Nilfisk-Advance SW4000 User manual

SW4000
2013-04 Form No. 1464811000
Service Manual
Advance SW4000 Battery - 9084403010
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Table of Contents 2e e an al
Table of Contents
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Machine General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Service Manual Purpose and Field of Application . . . . . . . . . . . . . . . . . . . . . . 5
Other Reference Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Service and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SerialNumberLabel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Visible Symbols On The Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
MachineLifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Machine Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Machine Nomenclature (know your machine) (SW4000 Battery) . . . . . . . . . . . . . .12
Control Panel (SW4000 Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Machine Nomenclature (know your machine) (SW4000 Petrol/LPG) . . . . . . . . . . . .16
Control Panel (SW4000 Petrol/LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Service and Diagnostic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Scheduled Maintenance Table (SW4000 Battery) . . . . . . . . . . . . . . . . . . . . . .25
Scheduled Maintenance Table (SW4000 Petrol/LPG) . . . . . . . . . . . . . . . . . . . .26
Chassis System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Chassis (main parts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
'DVKERDUG(OHFWURQLF%RDUG6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . .29
Wiring Diagram (SW4000 Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Wiring Diagram (SW4000 Petrol/LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Dashboard Electronic Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Dust Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
DustGuardSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Table of Contents 3e e an al
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Relay/Electromagnetic Switch/Diodes. . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
Wiring Diagram (SW4000 Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Wiring Diagram (SW4000 Petrol/LPG) . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Component Locations (SW4000 Battery) . . . . . . . . . . . . . . . . . . . . . . . . . . .67
Component Locations (SW4000 Petrol/LPG) . . . . . . . . . . . . . . . . . . . . . . . . .68
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
Fuse Check/Replacement (SW4000 Battery) . . . . . . . . . . . . . . . . . . . . . . . . .75
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
General Wiring Diagram (SW4000 Battery) . . . . . . . . . . . . . . . . . . . . . . . . .83
General Wiring Diagram (SW4000 Petrol - LPG). . . . . . . . . . . . . . . . . . . . . . .86
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
EngineSystem-Petrol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
EngineSystem-LPG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132
Hopper System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Hydraulic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
Optional and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
SteeringSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Main Broom System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Table of Contents 4e e an al
SideBroomSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Maintenance and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
Wheel System, Non-Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Wheel System, Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
DriveSystemElectronicBoardErrorCodesTable. . . . . . . . . . . . . . . . . . . . .207
DriveSystemElectronicBoardParameterTable. . . . . . . . . . . . . . . . . . . . . .208
Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
6SHFLÀFDWLRQV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232

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General Information
Machine General Description
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 with a battery charged by a LPG gas engine (SW4000 LPG)
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The rear hopper and a vacuum system allow for dust and dirt collection.
The hopper is equipped with a lifting system to discharge the collected debris.
Service Manual Purpose and Field of Application
The Service Manual is a technical resource intended to help service technicians when carrying out mainte-
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machine.
Please read this manual carefully before performing any maintenance and repair procedure on the machine.
Other Reference Manuals
Model 3URGXFW&RGH 8VHU0DQXDO 6SDUH3DUWV/LVW
6:%DWWHU\1LO¿VN 9084400010 1464809000 1464810000
6:3HWURO1LO¿VN 9084401010 1464815000 1464816000
6:/3*1LO¿VN 9084402010
SW4000 Battery - Advance 9084403010 1464818000 1464819000
$VVHPEO\,QVWUXFWLRQV ,QVWUXFWLRQ&RGH 0DFKLQHVFRQFHUQHG
MTR/250 NON-MARKING MOTOR RING 1465241000
SW4000 Battery Advance – SW4000 Battery/Petrol/LPG
1LO¿VN
WORKING LIGHT KIT 1465245000
ROOF COVER KIT 1465247000
LEFT BROOM KIT 1465242000
PIVOTING LIGHT KIT 1465248000
NON-MARKING SKIRT KIT 1465241000
LEFT ARMREST KIT 1465249000
PROTECTION ROOF KIT 1465246000
24V DUST GUARD SYSTEM KIT 1465244000
SAFETY BELT KIT 1465248000
RIGHT SIDE BROOM SHIELD KIT 1465243000
LEFT SIDE BROOM SHIELD KIT 1465243000
MTR/250 NON-MARKING MOTOR RING 1465241000
WORKING LIGHT KIT 1465245000
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1LOÀVN$GYDQFHZHEVLWHZZZQLOÀVNFRP - www.advance-us.com

