NIFTYLIFT HR 10 Instruction Manual

HEIGHT RIDER
OPERATING AND SAFETY MANUAL
MODEL HR10 & HR12 SERIES
STANDARD AND NARROW WIDTH
SELF PROPELLED (S.P)
Manufactured by:-
NIFTYLIFT LIMITED
FINGLE DRIVE
STONEBRIDGE
MILTON KEYNES
BUCKS. MK13 0ER
ENGLAND.
TEL.:[phone]
FAX :[phone]

NIFTYLIFT S.P.SERIES
OPERATING AND SAFETY INSTRUCTIONS
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1. INTRODUCTION AND GENERAL INFORMATION Page
1.1 Foreword 1
1.2 Scope 2
1.3 Introducing the "HEIGHT RIDER" S.P. series 2
1.4 General Specification 3
1.5 Identification 4
2. SAFETY
2.1 Mandatory Precautions 5-7
2.2 Environmental Limitations 8
2.3 Noise & Vibration 8
3. PREPARATION AND INSPECTION
3.1 Unpacking 9
3.2 Preparation for use - the pre-operational report 9
3.3 Daily Safety Check List 10
3.4 Placard, Decals and Installation 11-13
3.5 Torque Requirements 14
4. OPERATION
4.1 Control Circuit Components 15-17
4.2 Ground Control Operation 18-19
4.3 Platform Control Operation 20-22
4.4 Driving Controls 23-24
4.5 Boom Controls 25
4.6 Batteries and Charging 26
4.7 Transporting, Towing , Storage & Setting to Work 27-28
5. EMERGENCY CONTROLS
5.1 General 29
5.2 Emergency Procedures - Incapacitated Operator 29
5.3 Emergency Procedures - Machine Failure 29
5.4 Emergency Procedures - Platform Rotation 29
5.5 Incident Notification 29
6. RESPONSIBILITIES
6.1 Changes in Ownership 30
________________________________________________________________
TABLE OF CONTENTS

NIFTYLIFT S.P.SERIES
OPERATING AND SAFETY INSTRUCTIONS
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1.1 FOREWORD
The purpose of these manuals is to provide the customer with proper safety operating and maintenance
instructions essential for proper machine operation.
All information in these manuals should be READ and fully UNDERSTOOD before any attempt is
made to operate the machine. THESE MANUALS ARE VERY IMPORTANT TOOLS - Keep them
with the machine at all times.
THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND
USE, THEREFORE CONFORMANCE WITH GOOD SAFETY PRACTICES IS THE
RESPONSIBILITY OF THE USER AND HIS OPERATING PERSONNEL.
ALL INFORMATION IN THESE MANUALS IS BASED ON THE USE OF THE MACHINE
UNDER PROPER OPERATING CONDITIONS. ALTERATION AND/OR MODIFICATION OF
THE MACHINE IS STRICTLY FORBIDDEN.
ONE OF THE MOST IMPORTANT FACTS TO REMEMBER IS THAT ANY EQUIPMENT IS
ONLY AS SAFE AS THOSE WHO OPERATE IT.
DANGER, WARNING, CAUTION, IMPORTANT, INSTRUCTIONS AND NOTICE
Any place these topics may appear, either in this manual or on the machine, they are defined as
follows:
DANGER: IF NOT CORRECTLY FOLLOWED THERE IS A HIGH PROBABILITY OF
SERIOUS INJURY OR DEATH TO PERSONNEL.
WARNING OR CAUTION: IF NOT CORRECTLY FOLLOWED THERE IS SOME
POSSIBILITY OF SERIOUS INJURY OR DEATH TO PERSONNEL.
THE 'SAFETY ALERT SYMBOL' IS USED TO CALL ATTENTION TO
POTENTIAL HAZARDS WHICH MAY LEAD TO SERIOUS INJURY OR
DEATH, IF IGNORED.
IMPORTANT AND INSTRUCTIONS: DENOTES PROCEDURES ESSENTIAL TO SAFE
OPERATION AND PREVENTION OF DAMAGE TO OR DESTRUCTION OF THE MACHINE.
NOTICE: INDICATES GENERAL SAFETY RULES AND/OR PROCEDURES RELATING TO
THE MACHINE.
IT IS THE OWNERS/USERS RESPONSIBILITY TO KNOW AND COMPLY WITH ALL
APPLICABLE RULES, REGULATIONS, LAWS, CODES AND ANY OTHER REQUIREMENTS
APPLICABLE TO THE SAFE USE OF THIS EQUIPMENT.
WARNING

