrams. etc.
•
•
•
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I.
FEATU
.RES
......................
1-1 IV.
PARTS
OF THE PRINTER
..........
1-5
II.
SPECIFICATIONS
.............
.
..
1-2 V.
OPERATION
..................
..
. 1-7
Ill.
SAFETY
INFORMATION
..........
1-4
CHAPTER 2 OPERATION
AND
TIMING
I.
BASIC
OPERATION
...............
2-1
Ill
.
IMAGE
FORMATION
SYSTEM
2-14
A.
Functions
. .
.................
2-1 A.
Introduction
. . . . . . . . . . . . . . . .
2-14
B.
Outline
of
the
Electrical
B.
Printing
Process
. . . . . . . . . . . . 2-19
System
...................
. . 2-2 C.
Operation
.
.........
.
.......
2-21
C.
DC
Controller
Input
D.
High-Voltage
Power
Signals
. .
..
.
.................
2-3
Supply
...
.
.............
...
.
2-23
D. DC
Controller
Output
IV
.
PICK-UP
/FEED
SYSTEM
........
.
2-23
Signals
......................
2-4
A.
Outline
.................
.
..
2-
23
E.
Basic
Sequence
of
B.
Cassette
/
Manual
Feed
.....
. 2-
24
Operations
....
.
..
.
......
.
...
2-6
C.
Fixing
Roller
Heater
II.
LASER
/
SCANNER
.............
.
..
2-8
Controller
.....
.............
2-25
A.
Laser
System
.............
.
..
2-8 D.
Paper
Jam
Detection
........
2-27
B.
Scanner
Drive
...........
.
..
2-12
V.
POWER
SUPPLIES
..............
2-28
A.
Outline
....................
2-
28
B.
Protective
System
. .
........
2-
28
CHAPTER
3
THE
MECHANICAL
SYSTEM
I.
II.
Ill.
IV
.
V.
EXTERNALS
.....................
3-1
A.
Covers
and
Panels
. . . . . . . . . . . 3-1
B. Fan
..........
.
..............
3-3
C.
Ozone
Filter
.................
3-3
D. AC
Controller
Unit
......
.
....
3·4
DRIVE
SYSTEM
..................
3-6
A.
Main
Motor
Unit
.............
3-6
PAPER
TRANSPORT
SYSTEM
..
.
..
3-7
A.
Pick-Up
Roller
Unit
.....
.
.....
3-7
B.
Feed
Guide
Unit
. . . . . . . . . . . . 3-1 0
EXPOSURE
SYSTEM
.........
...
3-11
A.
Laser
and
Scanner
Unit
......
3-11
ELECTROSTATIC
IMAGE
/
DEVELOPING
/
CLEANING
SYSTEM
.......................
3-14
A.
EP
-S
Cartridge
....
.
........
.
3-14
B.
Transfer
Corona
Unit
........
3-15
VI.
FIXING
SYSTEM
...
. . .
..
........
3-17
A.
Fixing
Unit
.................
3-17
VII.
ELECTRICAL
COMPONENTS
.....
3-
20
A. DC
Contro
ll
er
PCB
...
.
..
.
...
3-20
B.
Driver
and
Sensor
PCB and
Low-Voltage
Power
Supply
(Sensor/Power
Supply
Unit)
. 3-
20
C.
High-Voltage
Power
Supply
. . 3-21
D.
Signal
Ground
PCB (HVT)
....
3
-2
2
E.
Cassette
Si
ze
Sensing
Switch
PCB
................
3-
22
CHAPTER
4
INSTALLATION
I.
CHOOSING
A
LOCATION
....
...
..
4-1
II.
UNPACKING
AND
INSTALLATION
.
4-2
Ill.
STORAGE
AND
HANDLING
OF
EP
-S
CARTRIDGES
..........
.
..
. .
4-5
A.
Storage
of
Sealed
EP-S
Cartridges
..............
4-5
B.
Storage
of
Unsealed
EP-S
Cartridges
..............
4-5
C.
