Nilfisk-Advance HARAM CAPTOR ll User manual

HARAM CAPTOR ll
Instructions for use
Instructions for Use
Original Instructions
ϡ΍ΪΨΘγϼϟ ΕΎϤϴϠόΗ
Model:
56511000(48G Hybrid)
11/2012 revised 2/2016 REV D
Form no. 56091064
A-English
ΔϳΑέόϟ΍-B

A-2 / ENGLISH
A-2 - FORM NO. 56091064 - HARAM CAPTOR II
TABLE OF CONTENTS
Page
Introduction................................................................................... A-2
Parts and Service ........................................................................... A-3
Nameplate ...................................................................................... A-3
Delivery........................................................................................... A-3
Cautions and Warnings ......................................................... A-4 – A-5
General Information............................................................... A-6 – A-7
Know Your Machine / Control Panel ................................ A-8 – A-12
Preparing the Machine for Use
Pre-Operational Checklist............................................................. A-13
Engine Oil................................................................................... A-13
Engine Coolant........................................................................... A-14
Engine Air Filter .......................................................................... A-14
Fuel............................................................................................. A-14
Main Broom .................................................................................. A-15
Scrub Brushes.............................................................................. A-15
Filling the Solution Tank................................................................ A-16
Operating the Machine............................................................... A-17
Starting the Engine....................................................................... A-17
Detergent System (EcoFlex™).......................................... A-18 – A-19
Sweeping........................................................................... A-20 – A-21
Emptying the Hopper......................................................... A-20 – A-21
Scrubbing .......................................................................... A-22 – A-23
After Using the Machine ............................................................ A-24
Shutting Down the Engine............................................................ A-24
Hydraulic Oil ................................................................................. A-24
Maintenance Schedule............................................................... A-25
Lubrication.................................................................................... A-26
Charging the Battery Pack............................................................ A-27
Main Broom Maintenance.................................................. A-28 – A-29
Side Broom Maintenance ............................................................. A-30
Squeegee Maintenance................................................................ A-31
Hopper Dust Control Filter............................................................ A-32
Side Skirt Maintenance................................................................. A-33
Troubleshooting................................................................. A-34 – A-36
Circuit Breaker Location ............................................................... A-34
Technical Specifications ............................................................... A-37
Material Composition and Recyclability........................................ A-37
INTRODUCTION
This manual will help you get the most from your Nilfisk™Sweeper / Scrubber. Read it thoroughly before operating the machine. References to
“right” and “left” in this manual mean right or left as seen from the driver’s seat.
Note: Bold numbers or letters in parentheses indicate an item illustrated on pages A-8 – A-12 unless referred to a specific figure number.

ENGLISH / A-3
FORM NO. 56091064 - HARAM CAPTOR II - A-3
PARTS AND SERVICE
Repairs, when required, should be performed by your Authorized Nilfisk Service Center, who employs factory trained service personnel, and
maintains an inventory of Nilfisk original replacement parts and accessories.
Call the Nilfisk Authorized Service named below for repairs or service. Please specify the Model and Serial Number when discussing your
machine.
MODIFICATIONS
Modifications and additions to the cleaning machine which affect capacity and safe operation shall not be performed by the customer or user
without prior written approval from Nilfisk Inc. Unapproved modifications will void the machine warranty and make the customer liable for any
resulting accidents.
NAMEPLATE
The Model Number and Serial Number of your machine are shown on the Nameplate. One nameplate is located on the wall of the operator’s
compartment just below the circuit breaker decal. The second nameplate is located on the chassis beneath the recovery tank. This information is
needed when ordering repair parts for the machine. Use the space below to note the Model Number and Serial Number of your machine for future
reference.
MODEL ________________________________________________
SERIAL NUMBER ________________________________________
DATE CODE ____________________________________________
Note: Reference the separately supplied engine manufacture’s maintenance and operator manual for more detailed engine specification and
service data.
UN-CRATING
Upon delivery, carefully inspect the shipping crate and the machine for damage. If damage is evident, save all parts of the shipping crate so that
they can be inspected by the trucking company that delivered the machine. Contact the trucking company immediately to file a freight damage
claim.
1 After removing the crate, remove the wooden blocks next to the wheels.
2 Check the engine oil and coolant levels.
3 Check the hydraulic oil level.
4 Read the instructions in the Preparing the Machine For Use section of this manual, then fill the fuel tank.
5 Place a ramp next to the front end of the pallet.
6 Read the instructions in the Operating Controls and Operating the Machine sections of this manual and start the engine. Slowly drive the
machine forward down the ramp to the floor. Keep your foot lightly on the brake pedal until the machine is off the pallet.
CAUTION!
• Use extreme CAUTION when operating this machine. Be certain that you are thoroughly familiar with all operating instructions
before using this machine. If you have any questions, contact your supervisor or your local Nilfisk Industrial Dealer.
• If the machine malfunctions, do not try to correct the problem unless your supervisor directs you to do so. Have a qualified
company mechanic or an authorized Nilfisk Dealer service person make any necessary corrections to the equipment.
• Use extreme care when working on this machine. Loose clothing, long hair, and jewelry can get caught in moving parts. Turn the
Key Ignition Switch OFF and remove the key before servicing the machine. Apply the parking brake before getting off of the machine.
Use good common sense, practice good safety habits and pay attention to the yellow decals on this machine.
• Drive the machine slowly on inclines. Use the Brake Pedal (38) to control machine speed while descending inclines. DO NOT turn
the machine on an incline; drive straight up or down.
• The maximum rated incline for sweeping and scrubbing is 17.6% (10°). The maximum rated incline during transport is 21% (12°).