NIFTYLIFT S.P.SERIES
OPERATING AND SAFETY INSTRUCTIONS
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GENERAL INFORMATION
1.2 SCOPE
These operating instructions contain all the necessary information required to allow the safe
operation of any HR 10 or HR 12, powered by electric DC, Diesel or Petrol engine, or a
combination of these.
For further technical information, circuit diagrams and specific instructions for all
Maintenance which may need to be carried out by specialist trained personnel, see the
associated Workshop and Parts manual for your model of Niftylift Height Rider.
1.3 INTRODUCING THE "HEIGHT RIDER" S.P. (SELF-PROPELLED) SERIES
Please note at the time of going to press all information, illustrations, details and descriptions
contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its
products without any obligations to install them on previously manufactured machines.
After reading this manual if you require further information please do not hesitate to contact
us at your nearest office.
Niftylift Ltd., Tel: [phone]
Fingle Drive Fax: [phone]
Stonebridge
Milton Keynes
MK13 0ER
GREAT BRITAIN
Driven from the platform, the Niftylift "HEIGHT RIDER" S.P.(Self Propelled) series
accommodates up to two men and their equipment, and offers a working height of up to 39ft
6in (12m) with a maximum capacity of 440 pounds (200kg).
The compact narrow base and tight turning circle combined with powered swing and good
outreach ensure excellent manoeuvrability and maximum efficiency.
High traction tyres and powerful hydraulic wheel motors give unsurpassed performance with
the option of fast drive speed when the booms are in the stowed position. Automatic braking
and audible alarms activated by a five degree tilt sensor help to prevent the operator from
working on unsafe terrain whilst elevated.
The Niftylift Height Rider provides a fast, safe, cost effective method of access, both inside
and out, for a multitude of applications where overhead working is required.
MODELS INCLUDE THE FOLLOWING :-
E :- D.C. ELECTRIC BE :- BI-ENERGY (DIESEL & BATTERY)
D :- DIESEL PE :- PETROL & BATTERY
P :- PETROL PG :- PETROL & L.P.G (PROPANE)
A :- AIR T :- TRI - ENERGY (PETROL, PROPANE & BATTERY)