Handling
Suggestions
........
4·5
CHAPTER
5
MAINTENANCE
AND
SERVICING
I.
PARTS
REPLACEMENT
SCHEDULE
5-1
IV
.
LIST
OF
LUBRICANTS
,
II.
CONSUMABLES
.....
...
.....
...
. 5-1
CLEANERS
........
.
..
.
..
. .
......
5-4
Ill.
LISTS OF
TOOLS
.................
5-2 V. SERVICE
CHECKPOINTS
...
.
..
.
...
5-5
•
VI.
MAINTENANCE
BY
CUSTOMER
...
5-7
A. St
andard
Tools
........
.
.....
5-2
B.
Spec
ial
Tools
................
5-3
CHAPTER
6
TROUBLESHOOTING
I.
INTRODUCTION
.....
............
6-1 V.
TROUBLESHOOTING
A. Initial Che
ck
.......
...
. .
.....
6-1
MALFUNCTIONS
.......
.
.......
6-
22
B.
Basic
Proc
e
dure
.............
6-1
VI.
PAPER
TRANSPORT
II.
EXPLANAT
I
ON
FOR
TROUBLESHOOTING
...........
. 6-
28
SPECIAL
TOOLS
.
................
6-2 A.
Print
Paper
Jams
......
.
....
6-
28
A.
Printer
Dr
i
ver
/
Laser
B.
Incomplete
Paper Feed
......
6-
30
Driver
Tester
.....
.
..........
6-2
VII
.
LOCATION
OF ELECTRICAL
B.
La
s
er
Po
w
er
Te
ster
......
.
..
. 6-4 PARTS/
FUNCT
I
ON
..............
6-31
Ill.
MEASUREMENT
AND
A.
Switches
,
Photointerrupters
.
ADJUSTMENT
..
.
...
.
.....
. .
.....
6-5 and
Solenoids
............
. . 6-
31
A.
Image
Adjustment
..
....
. . . . . 6-5 B.
Motor
and
Others
...........
6-
32
B.
Mechani
cal
Adjustments
.....
6-5 C.
PC
Boards
..................
6-
33
C. Elec
trical
Adjustments
. .
.....
6-6 D.
Connector
s
................
6-
34
IV
.
IMAGE
DEFECTS
...............
6-10
V
III.
VARIABLE
RESISTORS. LEOS.
A. E
xa
mple
s
of
Image
Defects
. .
6-10
TEST
PINS
.
JUMPERS
,
AND
B.
How
to
Use
t
he
SWITCHES
ON
PC
BOARDS
......
6-
35
Tro
uble
sho
ot
i
ng
Table
s
.....
6-11 A. DC Co
ntro
ll
er
PCB
.........•
6-
35
C.
Troubleshoot
i
ng
Image
B.
HVT
PCB
.......
.
...........
6-36
Defe
ct s . . . . . . . . . . . . . . . . . . . .
6-1
2 C.
Dr
i
ver
and
Sensor
PCB
......
6-
37
•
APPENDIX
I.
GENERAL
TIMING
CHART
.......
A-1
V.
SAFETY
CIRCUIT
...............
A-11
II.
LIST
OF
SIGNALS
/
COMMANDS
..
A-3 VI.
HIGH
-
VOLTAGE
POWER
A. DC
Controller
.....
. . .
......
A-3
SUPPLY
..................
.
....
A-12
Ill.
GENERAL
CIRCUIT
DIAGRAM
....
A-5
VII
.
INTERFACE
CIRCUIT
.
...........
A-
13
IV
. DC CONTROLLER
.............
..
A-6
•
• CHAPTER 1
GENERAL DESCRIPTION
•
• I. FEATURES . .'
....................
1-1
IV
. PARTS OF THE PRINTER
..........
1-5
II. SPECIFICATIONS
................
1-2 V. OPERATION
.....................
1-7
Ill
. SAFETY
INFORMATION
.......
.
..
1-4
•
•
•
I.
FEATURES
1.
2.
3.
4.
5.