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Conventions
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ing.
Service and Spare Parts
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chine model and serial number.
(Apply Retailer label here)
Serial Number Label
The machine model name and serial number are
marked on the plate (see the example to the side).
Product number and year of production are marked
on the same plate.
This information is useful when requiring machine
spare parts.
Use the following table to write down the machine
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MACHINE model .............................................................................................
PRODUCT code ..............................................................................................
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ENGINE model ................................................................................................
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Safety
The following symbols indicate potentially dangerous situations. Always read this information carefully and
take all necessary precautions to safeguard people and property.
Visible Symbols On The Machine
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Symbols
Danger! It indicates a dangerous situation with risk of death for the operator.
Warning! It indicates a potential risk of injury for people or damage to objects.
Caution! It indicates a caution related to important or useful functions.
Note: It indicates a remark related to important or useful functions.
General Instructions
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Warning! Make sure to follow the safety precautions to avoid situations that may lead to
serious injuries.
(For SW4000 Battery/Petrol/LPG)
– %HIRUHSHUIRUPLQJDQ\PDLQWHQDQFHUHSDLUFOHDQLQJRUUHSODFHPHQWSURFHGXUHUHPRYHWKHLJQL-
WLRQNH\HQJDJHWKHSDUNLQJEUDNHDQGGLVFRQQHFWWKHEDWWHU\)RU6:3HWURO/3*'LVFRQ-
nect the battery connector).
– This machine must be used by properly trained operators only.

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the hopper is lifted.
– Do not lift the hopper when the machine is on incline. The machine loses stability on incline or
when the hopper is full.
– .HHSWKHEDWWHULHVDZD\IURPVSDUNVÁDPHVDQGLQFDQGHVFHQWPDWHULDO'XULQJWKHQRUPDORS-
eration explosive gases are released.
– Do not wear jewels when working near electrical components.
– Do not work under the lifted machine without supporting it with safety stands.
– :KHQZRUNLQJXQGHUWKHRSHQKRRGHQVXUHWKDWLWFDQQRWEHFORVHGE\DFFLGHQW
– 'RQRWRSHUDWHWKHPDFKLQHQHDUWR[LFGDQJHURXVÁDPPDEOHDQGRUH[SORVLYHSRZGHUVOLTXLGV
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– )RU:(7EDWWHULHVRQO\.HHSWKHEDWWHU\DZD\IURPVSDUNVÁDPHVDQGLQFDQGHVFHQWPDWHULDO
During the normal operation explosive gases are released.
(For SW4000 Petrol/LPG)
– Carbon monoxide (CO) can cause brain damage or death.
– The internal combustion engine of this machine can emit carbon monoxide.
– Do not inhale exhaust gas fumes.
– 2QO\XVHLQGRRUVZKHQDGHTXDWHYHQWLODWLRQLVSURYLGHGDQGZLWKWKHKHOSRIDQDVVLVWDQW
(For SW4000 Petrol/LPG)
– %HFDUHIXOIXHOLVKLJKO\ÁDPPDEOH
– 'RQRWVPRNHRUEULQJQDNHGÁDPHVLQWKHDUHDZKHUHWKHPDFKLQHLVUHIXHOOHGRUZKHUHWKHIXHO
is stored.
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– /HDYHDWOHDVWDVSDFHRIFPLQWKHÀOOHUWRDOORZWKHIXHOWRH[SDQG
– $IWHUUHIXHOOLQJFKHFNWKDWWKHIXHOWDQNFDSLVÀUPO\FORVHG
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fore starting the engine.
– Do not let fuel come into contact with the skin; do not breathe fuel vapors. Keep out of reach of
children.
– Do not tilt the engine too much to avoid fuel spillage.
– :KHQPRYLQJWKHPDFKLQHWKHIXHOWDQNPXVWQRWEHIXOODQGWKHIXHOYDOYHPXVWEHFORVHG
– Do not lay any object on the engine.
– 6WRSWKHHQJLQHEHIRUHSHUIRUPLQJDQ\SURFHGXUHRQLW7RDYRLGDQ\LQFLGHQWDOVWDUWGLVFRQQHFW
the spark plug cap or disconnect the battery negative terminal.
– 6HHDOVRWKH6$)(7<58/(6LQWKH(QJLQH0DQXDOZKLFKLVWREHFRQVLGHUHGDQLQWHJUDOSDUWRI
this Manual.
– (For LPG version). Do not use the machine in case of gas leaks. Disconnect the fuel hose and
UHSODFHWKH/3*WDQN,IWKHJDVOHDNSHUVLVWVGLVFRQQHFWWKHIXHOKRVHDQGFRQWDFWWKH1LOÀVN
Advance Service Center.

