Still EK-X10 2101 24 V User manual

High-level order picker
EK-X10 2101 24V
EK-X 2131 24V
EK-X 2133 48V
EK-X 2137 24V
EK-X 2138 48V
PXV 2142 24V
PXV 2144 48V
PXV 2146 24V
PXV 2147 48V
Original instructions
2101 2131 2133 2137 2138 2142
2144 2146 2147
5213 804 2501EN-02/2023 - 03

1 Foreword 
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Declaration reflecting the declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rules for the operating company of industrial trucks. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operator, Form of address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dimensions of the operator's compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Product documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Accessories accompanying the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Standard design and options - Special version - Special equipment. . . . . . . . . . . . . . 8
Copyright and proprietary rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Storage and transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety 
Working safely . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Climbing into or out of the truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Vibrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Medical equipment, implants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Special safety information about load pick up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safe handling of consumables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Safe handling of the battery cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Risk assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Residual risks with the driver's cab raised. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Residual risks when using order pickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Regular testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Area of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Floor structure, cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Narrow-aisle trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Original parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table of contents
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Directives and guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Driver's licence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Alterations to industrial trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Personal protective equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Conversion, retrofitting, rebuilding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3Overview 
Components of the industrial truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Standard design of labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Labelling for special equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Truck description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Operating panel, variants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Operating panel - Standard display - LCD display. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Standard display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Displays, information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Operating panel - LCD display with keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
LCD display with keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
LCD display with keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LCD display - Programming - Menu structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
View into the control compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4 Operation 
General commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  54
Transporting and loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 54
Weights of the units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 56
Support screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 58
Safe handling of the traction battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 58
Traction battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 59
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Charging socketLithium-ion battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  62
Battery replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 63
Daily commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Checklist before starting work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  66
Driver's compartment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Climbing into or out of the truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  68
Barriers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 69
Operating devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Brake system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  70
Steering system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 71
Switching on the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 73
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Types of guidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  75
Driving without automatic guidance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 76
Driving with guidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 79
Load pick up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Picking up and setting down loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  82
Load capacity diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 83
Support screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 84
Picking up a load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 84
Packages out of reach. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 84
Lifting accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 85
Load pick up without guidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 86
Load pick up with guidance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 87
Emergency operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Emergency operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  89
Emergency lowering valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 93
Emergency abseil system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 96
Parking, decommissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Parking and leaving the industrial truck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  100
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 100
5 Regular care and maintenance 
Securing the load carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Removing the hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
General information about fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Regular care and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
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Special versions, special equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Maintenance schedule, 1000hours. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
2000-hour maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Battery maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
6 Technical data 
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Eco-design requirements for electric motors and variable speed drives . . . . . . . . . . . 118
7Options 
Additional documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Options, enabling - Options, retrofitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Intermediate lift cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Traction cut-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Electronic access control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Inductive guidance IZFOperating panel variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Inductive guidance IZF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Inductive guidance IZF - LCD display with keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Aisle entry assistant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Automatic braking systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Other battery male connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Battery on a roller channel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Tilt barrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Leaning cushion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Personal protection system (MPSE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Safety laser scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Preparation for the personal protection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Radio installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Overhead guard switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Driver's compartment options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Mounting system for auxiliary components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
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Protective roof cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Mirror and lighting module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Operating panel, load side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Video system for monitoring the travel path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
MMS interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
USB charging station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Acoustic warning signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Acoustic alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Rescue Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Special equipment for cold store application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Lifting accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Modified load pick up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Two-person cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Pedestrian mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Fall protection device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Working platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Antistatic version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Safety Light safety headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Table of contents

 V5214 804 2500EN-02/2023 - 03

1
Foreword

General
Our industrial trucks comply with the applica-
ble regulations stated in the declaration of
conformity. Any other applicable country-spe-
cific regulations or operating conditions for the
use of industrial trucks must also be observed.
The aim of these instructions is to inform you
of how to safely handle your industrial truck
and keep it operational. It is therefore essen-
tial that the operating company, operating per-
sonnel and maintenance personnel familiarise
themselves with, understand and adhere to
the contents of these instructions prior to com-
missioning.
The operational readiness, performance and
service life of the truck are dependent on:
●
The truck being used in accordance with its
intended use
●
A daily inspection by the operator and
●
Regular, appropriate maintenance work
Foreword
1
General
 2 5214 804 2500EN-02/2023 - 03