NIFTYLIFT S.P.SERIES
OPERATING AND SAFETY INSTRUCTIONS
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SECTION 1.4
JULY 1995
GENERAL SPECIFICATION
FEATURE HR 10 (& HR10 N) HR 12 (& HR 12 N)
MAXIMUM HEIGHT - WORKING 32 FT 39 FT 6 IN
9.8 M 12 M
MAXIMUM HEIGHT- PLATFORM 26 FT 33 FT 6 IN
8 M 10.2 M
MAXIMUM HEIGHT - STOWED 6 FT 3 IN 6 FT 3 IN
1.9 M 1.9 M
MAXIMUM OUTREACH 14 FT 9 IN 20 FT 1 IN
4.5 M 6.1 M
MAXIMUM WIDTH - STANDARD 4 FT 11 IN 5 FT 10 IN
1.5 M 1.787 M
MAXIMUM WIDTH - NARROW - (N) 4 FT 7 IN 4 FT 11 IN
1.4 M 1.5 M
MAXIMUM LENGTH - STOWED 14 FT 13 FT
4.3 M 3.96 M
MAXIMUM CAPACITY 440 LBS 440 LBS
200 KGS 200 KGS
WHEELBASE 5FT 11 IN 5 FT 11 IN
1.8 M 1.8 M
TURNING RADIUS - OUTSIDE 10 FT 6 IN 10 FT 6 IN
3.15 M 3.15 M
TURRET ROTATION 355o355o
TURRET TAILSWING ZERO ZERO
TRAVEL SPEED - STOWED 0-2.1 MPH 0-2.1 MPH
0-3.5 KPH 0-3.5 KPH
TRAVEL SPEED - RAISED 0-1 MPH 0-1 MPH
0-1.6 KPH 0-1.6 KPH
PLATFORM SIZE - LENGTH x WIDTH 25 IN x 44IN 25 IN x 44IN
0.65 M x 1.1 M 0.65 M x 1.1 M
CONTROLS FULL PROPORTIONAL HYDRAULIC
HYDRAULIC PRESSURE 200 BAR 200 BAR
TYRES FOAM FILLED
GRADEABILITY 25% 25%
GROUND CLEARANCE 6½ IN 7¼ IN (5½ IN)
165 MM 185 MM (140 MM)
GROSS VEHICLE WEIGHT 5280 LBS 5720 LBS (6490 LBS)
2400 KGS 2600 KGS (2950 KGS)
MAXIMUM GROUND PRESSURE 0.060 KN/cm2 0.057 KN/cm2 (0.063 KN/cm2)
12500 Lb/ft211875 Lb/ft2(13125 Lb/ft2)

NIFTYLIFT S.P.SERIES
OPERATING AND SAFETY INSTRUCTIONS
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SECTION 1
1.5 IDENTIFICATION
This manufacturers plate is attached to Boom 1 on each machine at the time of manufacture on every
Niftylift. Please ensure all sections have been stamped and are legible.
NIFTYLIFT LTD.,FINGLE DRIVE,STONEBRIDGE
MILTON KEYNES MK13 0ER ENGLAND
TELEPHONE [phone] TELEFAX 01908 312733
SERIAL No
TYPE
YEAR OF MANUFACTURE
WEIGHT
RATED LOAD PERSONS
MAXIMUM SAFE WORKING LOAD
MAXIMUM PULL
MAXIMUM WIND SPEED
MAXIMUM ALLOWABLE INCLINATION
MAXIMUM VOLTAGE
AMPS
kg
kg
kg
N
m/s
Deg
V
A
+
NOMINAL POWER kW
MAXIMUM HYDRAULIC PRESSURE bar

NIFTYLIFT S.P.SERIES
OPERATING AND SAFETY INSTRUCTIONS
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2 SAFETY
2.1 MANDATORY PRECAUTIONS
When operating your Niftylift, your safety is of utmost concern. In order to fully appreciate all
aspects of the machines operation it should be ensured that each operator has read and fully
understood the relevant manual covering machine use, maintenance and servicing. If any doubts
exist concerning any points covered in your manual, contact your local dealer or Niftylift.
Before using any Niftylift, thoroughly inspect the machine for damage or deformation to all
major components. Likewise, check the control systems for hydraulic leaks, damaged hoses,
cable faults or loose covers to electrical components. At no time should damaged or faulty
equipment be used - Correct all defects before putting the platform to work. If in doubt, contact
your local dealer or Niftylift (see front cover for address).
THE MANUFACTURER HAS NO DIRECT CONTROL OVER THE
MACHINE APPLICATION AND USE. THEREFORE CONFORMATION
WITH GOOD SAFETY PRACTICES IS THE RESPONSIBILITY OF THE
USER AND HIS OPERATING PERSONNEL. FAILURE TO UNDERSTAND
AND FOLLOW ALL SAFETY RULES COULD RESULT IN SERIOUS
INJURY OR DEATH.
2.1.1 Only persons trained on the same or a similar model will be permitted to operate the aerial
Niftylift.
2.1.2 Always operate the Niftylift in full accordance with the manufacturers operating & safety
instructions for that model.
2.1.3 Before use each day and at the beginning of each shift the Niftylift shall be given a visual
inspection and functional test including, but not limited to, operating and emergency controls,
safety devices, personal protective clothing, including fall protection, air, hydraulic and fuel
system leaks, cables and wiring harness, loose or missing parts, tyres and wheels, placards,
warnings, control markings and operating and safety manuals, guards and guard rail systems and
all other items specified by the manufacturer.
2.1.4 Any problems or malfunctions that effect the safety of operations shall be repaired prior to the use
of the Niftylift.
2.1.5 Always ensure that all warning labels, instructions, placards, control markings and safety manuals
are intact and clearly legible. If replacements are required contact your local dealer or Niftylift.
Always observe and obey safety and operating instructions on such labels.
2.1.6 Do not alter, modify or disable in any way the controls, safety devices, interlocks or any other part
of the machine.
2.1.7 Before the Niftylift is used and during use the user shall check the area in which the aerial
platform is to be used for possible hazards such as, but not limited to, drop-offs, holes, bumps,
obstructions, debris, floor and overhead obstructions, high voltage conductors, wind and weather,
unauthorised persons and any other possibly hazardous conditions.
2.1.8 Never exceed the maximum platform capacity of 440 lbs (200 kg), as indicated on the decals and
machine serial plate.
WARNING

