NH Handling SKP1200E manual

1
SPARE PARTS LIST Electric
Pallet Truck SKP1200E

Version 09/2019
PTE12N-PTE15N-PTE20N-PTE20B-SM
S-001-EN
xyz
INSTRUCTION HANDBOOK
Electric Pallet Truck
SKP1200E
WARNING
Do not use the pallet truck before reading and
understanding these operating instructions.
NOTE:
Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
Keep for future reference.


1
FOREWORD
Before operating the truck, read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand
the usage of the truck completely. Improper operation couldcreate danger.
This handbook describes the usage of different electric pallet trucks. When operating and servicing the
truck, make sure, that it applies toyour type.
Keep this handbook for future reference. If this or the warning/ caution labels are damaged or got lost,
please contact your local dealer for replacement.
This truck complies with the requirements according to EN 3691-1; -5 (Industrial trucks- safety
requirements and verification, part 1;part 5), EN 12895 (Industrial trucks- electromagnetic compatibility),
EN 12053 (Safety of industrial trucks- test methods for measuring noise emissions), EN 1175-1
(Industrial truck safety –electrical requirements), assumed the truck is used according to the described
purpose.
The noise level for this machine is 69 dB(A) according to EN 12053.
ATTENTION:
Environmentally hazardous waste, such as batteries, oil and electronics, will have a
negative effect on the environment, or health, if handled incorrectly.
The waste packages should be sorted and put into solid dustbins according to the
materials and be collected disposal by local special environment protection bureau. To
avoid pollution, it’s forbidden to throw away the wastes randomly.
To avoid leaking during the use of the products, the user should prepare some
absorbable materials (scraps of wooden or dry duster cloth) to absorb the leaking oil in
time. To avoid second pollution to the environment, the used absorbable materials
should be handed in to special departments in terms of local authorities.
Our products are subject to ongoing developments. Because this handbook is only for
the purpose of operating /servicing the pallet truck, therefore please have
understanding, that there is no guarantee out of particular features out of this handbook.
NOTE: On this manual, the left sign means warning and danger, which can lead to
death or serious injury if not followed.
Copyright
The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,
if sold within the USA, with the company, mentioned on the company sticker.

2
TABLE OF CONTENTS
1. CORRECT APPLICATION.............................................................................................................4
2. DESCRIPTION OFTHE PALLET TRUCK......................................................................................5
a. Overview of the main components..............................................................................................5
b. Main technical data.....................................................................................................................7
c. Description of the safety devices and warning labels (Europe and other, excepting USA).........13
d. Identification plate.....................................................................................................................16
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS...................................................16
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ......................................................17
a. Commissioning.........................................................................................................................17
b. Lifting/ transportation................................................................................................................17
c. Decommissioning.....................................................................................................................19
5. DAILY INSPECTION....................................................................................................................19
6. OPERATING INSTRUCTIONS.....................................................................................................20
a. Parking.....................................................................................................................................21
b. Lifting........................................................................................................................................21
c. Lowering...................................................................................................................................21
d. Travelling..................................................................................................................................21
e. Steering....................................................................................................................................22
f. Braking.....................................................................................................................................22
g. Malfunctions.............................................................................................................................22
h. Emergency...............................................................................................................................23
7. PIN-CODE PANEL.......................................................................................................................23
a. Introduction...............................................................................................................................23
b. Main parameters.......................................................................................................................23
c. Main functions..........................................................................................................................23
8. BATTERY CHARGING AND REPLACEMENT.............................................................................24
a. Replacement............................................................................................................................24
b. Battery indicator........................................................................................................................25
c. Charging...................................................................................................................................26
9. REGULAR MAINTENANCE.........................................................................................................28
a. Maintenance checklist..............................................................................................................28
b. Lubricating points.....................................................................................................................30
c. Check and refill hydraulic oil.....................................................................................................30
d. Checking electrical fuses..........................................................................................................31
10. TROUBLE SHOOTING................................................................................................................32
11. WIRING/ CIRCUIT DIAGRAM......................................................................................................33
a. Electrical circuit diagram...........................................................................................................33
b. Hydraulic circuit........................................................................................................................41
12. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET .........................................42
a. Foreword/ Compliance..............................................................................................................42

3
b. Description warning labels (only US- market)............................................................................43
c. Technical data for US market....................................................................................................45
13. DECLARATION OF CONFORMITY (valid, if sold within the EU)..................................................51