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(For SW4000 Battery)
– (For WET batteries only). Battery charging produces highly explosive hydrogen gas. Keep the
battery cover open during battery charging and perform this procedure in well-ventilated areas
DQGDZD\IURPQDNHGÁDPHV
Warning! Make sure to follow the safety precautions to avoid situations that may lead to
serious injuries, damages to materials or equipments.
(For SW4000 Battery/Petrol/LPG)
– Carefully read all the instructions before performing any maintenance/repair procedure.
– :KHQZRUNLQJQHDUWKHK\GUDXOLFV\VWHPDOZD\VZHDUSURWHFWLYHFORWKHVDQGVDIHW\JODVVHV
– 3D\DWWHQWLRQWRKRWSDUWVZKHQZRUNLQJQHDUWKHHQJLQHWKHPXIÁHUWKHPDQLIROGDQGWKH
cooler.
– 7KLVPDFKLQHLVQRWLQWHQGHGIRUXVHE\SHUVRQVLQFOXGLQJFKLOGUHQZLWKUHGXFHGSK\VLFDO
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supervision or instruction concerning use of the machine by a person responsible for they safety.
Children should be supervised to ensure that they do not play with the machine.
– Close attention is necessary when used near children.
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– &KHFNWKHPDFKLQHFDUHIXOO\EHIRUHHDFKXVHDOZD\VFKHFNWKDWDOOWKHFRPSRQHQWVKDYHEHHQDV-
sembled before use. If the machine is not perfectly assembled it can cause damages to people and
properties.
– 7DNHDOOQHFHVVDU\SUHFDXWLRQVWRSUHYHQWKDLUMHZHOVDQGORRVHFORWKHVIURPEHLQJFDXJKWE\WKH
machine moving parts.
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– Do not leave the machine unattended without being sure that it cannot move independently.
– 'RQRWXVHWKHPDFKLQHRQVORSHVZLWKDJUDGLHQWH[FHHGLQJWKHVSHFLÀFDWLRQV
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instability.
– 8VHRQO\EURRPVVXSSOLHGZLWKWKHPDFKLQHRUWKRVHVSHFLÀHGLQWKH8VHU0DQXDO8VLQJRWKHU
brooms could reduce safety.
– %HIRUHXVLQJWKHPDFKLQHFORVHDOOGRRUVDQGRUFRYHUVDVVKRZQLQWKH8VHU0DQXDO
– 'RQRWZDVKWKHPDFKLQHZLWKGLUHFWRUSUHVVXULVHGZDWHUMHWVRUZLWKFRUURVLYHVXEVWDQFHV
– Use the machine only where a proper lighting is provided.
– :RUNLQJOLJKWVKDYHWREHXVHGRQO\WRHQKDQFHYLVLELOLW\RQWKHÁRRUWREHFOHDQHGEXWWKH\GR
not authorize anyone to use the sweeper in dark environments.
– ,IWKHPDFKLQHLVWREHXVHGZKHUHWKHUHDUHRWKHUSHRSOHEHVLGHVWKHRSHUDWRULWLVQHFHVVDU\WR
install the pivoting light.
– :KLOHXVLQJWKLVPDFKLQHWDNHFDUHQRWWRFDXVHGDPDJHWRSHRSOHRUREMHFWV
– 'RQRWEXPSLQWRVKHOYHVRUVFDIIROGLQJVHVSHFLDOO\ZKHUHWKHUHLVDULVNRIIDOOLQJREMHFWV
– 'RQRWOHDQOLTXLGFRQWDLQHUVRQWKHPDFKLQHXVHWKHUHOHYDQWFDQKROGHU
– The storage temperature must be between 0°C and +40°C.
– The machine working temperature must be between 0°C and +40°C.
– The humidity must be between 30% and 95%.
–$OZD\VSURWHFWWKHPDFKLQHDJDLQVWWKHVXQUDLQDQGEDGZHDWKHUERWKXQGHURSHUDWLRQDQG