NIFTYLIFT S.P.SERIES
OPERATING AND SAFETY INSTRUCTIONS
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2.1 MANDATORY PRECAUTIONS (CONTINUED)
2.1.9 Only operate the Niftylift on a firm, level surface.
2.1.10 Never position any part of the Niftylift within 10ft (3m) of any electrical power line, conductor
or similar above 450 volts.
THIS MACHINE IS NOT INSULATED.
If in doubt, contact the appropriate authorities.
2.1.11 On entering the platform ensure that the drop down entry bar is closed afterwards.
2.1.12 Use of an approved safety belt and lanyard, hard hat and appropriate safety clothing is
mandatory. Fasten harness to designated harness securing points within the platform and do not
remove until leaving the platform whilst in the stowed position.
2.1.13 Always remain standing within the platform. Do not attempt to increase your
height or reach by standing and/or climbing on the platform guard rails or any
other object. KEEP YOUR FEET ON THE PLATFORM FLOOR. Do not
sit, stand or climb on the guard rail, mid rail or boom linkage. Use of planks,
ladders or any other devices on the Niftylift for achieving additional height or
reach shall be prohibited.
2.1.14 Do not use the platform levelling system to artificially increase the outreach of the platform.
Never use boards or ladders in the platform to achieve the same result.
2.1.15 Do not use the platform to lift overhanging or bulky items which may exceed the maximum
capacity or carry objects which may increase the wind loading on the platform.
(e.g. Notice boards, etc.)
2.1.16 The Niftylift shall not be operated from a position on trucks, trailers, railway cars, floating
vessels, scaffolds or similar equipment unless the application is approved in writing by Niftylift
Ltd in Great Britain.
2.1.17 Always check below and around the platform before lowering or swinging to ensure that the area
is clear of personnel and obstructions. Care should be taken when swinging out into areas where
there may be passing traffic. Use barriers to control traffic flow or prevent access to the machine.
2.1.18 Stunt driving and horseplay, on or around the Niftylift, shall not be permitted.
2.1.19 When other moving equipment and vehicles are present, special precautions shall be taken to
comply with local ordinances or safety standards established for the work place. Warnings such
as, but not limited to, flags, roped off areas, flashing lights and barricades shall be used.
2.1.20 Before and during driving while the platform is elevated the operator shall maintain a clear view
of the path of travel, maintain a safe distance from obstacles, debris, drop offs, holes,
depressions, ramps and other hazards to ensure safe elevated travel. Maintain a safe distance
from overhead obstacles.
WARNING
WARNING