Safety instructions
Explanations of the terms used in this manual:
DANGER
There is the risk of fatality to the operator.
The procedures indicated should be complied with in
full in order to avoid this danger.
WARNING
There is a hazard that could cause major damage to
property or to the health of the operator.
The procedures indicated should be complied with in
full in order to avoid this danger.
CAUTION
There is a risk of damage to property.
The procedures indicated should be complied with in
full in order to avoid this danger.
NOTE
Special attention is drawn to procedures and
technical requirements that must particularly
be observed.
Foreword
1
Safety instructions
 35214 804 2500EN-02/2023 - 03

Declaration reflecting the declaration of conformity

Declaration 

Declaration

STILL GmbH
Berzeliusstraße 10
22113 Hamburg Germany

We declare that the specified machine conforms to the most recent valid version of the
directives specified below:

Industrial truck type:
corresponding to these operating instructions
Model: corresponding to these operating instructions

− Machinery Directive 2006/42/EC
1)
− Supply of Machinery Safety Regulations 2008, 2008 No.1597
2)


Personnel authorised to compile the technical documents:

See declaration of conformity

STILL GmbH

1) For the markets of the European Union, the EU candidate countries, the EFTA States and
Switzerland
2) For the United Kingdom market
The declaration of conformity document is
supplied with the industrial truck. The declara-
tion shown explains the conformity with the
provisions of the EC Machinery Directive and
the Supply of Machinery Safety Regulation
2008, 2008 No.1597.
An unauthorised structural change or addition
to the industrial truck can compromise safety,
thus invalidating the declaration of conformity.
The declaration of conformity must be careful-
ly stored and made available to the responsi-
ble authorities if necessary. It must also be
handed over to the new owner if the industrial
truck is sold on.
Foreword
1
Declaration reflecting the declaration of conformity
 4 5214 804 2500EN-02/2023 - 03

Nameplate
Nameplate
Manufacturer
Model/serial number/year of manufacture
Tare weight
Max. battery weight/min. battery weight
Ballast weight
Placeholder for "data matrix code"
Conformity marking: CE mark for the mar-
kets of the EU, the EU candidate countries,
1
2
3
4
5
6
7
8
the EFTA States and Switzerland; UKCA
mark for the United Kingdom market; EAC
mark for the Eurasian Economic Union mar-
ket
Rated drive power
Battery voltage
Rated capacity
9
10
11
NOTE
●
It is possible for there to be multiple con-
formity markings on the nameplate.
●
The EAC mark may also be located in the
immediate vicinity of the nameplate.
Rules for the operating com-
pany of industrial trucks
In addition to these operating instructions, a
code of practice containing additional informa-
tion for the operating companies of industrial
trucks is also available.
Foreword
1
Nameplate
 55214 804 2500EN-02/2023 - 03

This guide provides information for handling
industrial trucks:
●
Information on how to select suitable indus-
trial trucks for a particular area of applica-
tion
●
Prerequisites for the safe operation of in-
dustrial trucks
●
Information on the use of industrial trucks
●
Information on transport, initial commission-
ing and storage of industrial trucks
Internet address and QR code
The information can be accessed at any time
by pasting the address
https://m.still.de/vdma
in a web browser or by scanning the QR code.

Operator,
Form of address
Our products are suitable for use by male or
female operators. However, these instructions
use only the masculine form of address, here-
inafter "operator", to simplify the text.
Foreword
1
Operator, Form of address
 6 5214 804 2500EN-02/2023 - 03

Dimensions of the operator's compartment
The dimensions of the operator's compart-
ment on our industrial trucks are designed in
accordance with standard DIN EN ISO 3411
and are accordingly constructed for both fe-
male and male operators. This standard also
stipulates ranges within which the operator's
body weight and dimensions should lie. EN
ISO 3411 specifies 114.1 kg for the maximum
body weight for a large operator.
CAUTION
Reduction in the load capacity. Negative effect on
stability.
If the actual body weight of the operator exceeds
114.1 kg, the maximum load weight must be reduced
by the difference compared with the information on
the load capacity diagram.
Example
The actual body weight of the operator is 160 kg. In
this case, the maximum load weight must be reduced
by approx. 46 kg compared with the information on
the load capacity diagram.
If these industrial trucks are operated by per-
sons who do not meet the criteria specified in
EN ISO 3411, the following effects must be
expected:
●
The ergonomic conditions may be less fa-
vourable
●
It may not possible for the operator to reach
the pedals and foot switches
●
The useable height below the overhead
guard may be too low
●
The adjustment ranges for the steering-
wheel and operating panel adjuster may no
longer be sufficient
●
The adjustment ranges for adjustable driv-
ers' seats may no longer be sufficient
●
There could be a negative effect on the
load-bearing capacity of the industrial truck
Please be sure to consult your responsible
authorised service partner.
Product documentation
This includes:
●
Spare parts list
●
Operating instructions and maintenance in-
structions
●
Any additional documentation for the driv-
er's seat
●
Any additional documentation for an attach-
ment
●
Any additional documentation for the bat-
tery
●
Any additional order-related documentation