6.
7.
8.
This
high-speed.
non-impact
(low-noise)
printer
is based
on
electrophotographic.
electronic.
and
laser
technology.
The
pr
i
nter
produces
high-quality
pr
i
nts
on
plain paper. and can
produce
a large
variety
of
charac-
ters and
graphics
.
The
pnnter
is
compact
and easy
to
carry.
This
makes
it
easy
to
move
the
printer
to
where
it
1s
needed
.
A
corona
unit.
developing
cylinder.
photosensitive
drum
. and
drum
cleaning
unit
are
combined
int
o
a
single
assembly
called an "EP-S
cartridge
" .
The
cartridge
can be replaced
by
the
customer
when
necessary
. High
printing
quality
is
maintained
by
a
simple
cleaning
procedure
.
The
printer
can be
opened
and
closed
with
a
simple
one-hand
action
,
so
any
pape
r
jams
can be
cleared
easily.
Laser
beam
safety
is
designed
i
nto
the
pr
int
er
.
The
printer
is
approved
by
the
U.S.
Center
for
De-
vices
and
Radiological
Health (CD
RH)
.
The
power
supply
of
the
printer
will
operate
on
all
the
following
voltages
: 1
OOV
/
115V
/
220V
/
240V
(
50
/
60
Hz
).
The
scanning
pitch
(300
or
400
DPI) is selected and
the
printer
switched
ON
/
OFF
by
the
external
device
that
is
controlling
it.
1-1
•
•
•
II.
SPECIFICATIONS
1 Type
2.
Printing
method
3.
Printing speed
Cassette feed
4.
Time
for
first
print
5.
Warm-up
(WAIT)
time
6.
Opt
ical system
Laser
Scannmg
system
Scannmg p1tch
Honzontal
Vert1cal
7. Printing
system
Photosensitive
drum
Chargmg
Exposure
method
Development
Paper feed
Image
transfer
Separation
Fixing
method
Toner
supp
ly
8. Paper
Cassette feed
Manual feed
9 Cassette
1
0. Print delivery
1-2
Desk-top
page printer
Electrophotography
(
single-component
dry
toner)
8.1
prints
/min
(
A4
/Letter size)
~ge
l
I
I
1
OOV
/
115V
220V
i
240V
n
300
DPI
I
30s
or
less
25s
or
less
400
DPI
I
32s
or
less
I
27s
or
le
ss
Table
1-1
Note
: This table delineates
the
allowable time
from
when
a
Sig-
nal is received
by
the
printer
while
in READY
state
at
an
ambient
temperature
of
20
°C until
an
A4
or
Letter sized
sheet is printed and delivered.
2
min
or
less {af
ter
power
on until
the
printer
warms
up at
an
ambient
temperature
of
20°C)
Semiconductor
las
er
Rotating s1x-faced
prism
m1rror
300
or
400
dots
/in
300
or
400
rasters lines/in
OPC
Corona
Laser scanning system
Toner projection
development
system
Cassette {single cassettes; manual feed)
Corona-assisted
Tangential; (small
drum
radius/paper stiffness)
Heated roller
1
OOV
About
286W
115V
About
354W
220V
Abo
ut
962W
240V
About
11OOW
Included in replaceable EP-S
cart
ridge
Plain paper
of
A4
, Letter size
{60g
/m2-
80g
/m2paper)
Plain paper
from
1
OOmm x 1
75mm
to
216mm
x
356mm
(
60g
t
m2- 1
28g
im2paper)
A4
/Letter selection (De
pth
:
16mm-
about
150
sheets
of
80g
1m2
paper)
Face-up
•
•
•
11.
Print
tray
capacity
Plam
paper
:
12. Env1ronment
Temperature
Hum1dity
Atmospheric
13
. No1se level
14
D1mens1ons (W
X
D x Hl
15
. We1ght
16
.