A-4 / ENGLISH
A-4 - FORM NO. 56091064 - HARAM CAPTOR II
CAUTIONS AND WARNINGS
Nilfisk uses the symbols below to signal potentially dangerous conditions. Always read this information carefully and take the
necessary steps to protect personnel and property.
DANGER!
Is used to warn of immediate hazards that will cause severe personal injury or death.
WARNING!
Is used to call attention to a situation that could cause severe personal injury.
CAUTION!
Is used to call attention to a situation that could cause minor personal injury or damage to the machine or other property.
Read all instructions before using.
GENERAL SAFETY INSTRUCTIONS
Specific Cautions and Warnings are included to warn you of potential danger of machine damage or bodily harm.
This machine is only suitable for commercial use, for example at manufacturing plants, warehouses, cement block & brick facilities,
parking garages, municipal parks, entertainment and transportation facilities.
DANGER!
•This machine emits exhaust gases (carbon monoxide) that can cause serious injury or death, always provide adequate
ventilation when using machine.
WARNING!
•This machine shall be used only by properly trained and authorized persons.
•This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack
of experience and knowledge.
•While on ramps or inclines, avoid sudden stops when loaded. Avoid abrupt sharp turns. Use low speed down hills.
•To avoid hydraulic oil injection or injury, always wear appropriate clothing and eye protection when working with or near hydraulic
system.
•Keep sparks, flame and smoking materials away from battery. Explosive gases are vented during normal operation.
•Charging the battery produces highly explosive hydrogen gas. Charge battery only in well-ventilated areas away from open
flame. Do not smoke while charging the battery.
•Remove all jewelry when working near electrical components.
•Turn the key switch off (O) and disconnect the batteries before servicing electrical components.
•Never work under a machine without safety blocks or stands to support the machine.
•Do not dispense flammable cleaning agents, operate the machine on or near these agents, or operate in areas where flammable
liquids exist.
•Do not pressure wash operator control panel, fuse panel, contactor panel or engine compartment area.
• Do not inhale exhaust gas fumes. Only use indoors when adequate ventilation is provided, and when a second person has been
instructed to look after you.
• Do not use the machine without a falling object protective structure (FOPS) in areas where it is likely that the operator is hit by
falling objects.
* Machines shall be parked safely.
* The machine shall be inspected by a qualified person regularly, as required for safe operation by regional or national regulations.
* Observe the Gross Vehicle Weight, GVW, of the machine when loading, driving, lifting or supporting the machine.

ENGLISH / A-5
FORM NO. 56091064 - HARAM CAPTOR II - A-5
CAUTION!
•This machine is not approved for use on public paths or roads.
•This machine is not suitable for picking up hazardous dust.
•Use care when using scarifier discs and grinding stones. Nilfisk will not be held responsible for any damage to floor surfaces
caused by scarifiers or grinding stones.
•When operating this machine, ensure that third parties, particularly children, are not endangered.
•Before performing any service function, carefully read all instructions pertaining to that function.
•Do not leave the machine unattended without first turning the key switch off (O), removing the key and applying the parking
brake.
•Turn the key switch off (O) before changing the brushes, and before opening any access panels.
•Take precautions to prevent hair, jewelry, or loose clothing from becoming caught in moving parts.
•Use caution when moving this machine in below freezing temperature conditions. Any water in the solution or recovery tanks or
in the hose lines could freeze.
•The battery must be removed from the machine before the machine is scrapped. The disposal of the battery should be safely
done in accordance with your local environmental regulations.
•Do not use on surfaces having a gradient exceeding that marked on the machine.
•Before use, all doors and hoods should be properly latched.
• If the engine misfires or runs rough, stop engine operation and have machine serviced by a qualified technician. Continued
operation under this condition may result in damage to the engine, catalytic converter or other machine components.
SAVE THESE INSTRUCTIONS