NIFTYLIFT S.P.SERIES
OPERATING AND SAFETY INSTRUCTIONS
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2.1 MANDATORY PRECAUTIONS (CONTINUED)
2.1.21 Under all travel conditions the operator shall limit travel speed according to conditions of ground
surface, congestion, visibility, slope, location of personnel and other factors causing hazards of
collision or injury to personnel.
2.1.22 The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which
the aerial platform is rated by the manufacturer.
2.1.23 It shall be the responsibility of the user to determine the hazard classification of any particular
atmosphere or location. Aerial platforms operated in hazardous locations shall be approved and
suitable for the duty.
2.1.24 The operator shall immediately report to his supervisor any potentially hazardous location(s)
(environment) which become evident during operation.
2.1.25 If an operator encounters any suspected malfunction of the Niftylift or any hazard or potentially
unsafe condition relating to capacity, intended use or safe operation, he shall cease operation of
the Niftylift and request further information as to safe operation from his management, or owner,
dealer or manufacturer before further operation of the Niftylift.
2.1.26 The operator shall immediately report to his superior any problems or malfunctions of the
Niftylift, which becomes evident during operation. Any problems or malfunctions that affect the
safety of operation shall be repaired prior to continued use.
2.1.27 The boom and platform of the Niftylift shall not be used to jack the wheels off the ground.
2.1.28 The Niftylift shall not be used as a crane.
2.1.29 The Niftylift shall not be positioned against another object to steady the platform.
2.1.30 Care should be taken to prevent rope, electric cords and hoses from becoming entangled in the
aerial platform.
2.1.31 Batteries shall be recharged in a well ventilated area free of flame, sparks or other hazards which
may cause explosion. Highly explosive hydrogen gas is produced during the charging process.
2.1.32 When checking electrolyte levels great care should be taken to protect eyes, skin and clothing.
Battery acid is highly corrosive and protective glasses and clothing is recommended.
2.1.33 If the platform or elevating assembly becomes caught, snagged or otherwise prevented from
normal motion by adjacent structure or other obstacles, such that control reversal does not free
the platform, all personnel shall be removed from the platform safely before attempts are made to
free the platform using ground controls.
2.1.34
When the machine is not in use always stow the booms correctly. NEVER
LEAVE THE KEYS IN THE MACHINE, if it is to be left for any period of time.
Use wheel chocks if leaving on an incline.
WARNING

NIFTYLIFT S.P.SERIES
OPERATING AND SAFETY INSTRUCTIONS
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2.1 MANDATORY PRECAUTIONS (CONTINUED)
2.1.35 The engine must be shut down while fuel tanks are being filled. Fuelling must be done in a well
ventilated area free of flame, sparks or any other hazard which may cause fire or explosion.
GASOLINE, LIQUID PROPANE AND DIESEL FUELS ARE FLAMMABLE.
2.1.36
NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID
PROPANE OR DIESEL FUEL. THESE FUELS ARE HIGHLY
FLAMMABLE.
2.1.37 The operator shall implement means provided to protect against use by unauthorised persons.
2.1.38 Never remove anything that may affect the stability of the machine such as, but not limited to,
batteries, covers, engines, tyres or ballast.
2.2 ENVIRONMENTAL LIMITATIONS
All "Niftylift" Height Riders are limited to operation as previously described, not suitable for
rough terrain work. Unless specifically configured otherwise, the machine will have short time
rating for operation in extreme temperatures. i.e. Reduced battery cycle times for low
temperatures, e.g. freezers, food storage etc., cooling limitations for high temperatures. i.e. oil
temperature not to exceed -23 to 93° Celsius.
Extended operation in dusty environments is not recommended, frequent cleaning will be
necessary. All dust, dirt, salt encrustation, excess oil or grease should be removed. Deposits of
paint or bitumen, particularly on legends or labels should be removed.
2.3 NOISE & VIBRATION
The airborne noise emission on the Height Rider range of machines does not exceed 79dB(A),
measured at a perpendicular distance of 4m, under equivalent continuous A-weighted sound
pressure test conditions. This was based on a Diesel powered machine, working on high throttle,
and under load. All other models will exhibit significantly lower emissions than this figure,
dependant on power option.
In normal operation the Vibration level to which the operator is subjected will not exceed a
weighted root mean square acceleration value of 2.5 m/s2.
WARNING