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– ,QFDVHRIÀUHXVHDSRZGHUÀUHH[WLQJXLVKHUQRWDZDWHURQH
– $GMXVWWKHRSHUDWLRQVSHHGWRVXLWWKHÁRRUFRQGLWLRQV
– Avoid sudden stops when the machine is going downhill. Avoid sharp turns. Drive at slow speed
when going downhill.
– This machine cannot be used on roads or public streets.
– Do not tamper with the machine safety guards.
– Follow the routine maintenance procedures scrupulously.
– Do not allow any object to enter into the openings. Do not use the machine if the openings are
FORJJHG$OZD\VNHHSWKHRSHQLQJVIUHHIURPGXVWKDLUVDQGDQ\RWKHUIRUHLJQPDWHULDOZKLFK
FRXOGUHGXFHWKHDLUÁRZ
– (Only for versions equipped with DustGuard™ system). Pay attention during machine trans-
portation when temperature is below freezing point. The water in the tank or in the hoses could
freeze and seriously damage the machine.
– 'RQRWUHPRYHRUPRGLI\WKHSODWHVDIÀ[HGWRWKHPDFKLQH
– :KHQWKHPDFKLQHLVWREHSXVKHGIRUVHUYLFHUHDVRQVODFNRIIXHOHQJLQHEUHDNGRZQHWFWKH
speed must not exceed 4 km/h.
– ,QFDVHRIPDFKLQHPDOIXQFWLRQVHQVXUHWKDWWKHVHDUHQRWGXHWRODFNRIPDLQWHQDQFH,IQHFHV-
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– ,ISDUWVPXVWEHUHSODFHGUHTXLUH25,*,1$/VSDUHSDUWVIURPDQ$XWKRULVHG'HDOHURU5HWDLOHU
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vice Center.
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the machine more than 30° from its horizontal position to prevent the highly corrosive acid to
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remove the batteries.
– 7KHPDFKLQHPXVWEHGLVSRVHGRISURSHUO\EHFDXVHRIWKHSUHVHQFHRIWR[LFKDUPIXOPDWHULDOV
EDWWHULHVRLOVHWFZKLFKDUHVXEMHFWWRVWDQGDUGVWKDWUHTXLUHGLVSRVDOLQVSHFLDOFHQWUHVVHH
the User Manual).
(For SW4000 Petrol/LPG)
– :KLOHWKHHQJLQHLVUXQQLQJWKHVLOHQFHUZDUPVXSGRQRWWRXFKWKHVLOHQFHUZKHQLWLVKRWWR
DYRLGEXUQVRUÀUHV
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the oil level with the engine off and the machine on a level surface.
– 1HYHUUXQWKHHQJLQHLIWKHDLUÀOWHULVQRWLQVWDOOHGEHFDXVHWKHHQJLQHFRXOGEHGDPDJHG
– Technical service procedures on the engine must be performed by an authorised Dealer.
– Only use original spare parts or parts of matching quality for the engine. Using spare parts of
lower quality can seriously damage the engine.
– 6HHDOVRWKH6$)(7<58/(6LQWKH(QJLQH0DQXDOZKLFKLVWREHFRQVLGHUHGDQLQWHJUDOSDUWRI
this Manual.
(For SW4000 Battery)
– %HIRUHXVLQJWKHEDWWHU\FKDUJHUHQVXUHWKDWIUHTXHQF\DQGYROWDJHYDOXHVVKRZQRQWKHPD-
FKLQHVHULDOQXPEHUSODWHPDWFKWKHHOHFWULFDOPDLQVYROWDJH
– Do not pull or carry the machine by the battery charger cable and never use the battery charger
FDEOHDVDKDQGOH'RQRWFORVHDGRRURQWKHEDWWHU\FKDUJHUFDEOHRUSXOOWKHEDWWHU\FKDUJHU
cable around sharp edges or corners. Do not run the machine on the battery charger cable.
– Keep the battery charger cable away from heated surfaces.