A-6 / ENGLISH
A-6 - FORM NO. 56091064 - HARAM CAPTOR II
HOPPER SAFETY BAR
WARNING!
Make sure the Hopper Safety Bar (23) is engaged whenever attempting to do any maintenance work under or near the raised hopper.
The Hopper Safety Bar (23) holds the hopper in the raised position to allow work to be performed under the hopper. See Figure 1.
NEVER rely on the machine’s hydraulic components to safely support the hopper.
A - To Engage Hopper Safety Bar:
1. Press and hold the hopper raise switch to raise the hopper.
2. Pull the hopper safety bar handle (21) toward you to retract the safety bar (23).
3. Press and hold the hopper lower switch to lower the hopper until it contacts the hopper safety bar.
B - To Disengage Hopper Safety Bar:
1. Press and hold the hopper raise switch to raise the hopper slightly so it lifts off of the hopper safety bar.
2. Push the hopper safety bar handle (21) toward the front of the machine to extend the safety bar (23).
3. Press and hold the hopper lower switch to lower the hopper.
FIGURE 1

ENGLISH / A-7
FORM NO. 56091064 - HARAM CAPTOR II - A-7
JACKING THE MACHINE
CAUTION!
Never work under a machine without safety stands or blocks to support the machine.
•When jacking the machine, do so at designated locations (Do Not jack on the hopper) -
see Jack Point / Tie Down Point locations (33).
TRANSPORTING THE MACHINE
CAUTION!
Before transporting the machine on an open truck or trailer, make sure that . . .
•All access doors are latched securely.
•The machine is tied down securely - see Jack Point / Tie Down Point locations (33).
•The machine parking brake is set.
ENGAGING THE PARKING BRAKE
CAUTION!
When parking on an incline, turn the steering wheel fully in one direction such that if the parking brake were to be accidentally
released or fail the machine would not roll and cause damage or bodily injury, if necessary, block the wheels.
A - To Engage Parking Brake:
1. Press the Brake Pedal (38) completely.
2. With the brake pedal pressed, rotate your foot to engage the Parking Brake Pedal (38A).
B - To Release Parking Brake:
1. Press the Brake Pedal (38) to disengage the parking brake pedal.
FIGURE 2
38 38A
FIGURE 2.2
Jack Point / Tie Down Point symbol
TOWING OR PUSHING A DISABLED MACHINE
CAUTION!
If the machine must be towed or pushed, make sure the Key Switch is in the Off position and do not move the machine faster than a
normal walking pace (2-3 mph, 3-5 kph) and for short distances only.
A second option which will allow for steering while pushing or towing the machine is to do the following:
-Turn the Key Switch (A) ON while pressing and holding both the Speed Switch (K) and the High Pressure Wash Switch (N) for two
seconds.

A-8 / ENGLISH
A-8 - FORM NO. 56091064 - HARAM CAPTOR II
KNOW YOUR MACHINE
As you read this manual, you will occasionally run across a bold number or letter in parentheses - example: (2). These numbers refer to an item
shown on these pages unless otherwise noted. Refer back to these pages whenever necessary to pinpoint the location of an item mentioned in
the text. NOTE: Refer to the service manual for detailed explanations of each item illustrated on the next 5 pages.
1 Steering Wheel
2 Operator’s Seat
3 Recovery Tank Tip-Out Lock
4 Solution Tank Fill
5 Recovery Tank Lid
6 Vacuum Filter Access Lid
7 Recovery Tank Drain Hose
8 Left Skirt Assembly
9 Exhaust Pipe
10 Engine Compartment Access Panel Latch
11 Front Wheel
12 Left Side Broom
14 Headlights
15 Right Side Broom
16 Hopper Cover Latches
17 Dust Control Filter
20 Engine/Battery Compartment Latch
21 Hopper Safety Bar Handle
22 Engine Coolant Reservoir
51 Recovery Tank Debris Basket
52 Recovery Tank Shutoff Floats
54 High Pressure Wash Filter (optional)
54
12
34
5
6
7
8
9
10
11
12
14
15
16
20
21
17
22
51
52

ENGLISH / A-9
FORM NO. 56091064 - HARAM CAPTOR II - A-9
KNOW YOUR MACHINE (CONTINUED)
24 Recovery Tank Lid Latch
25 Recovery Tank Tip-Out Grip
26 Circuit Breaker Panel (see troubleshooting)
27 Control Panel
28 Radiator Cap
29 Air Filter Service Indicator
30 Engine Starting Battery
31 Fuel Tank
32 Battery Pack
33 Jack Point / Tie Down Point Location
34 Lower Cover
35 Right Side Door
36 Broom Access Door
37 Drive Pedal, Directional/Speed
38 Brake Pedal/Parking Brake
39 Right Scrub Skirt Assy
40 Edge Guard Retainer Knob
41 Solution Filter
42 Solution Shut-Off Valve
43 Solution Tank Drain Hose
44 Squeegee Removal Knobs
45 Squeegee Assembly
46 Squeegee Tilt Adjustment Handle
47 Detergent Cartridges (EcoFlex™)
48 Engine Air Filter
49 Hydraulic Oil Reservoir
50 Engine Oil Dipstick
53 Steering Wheel Tilt Adjust Lever
57 Solution Fill Sight Gauge
24
25
26
27
28 29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
33
47
50 48
49
53
57
SHOWN WITHOUT OVERHEAD GUARD AND BUMPERS FOR CLARITY