Power
consump
t
ion
17. Line
voltage
requirements
About
50
sheets (8
0g
tm 2)
(
Number
of
sheets
depends
on
operatmg
env~ronment
.l
1
ooc
to
32
.5°C
(50°
F -91 °Fl
20
%
to
80
%
RH
570mmHg
to
760mmHg
(0m-2500m)
Under
50dB
(Al (PAINTING)
Under
45d8
(A) (
STANDBY
)
(1
m
away
from
the
pnnter
)
363mm
X
423mm
x
180mm
About
14kg
Max
.
540W
(1
OOV
.
pnntlng)
Max
.
640W
(11SV.
pnntmg)
Max
. 1
240W
(
220V
.
pnntmg)
Max
.
1390W
(
240V
. print1ng)
110111SV
(50
/
60Hz)
or
220/240V
(50
/
60Hz)
: selectable
with
a
switch
(Volt
age
tolerance
: ± 10%)
Spec
i
fications
are
subject
to
change
with
pr
oduct
imp
r
ovement
.
1-3
•
•
•
Ill. SAFETY INFORMATION
A. CORH
Regulat
io
ns
The
Cente
r
fo
r De
vices
and
Radiological
Health
(CD
RH
)
of
the U.S.
Food
and
Drug
Ad
-
mtntstration
1mplemented
regulations
fo
r laser
products
on
August
2.
1
976
.
These
regulations
apply
to
l
aser
products
manufactured
from
Allgust
1.
1976.
Comp-
liance
IS
mandato
ry
fo
r
pr
oducts
ma
rketed
in
the Un1ted
States
.
The
1nformat1on
shown
belo
w in
dicates
compliance
w1th
the
CDRH
regulation
s and
must
be
attached
to
l
aser
products
marketed
in
the
United
States
.
Note
:
This
pr
oduct
confo
rm
s
with
CD
RH
'
Rad
iation
Performance
Standard.
21
CFR
Cha
pter
1
Subchapter
J.
Manu
fac
tur
ed:
'-
------
--'
Figure
1-1
The
information
shown
above
is
subj
e
ct
to
change
depend
ing
on
the
pnnter
model.
1-4
B.
Addi
t
ional
In
fo
rmation
When
servicmg
or
adjustmg
the
opt1cal
sys-
tem
of
the
pnnter
. be
careful
not
to
place
sc
rewdri
ve
rs
or
othe
r
reflective
objects
in
the
pa
th
of
the
las
er
beam
.
Be sure
to
tak
e
off
accessories.
such
as
watches
and rings.
before
working
on
the
printer
. A
reflected
beam,
though
invis1ble.
can
permanently
damage
you
r eyes.
Since
the
beam
IS
tnv1sible. the
following
lab
el
is
attached
to
the
ms1des
of
covers
where
there
1s
danger
of
exposure
to
laser
radiation
.
DANGER-INVISIBLE
LASER
RADIATION
WHEN
OPEN
.
!.O
lD
DIRECT
EXPOSURE
TO
BEAM
.
I
VORSICH
-
'1SICHT8ARE
LASERSTRAHLUNG
.
.'
1EN
N
ABOECKUNG
GEOFFNET
UNO
SIC
HERHEITSVERRIEGEL
UNG
U
BERBRUCKT
NIGHT
OEM
STRAHL
AUSSETZEN
.
CAUTlON-I
NVISIBLE
LASER
RAOIAnON
WHEN
OPEN
.
AVOID
EXPOSURE
TO
BEAM.
I AnENTlON
-RAYONNEMENT
LASER
EN
CAS
D'
OUVERTURE
EXPOSITION
OANGEREUSE
AU
FAISCEAU
.
Figure
1-2
IV
.
PARTS
OF
THE
PRINTER
A. Ex
te
rnal Vi
ew
•
Fi
gure
1-3
•
Figure 1-4
•
(j)
Cassette
holder
®
Upper
unit
release
@
Upper
cover
@
Delivery
tray
®
Powe
r
cord
receptacle
®
Lower
cover
(j)
Interface
connector
®
EP-S car
tridge
®
Voltage
selector
®
Print
density
adjustment
dial
1-5