4
1. CORRECT APPLICATION
It is only allowed to use this electric pallet truck according to this instruction handbook.
The trucks described in this handbook are self propelled electric power pallet trucks. The trucks are
designed to lift, lower and transport palletized loads.
Awrong usage can cause human injuries or can damage equipment.
The operator/ the operating company has to ensure the correct usage and has to ensure, that this pallet
truck is used only by staff, which is trained and authorized to use this truck.
The pallet truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces.
The truck is intended to be used for indoor applications with ambient temperatures between +5C and +
40C and for various transportation applications without crossing permanent obstacles or potholes. The
work on ramps is allowed if ramp is not exceeding the allowed angle. While operating, the load must be
placed approximately on the longitudinal centre plane of the truck.
Lifting or transporting people is forbidden.
If used on tail lifts or loading ramps, please ensure that these are used correctly according to the
operating instructions.
The capacity is marked on capacity sticker as well on the Identification plate. The operator has to
consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.
Modification
No modifications or alterations to this pallet truck which may affect, for example, capacity, stability or
safety requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for
example braking, steering, visibility and the addition of removable attachments. When the manufacturer
or its successor approve a modification or alteration, they shall also make and approve appropriate
changes to capacity plate, decals, tags and operation and maintenance handbooks.
Only in the event that the truck manufacturer is no longer in business and there is no successor in the interest to the business, may the
user arrange for a modification or alteration to a powered industrial truck, provided, however, that the user:
a) arranges for the modification or alteration to be designed, tested and implemented by an engineer(s) expert in industrial trucks and
their safety,
b) maintains a permanent record of the design, test(s) and implementation of the modification or alteration,
c) approves and makes appropriate changes to the capacity plate(s), decals, tags and instruction handbook, and
d) affixes a permanent and readily visible label to the truck stating the manner in which the truck has been modified or altered, together
with the date of the modification or alteration and the name and address of the organization that accomplished those tasks.
By not observing these instructions, the warranty becomes void.

5
2. DESCRIPTION OF THE PALLET TRUCK
a.Overview of the main components
1. Safety (belly) button
2. Tiller
3. Pin-code panel (PTE20N with card)
4. Discharge indicator and charging indicating LED
5. Emergency button
6. Hydraulic unit cover
7. Chassis
8. Leg
9. Load roller
10. Battery
11. Apron
12. Driving unit
13. Side roller (option for PTE15N)
Fig. 1: SKP1200EN and SKP1500E Overview main
components

6
1. Safety (belly) button
2. Tiller
4. Pin-code panel
5. Emergency button
6. Hydraulic unit cover
7. Chassis
8. Leg
9. Load roller
10. Battery
11. Apron
12. Driving unit
13. Side roller (option for PTE12N)
22. Key switch
Fig. 2: PTE12N and PTE20B Overview main
components

7
b.Main technical data
Fig. 3: PTE15N and PTE20NTechnical data

8
Table 1: Main technical data for standard version
Type sheet for industrial truck acc. to (VDI2198)
Distinguishing mark
1.2
Manufacturer`stype designation
PT E15N
PT E20N
1.3
Power(battery,diesel,petrolgas,manual)
Battery
1.4
Operator type
Pedestrian/Stand
1.5
Load Capacity / rated load
Q (t)
1.5
2.0
1.6
Load centre distance
c (mm)
600
1.8
Load distance, centre of drive axle to
fork
x(mm)
947
951
1.9
Wheelbase
y (mm)
1185
1189
Weight
2.1
Service weight
kg
123
126
149
153
2.2
Axle loading, laden front/rear
kg
623 / 1000
626 / 1000
621 / 1528
625 / 1528
2.3
Axle loading, unladen front/ rear
kg
96 / 27
99 / 27
115 / 34
119 / 34
Tires, chassis
3.1
Tires
Polyurethane (PU)
3.2
Tire size, front
x w
(mm)
210×70
3.3
Tire size, rear
x w
(mm)
80×93(80×70)
3.4
Additional wheels (dimensions)
x w
(mm)
80×30
3.5
Wheels, number front/ rear(x=driven
wheels)
1x/ 2(1x/ 4)
or 1x +2/ 2(1x +2/ 4)
3.6
Tread, front
b10
(mm)
420
3.7
Tread, rear
b11
(mm)
380
525
380
525
Dimensions
4.4
Lift height
h3 (mm)
115
4.9
Height of tiller in drive position min. /
max.
h14
(mm)
700 / 1160
4.15
Height, lowered
h13
(mm)
80
4.19
Overall length
l1 (mm)
1530
1536
4.20
Length to face of forks
l2 (mm)
380
386
4.21
Overall width
b1 (mm)
540
685
540
685
4.22
Fork dimensions
s/e/l
(mm)
47 / 160 / 1150
4.25
Width across forks
b5 (mm)
540
685
540
685
4.32
Ground clearance, centre of wheelbase
m2 (mm)
33
4.34
Aisle width for pallets 800X1200
lengthways
Ast(mm)
2000
2006
4.35
Turning radius
Wa
(mm)
1330
1336
Performance
5.1
Travel speed, laden/ unladen
km/h
4.6/ 4.8
4.8/ 5.2
5.2
Lift speed, laden/ unladen
m/s
0.020 / 0.025
0.017 / 0.022
5.3
Lowering speed, laden / unladen
m/s
0.05 / 0.04
0.05 / 0.03
5.8
Gradeability, laden/ unladen
%
6 / 16
7 / 16
5.10
Service brake
Electromagnetic
Motors
6.1
Drive motor rating S2 60min
kW
0.65
0.75
6.2
Lift motor rating at S3 10%
kW
0.50
0.8
6.3
Battery acc. to DIN 43531 /35 / 36 A, B,
C, no
/
/
6.4
Battery voltage, nominal capacity K5
V/Ah
24 / 20(24 / 30;24 / 36)
48/ 20