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– Do not use the machine if the battery charger cable or plug is damaged. If the machine is not
ZRUNLQJDVLWVKRXOGKDVEHHQGDPDJHGOHIWRXWGRRUVRUGURSSHGLQWRZDWHUUHWXUQLWWRWKH
Service Center.
– %HIRUHSHUIRUPLQJDQ\PDLQWHQDQFHSURFHGXUHGLVFRQQHFWWKHEDWWHU\FKDUJHUFDEOHIURPWKH
HOHFWULFDOPDLQVWRDYRLGDQ\ULVNRIÀUHHOHFWULFVKRFNRULQMXULHV
– Do not smoke while charging the batteries.
Guide lines to bacteria control and other dangers coming from the presence of microbes in the Dust-
Guard™ system.
To prevent the operators and other people from developing infections caused by microbes and Legionella that
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– Do not store the machine outdoors or near sources of heat.
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ling effect on Legionella bacteria. Biocide must be chosen according to the local regulations and
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gets affected by dangerous chemical substances.
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information and caution labels of the product.
Machine Lifting
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Machine Transportation
Warning! Before transporting the machine, make sure that:
All covers are closed.
The tanks are empty.
The battery connector is disconnected.
The machine is securely fastened to the means of transport.

ene al nfo at on 12e e an al
Machine Nomenclature (know your machine) (SW4000 Battery)
Steering wheel
Driver's seat with safety microswitch
Seat position adjusting lever
Forward/reverse gear pedal
Service brake pedal
Parking brake lever
Front skirt
lifting pedal
Hopper release
and discharge lever
Left door
Right side broom Left side broom
Side broom guards
Battery compartment
hood
Can holder
Rear
wheels
Front driving and steering wheel
Front column / Dust guard
system water tank
Dust guard system
water filler neck plug
Dust guard system nozzles
Working lights
Flashing light
Safety belts
Left
side
cover
P200083

ene al nfo at on 13e e an al
Machine Nomenclature (SW4000 Battery) (Continues)
Serial number plate/technical
data/conformity certification
Drive pedal
Rear hood with
vacuum system
Hopper
Right door
Main broom
Rear wheels
Dust filter
container
Panel filter with
filter-shaker
Anchoring slots for transport (not for lifting)
Electronic
battery charger
Anchoring slots
for transport
(not for lifting)
Hopper manual
returning handle
Right side cover
P200084

ene al nfo at on 14e e an al
Machine Nomenclature (SW4000 Battery) (Continues)
BATTERY
PLUG
attery
compartment
hood opening
handle
ead batteries
( E ) or optional
gel batteries ( E )
attery caps
(for E batteries only)
attery connection diagram
attery
connector
Right side broom
motor circuit breaker
eft side broom motor
circuit breaker
useholder bo
Electrical
component
bo
Drive system electronic board
Hopper hydraulic
lifting system
control unit
pen hood
safety rod
acuum system
motor connector
P200085