Foreword
1
Dimensions of the operator's compartment
 75214 804 2500EN-02/2023 - 03

Accessories accompanying the product
Each truck is supplied with a box of accesso-
ries upon delivery from the factory.
The contents differ depending on the truck
type and the order.
This includes, among other items, an adhesive
label that shows how to disable the magnetic
brake on the traction motor using mechanical
means. This adhesive label can be affixed in
a suitable position in the control compartment
near the magnetic brake.
This box also contains the documentation to
accompany the product, and the screws and
wrench that are required to disable the mag-
netic brake.
Depending on the type, additional lubricating
nipples may be included for maintenance.
Standard design and options -
Special version -
Special equipment
These instructions describe the
●
intended use
●
the intended area of use and its limits
●
regular maintenance
●
and prescribed maintenance
for industrial trucks in the standard design and
for the options available at the time of going to
print.
Special versions and special equipment
For industrial trucks in a customised special
version or with special equipment, additional
order-related documentation is created and
supplied if required.
Copyright and proprietary
rights
This manual - and any excerpts thereof - may
not be reproduced, translated or tansmitted in
any form to third parties without the express
written permission of the manufacturer.

Foreword
1
Accessories accompanying the product
 8 5214 804 2500EN-02/2023 - 03

Storage and transfer
●
These operating and maintenance instruc-
tions must be stored so that the operator
has access to them at all times.
●
Documentation can be reordered. Specify
the material number, version and order
number.
●
When the product is sold on, all documenta-
tion must be handed over too.
Foreword
1
Storage and transfer
 95214 804 2500EN-02/2023 - 03

Foreword
1
Storage and transfer
 10 5214 804 2500EN-02/2023 - 03

2
Safety

Working safely
●
The industrial truck must be operated exclu-
sively from the driver's compartment.
●
If industrial trucks are equipped for pedes-
trian mode or with external operating pan-
els, the industrial trucks may be operated
using these features; for further safety infor-
mation in this regard, refer to the relevant
additional descriptions.
●
When driving without a load, lower the fork
to floor height.
●
When driving with a load, the load must be
lifted a few centimetres off the ground (clear
of the ground, max. 500mm).
●
The driver must keep all body parts within
the contours of the driver's compartment;
the driver must refrain from sticking his
head out to gain a better view and from
reaching into the area of the moving lift
mast because doing this is highly danger-
ous.
●
Aside from the driver, there must be no oth-
er person present on the industrial truck,
unless the industrial truck has additional
equipment to enable operation with two per-
sons.
●
Fundamentally, it is the duty of the driver
to adapt the driving speed to the local con-
ditions and the respective situation. When
cornering in particular, attention must be
paid to the overall height and the centre of
gravity, which will be high as a result.
●
When cornering and driving past parts of
buildings that restrict visibility, use the horn
to warn others that the industrial truck is
approaching.
●
When driving through doorways and under
ceiling joists, take the height of the industri-
al truck into consideration.
●
Multiple operations or other types of oper-
ations not described here, especially the
blocking or disabling of operating devices,
can cause damage to the industrial truck
but also uncontrolled movements and are
therefore prohibited.
●
When leaving the industrial truck, the oper-
ator must secure the industrial truck against
unauthorised use. This is done by removing
and taking the switch key or by clearing the
access information, e.g. in the case of elec-
tronic access control.
●
Observe the instructions in the section
"Climbing into or out of the truck".
Safe working environment
●
People must not encroach into the working
area (danger area) of the industrial truck;
if a person does enter the danger area, all
movements of the industrial truck must be
stopped immediately and the person must
be directed away from the area.
●
If there are marked roadways, the industri-
al truck must be moved only within these
markings for safety reasons.
●
It is never permitted for anyone to stand be-
neath a raised load or driver's compartment.
●
The condition of the floor surface influences
the braking distance of the industrial truck.
The driver must take account of this in his
driving and braking style.
●
If the area of application and work situa-
tion so require, the operating company must
evaluate the potential hazards and provide
appropriate personal protective equipment
such as safety shoes, a safety helmet, safe-
ty gloves or protection goggles.
●
The operator is responsible for the selec-
tion, provision and instruction on occupa-
tional health and safety measures and per-
sonal protective equipment. Responsibility
for use of the equipment lies with the opera-
tor.
Safe machine
●
Essentially, all safety information located on
the industrial truck must be observed.
●
Replace any missing or illegible safety infor-
mation.
●
Replace any missing or illegible parts of the
signage.
●
Drive batteries with different technologies
are used in industrial trucks. Observe the
safety information provided by the respec-
tive manufacturer.
●
Only use chargers approved for the respec-
tive battery type.
●
In addition, observe the safety information
outlined in this brochure.
Safety
2
Working safely
 12 5214 804 2500EN-02/2023 - 03