9
6.5
Battery weight (minimum)
kg
4.6
7.5
6.6
Energy consumption acc. to
EN16796-2
KWh
0.22
0.18
8.1
Type of drive control
DC -Speed Control
8.4
Sound level at driver`s ear acc. to EN
12053
dB(A)
69
<70
Fig. 4: PTE12NTechnical data

10
Table 2: Main technical data for standard version
Type sheet for industrial truck acc. to VDI 2198
Distinguishing mark
1.2
Manufacturer`s type designation
PT E12N
1.3
Drive
Battery
1.4
Operator type
Pedestrian
1.5
Load Capacity / rated load
Q (t)
1.2
1.6
Load centre distance
c (mm)
600
1.8
Load distance ,centre of drive axle to fork
x (mm)
942
1.9
Wheelbase
y (mm)
1185
Weight
2.1
Service weight
kg
124
129
2.2
Axle loading, laden front/rear
kg
355 / 972
425 / 908
2.3
Axle loading, unladen front/rear
kg
101 / 27
106 / 27
Tyres, chassis
3.1
Tires
Polyurethane (PU)
3.2
Tire size,front
x w (mm)
210×70
3.3
Tire size,rear
x w (mm)
80×93(80×70)
3.4
Additional wheels(dimensions)
x w (mm)
-/80×30
3.5
Wheels,number front/rear(x=driven
wheels)
1x/ 2(1x/ 4) or 1x +2/ 2(1x +2/ 4)
3.6
Tread, front
b10 (mm)
-/420
3.7
Tread, rear
b11 (mm)
380(360)
525
Dimensions
4.4
Lift
h3 (mm)
115
4.9
Height of tiller in drive position min./ max.
h14 (mm)
700 / 1160
4.15
Height, lowered
h13 (mm)
80
4.19
Overall length
l1 (mm)
1537
4.20
Length to face of forks
l2 (mm)
387
4.21
Overall width
b1 (mm)
540(520)
685
4.22
Fork dimensions
s/e/l (mm)
48 / 160 / 1150
4.25
Width across forks
b5 (mm)
540(520)
685
4.32
Ground clearance, centre of wheelbase
m2 (mm)
32
4.34
Aisle width for pallets800X1200
lengthways (200mm safe distance)
Ast (mm)
2007
4.35
Turning radius
Wa (mm)
1337
Performance
data
5.1
Travel speed, laden/ unladen
km/h
4.6 / 4.8
5.2
Lift speed, laden/ unladen
m/s
0.031/ 0.037
5.3
Lowering speed, laden/ unladen
m/s
0.069/ 0.051
5.8
Max. gradeability, laden/ unladen
%
4 / 16
5.10
Service brake
Electromagnetic
Electric- engine
6.1
Drive motor rating S2 60min
kW
0.65
6.2
Lift motor rating at S3 10%
kW
0.50
6.3
Battery acc. to DIN43531/ 35/ 36 A, B, C,
no
No
6.4
Battery voltage, nominal capacity K5
V/ Ah
24 /15
6.5
Battery weight
kg
4.0
6.6
Energy consumption acc. to VDIcycle
kWh/h
0.14
Addit
ion
data
8.1
Type of drive control
DC speed Control
8.4
Sound level at driver`s ear acc. to EN
12053
dB(A)
<70