ene al nfo at on 15e e an al
Control Panel (SW4000 Battery)
gnition key
Main broom
height ad usting knob
Main broom
lifting/lowering lever
Side broom
lifting/lowering lever
Switch for
) acuum system activation (upper part)
) ilter shaker activation (lower part)
ilter shaker switch
Hopper movement
enabling switch
Horn switch
orward/reverse
gear switch
Display
utton
) orking hours
) attery voltage ( )
harged
battery warning
light (green)
Semi-discharged battery
warning light (yellow)
Discharged
battery warning
light (red)
acuum system
warning light
(green) Dust guard system
warning light
(green)
Hopper lifting
system warning
light (yellow)
Main broom overpressure
warning light (red)
Drive system malfunction
warning light (red)
Emergency
push-button orking light switch
Hopper
lifting/lowering
switch
Dust guard
system switch
P200086

ene al nfo at on 16e e an al
Machine Nomenclature (know your machine) (SW4000 Petrol/LPG)
Steering wheel
Driver s seat with safety microswitch
Seat position ad usting lever
Drive pedal
Service brake pedal
Parking brake lever
ront skirt
lifting pedal
Hopper release
and discharge
lever
eft door
Right side broom eft side broom
Side broom guards
Engine compartment
hood
an holder
Rear
wheels
ront driving and steering wheel
ront column / Dust guard
system water tank
Dust guard system
water filler neck plug
Dust guard system no les
orking lights
lashing light
Safety belts
eft
side
cover
P200087

ene al nfo at on 17e e an al
Machine Nomenclature (SW4000 Petrol/LPG) (Continues)
uel opening/closing
valve (S Petrol)
Serial number plate/technical data/
conformity certification
Drive pedal
Rear hood with
vacuum system
Hopper
Right door
Main broom
Rear wheels
Dust filter
container
Panel filter
with filter-shaker
Anchoring slots for transport
(not for lifting)
uel tank
(S Petrol)
Anchoring slots
for transport
(not for lifting)
Hopper manual
returning handle
Right side cover
iller plug
(S Petrol)
P200088

ene al nfo at on 18e e an al
Machine Nomenclature (SW4000 Petrol/LPG) (Continues)
Engine
compartment
hood lifting
handle
attery connection diagram
Right side broom motor
circuit breaker
eft side broom motor
circuit breaker
useholder bo
Electrical
component
bo
Drive system electronic board
Hopper hydraulic
lifting system control unit
pen hood
safety rod
acuum system
motor connector
Engine
Dynamotor
Right side cover
atteries
hoke lever
P tank (S P )
P tank fastening band (S P )
P ad uster solenoid valve (S P )
Engine serial number and model plate
P200089

ene al nfo at on 19e e an al
Control Panel (SW4000 Petrol/LPG)
gnition
key
Main broom height
ad usting knob
Main broom
lifting/lowering
lever
Side broom
lifting/lowering lever
Switch for
( acuum system activation (upper part)
( ilter shaker activation (lower part)
ilter shaker/vacuum system switch
Hopper movement
enabling switch
Horn switch
orward/reverse
gear switch
Display
utton
( orking hours
( attery voltage ( )
acuum
system warning
light (green) Dust guard
system warning
light (green)
Hopper lifting
system warning
light (yellow)
Main broom overpressure
warning light (red)
Drive system
malfunction warning
light (red)
Emergency
push-button orking light switch
Hopper lifting/lowering
switch
Dust guard
system switch
uel reserve
warning light (yellow)
P200090

ene al nfo at on 20e e an al
Service and Diagnostic Equipment
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nection
 Digital Volt Meter (DVM)
 Amp clamp with possibility of making DC measurements
 Hydrometer
 Battery charge tester to check 12V batteries
 Static control wrist strap
 Dynamometric wrench set
 A copy of the User Manual and Spare Parts List of the machine to be serviced (provided with the machine
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P200091