11
Table 3: Main technical data for standard version
Type sheet for industrial truck acc. to VDI 2198
Distinguishi
ng mark
1.2
Manufacturer`stype designation
PT E20B
1.3
Power(battery,diesel,petrolgas,manual)
Battery
1.4
Operator type
Pedestrian/Stand
1.5
Load Capacity / rated load
Q (t)
2.0
Fig. 5: PTE20BTechnical data

12
1.6
Load centre distance
c (mm)
600
1.8
Load distance, centre of drive axle to fork
x (mm)
946
1.9
Wheelbase
y (mm)
1281
Weight
2.1
Service weight
kg
185
192
2.2
Axle loading, laden front/rear
kg
670 / 1515
673 / 1519
2.3
Axle loading, unladen front/ rear
kg
145 / 40
152 / 40
Tires, chassis
3.1
Tires
Polyurethane (PU)
3.2
Tire size, front
x w
(mm)
210×70
3.3
Tire size, rear
x w
(mm)
80×93(80×70)
3.4
Additional wheels (dimensions)
x w
(mm)
80×30
3.5
Wheels, number front/ rear(x=driven wheels)
1x/ 2(1x/ 4) OR 1x +2/ 2(1x
+2/ 4)
3.6
Tread, front
b10 (mm)
420
3.7
Tread, rear
b11 (mm)
380
525
Dimensions
4.4
Lift height
h3 (mm)
115
4.9
Height of tiller in drive position min. / max.
h14 (mm)
700 / 1160
4.15
Height, lowered
h13 (mm)
80
4.19
Overall length
l1 (mm)
1628
4.20
Length to face of forks
l2 (mm)
478
4.21
Overall width
b1 (mm)
540
685
4.22
Fork dimensions
s/e/l (mm)
47 / 160 / 1150
4.25
Width across forks
b5 (mm)
540
685
4.32
Ground clearance, centre of wheelbase
m2 (mm)
33
4.34
Aisle width for pallets 800X1200 lengthways
Ast (mm)
2098
4.35
Turning radius
Wa (mm)
1428
Performance
5.1
Travel speed, laden/ unladen
km/h
4.2/ 4.6
5.2
Lift speed, laden/ unladen
m/s
0.025 / 0.030
5.3
Lowering speed, laden / unladen
m/s
0.075 / 0.063
5.8
Gradeability, laden/ unladen
%
5/ 16
5.10
Service brake
Electromagnetic
Motors
6.1
Drive motor rating S2 60min
kW
0.75
6.2
Lift motor rating at S3 10%
kW
0.8
6.3
Battery acc. to DIN 43531 /35 / 36 A, B, C,
no
No
6.4
Battery voltage, nominal capacity K5
V/ Ah
48/ 20
6.5
Battery weight (minimum)
kg
30
6.6
Energy consumption acc. to VDIcycle
kWh/h
0.19
8.1
Type of drive control
DC -Speed Control
8.4
Sound level at driver`s ear acc. to EN 12053
dB(A)
<70

13
c.Description of the safety devices and warning labels (Europe
and other, excepting USA)
For the USA –market, the description of the safety and warning labels is mentioned in
chapter 12.
A Sticker to read and follow this instruction
B Emergency button sticker
C Sign oil filling point
D Warning sticker
E “No passengers” decal
F Crane hook label
G Identification plate (ID-plate)
H Capacity sticker
I Battery ID plate
J No collision sticker
K Battery warning sticker
L Charger ID plate
R Sticker to read and follow service manual
T Warning sticker
The truck is equipped with an emergency switch (5) which stops all lifting-, lowering-, driving- functions
and engages the failsafe electromagnetic brake when it is pressed. By turn this button clockwise, the
truck can be operated after thecontroller checked the functions. Before operating, type the password on
pin-code panel and press the √button. For PTE20N, truck can also be activated with RFID access
card. To prevent against unauthorized access, press emergency switch (5) or press the X button of
pin-code panel.
The truck is equipped with a safety (belly) button (1) which switches the driving function away from the
operator, if the truck travels towards the operator and the tiller is activated in the tillers operating zone.
Follow also the instructions given on the decals. Replace the decals if they are damaged or missing.
Fig. 6: PTE15N and PTE20N Safety and warning labels

14
A Sticker to read and follow this instruction
B Emergency button sticker
C Sign oil filling point
D Warning sticker
E “No passengers” decal
F Crane hook label
GIdentification plate (ID-plate)
H Capacity sticker
I Battery ID plate
J No collision sticker
K Battery warning sticker
L Charger ID plate
R Sticker to read and follow service manual
T Warning sticker
Fig. 7: PTE12N Safety and warning labels

15
A Sticker to read and follow this instruction
B (Label) Stop!
C Filling sticker
D Label(Electric Vehicle Portfolio Warning)
E “No passengers” decal
F Crane hook label
G CE sticker
H Capacity sticker
R Check service manual
The truck is equipped with an emergency switch (5) which stops all lifting-, lowering-, driving- functions
and engages the failsafe electromagnetic brake when it is pressed. By turn this button clockwise, the
truck can be operated after the controller checked the functions. Before operating, insert the key(22). To
prevent against unauthorized access, press emergency switch (5) or remove key (22).
The truck is equipped with a safety (belly) button (1) which switches the driving function away from the
operator, if the truck travels towards the operator and the tiller is activated in the tillers operating zone.
Follow also the instructions given on the decals. Replace the decals if they are damaged or missing.
Fig. 8: PTE20B Safety and warning labels

16
d.Identification plate
1 Designation, type
2 Serial number
3 Rated capacity in kg
4 Supply voltage in V
5 Own mass (self weight) in kg without battery
6 Name and address of manufacturer)
7 Battery weight minimum/ maximum
8 Nominal power in kW
9 Load center distance
10 Manufacturing date
11 Option
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS
DO NOT
Put foot or hand under or into the lifting mechanism.
Allow other person than the operator to stand in front of or behind the truck when it is
moving or lifting/lowering.
Overload the truck.
Put foot in front of the wheels, injury could result.
Lift people. People could fall down and suffer severe injury.
Push or pull loads
Side or end load. Load must be distributed evenly on the forks.
Use the truck with unstable, unbalanced not stable load.
Use truck without manufacturer’s written consent.
Lifted loads could become unstable at wind forces. In the case of wind forces do not
lift the load if there is any influence to the stability
Watch difference in floor levels when driving. Load could falldown or the truck could get uncontrollable.
Keep watching the condition of load. Stop operating the truck if load becomes unstable.
Fig. 9: Identification plate
1
2
4
5
3
7
If sold to the EU, here the
place of the CE marking
6
8
9
10
11

17
Brake the truck and activate the emergency button (5) by pushing when sliding load on or off the truck. If
the truck has any malfunctions, follow chapter 10.
Practice maintenance work according to regular inspection. This truck is not designed to be water
resistant. Use the truck under dry condition. Prolonged continuous operation might cause damage of the
power pack. Stop operation if temperature of hydraulic oil is too high.
When operating the electric pallet truck, the operator has to wear safety shoes.
The truck is intended to be used for indoor applications with ambient temperatures
between +5C and + 40C.
The operating lighting must be minimum 50 Lux.
To prevent unintended sudden movements when not operating the truck (i.e. from
another person, etc.), press emergency switch (5) or press the X button of pin-code
panel.
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING
a.Commissioning
Table 2: Commissioning data
Type
PTE15N
(540X1150)
PTE15N
(685X1150)
PTE20N
(540X1150)
PTE20N
(685X1150)
Commissioning
weight [kg]
123kg
126kg
149kg
153kg
Dimensions
[mm]
1530x540x1250
1530x685x1250
1530x540x1250
1530x685x1250
Type
PTE12N
(540X1150)
PTE12N
(685X1150)
PTE20B
(540X1150)
PTE20B
(685X1150)
Commissioning
weight [kg]
124kg
129kg
185kg
192kg
Dimensions
[mm]
1530x540x1250
1530x685x1250
1530x540x1250
1530x685x1250
After receiving our new pallet truck or for re-commissioning you have to do following before (firstly)
operating the truck:
Check if are all parts included and not damaged
Make sure the tiller is assembled correctly (electrical socket is connected and fixed with two plastic
clamps, circlip of the axle is installed)
Check that battery is charged (follow chapter 8)
Do the work according to the daily inspections as well as functional checks.
b.Lifting/ transportation
For transporting, remove the load, lower the forks to the lowest position and fix the truck safe with
dedicated lifting gear according to the following figures.
Table of contents