Nobles 608352 Product manual

Automatic Carpet Extractor
Falcon 2800 Plus
Operator and Parts Manual
607210
Rev. 00 (02-00)
CUSTOMER SERVICE: 1-800-365-6625
OUTSIDE U.S.: 1–616–786–2330
FAX: [phone]
NOBLES
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
TM
Model No.:
608352
609260

OPERATION
2Falcon2800 Plus (02–00)
This manual is furnished with each new model. It
provides necessary operation and maintenance
instructions and an illustrated parts list.
Read this manual completely and understand the
machine before operating or servicing it.
When ordering replacement parts, use the Parts Lists
in this manual. Before ordering parts or supplies, be
sure to have your machine model number and serial
number handy. Parts and supplies may be ordered by
phone or mail from any authorized Service Center or
Distributor.
This machine will provide excellent service. However,
the best results will be obtained at minimum costs if:
The machine is operated with reasonable care.
The machine is maintained regularly - per the
machine maintenance instructions provided.
The machine is maintained with manufacturer
supplied or equivalent parts.
MACHINE DATA
Pleasefill out at time of installation for future reference.
Model No.-
Install. Date -
Serial No.-
2000 Tennant Company Printed in U.S.A
Nobles is a registered United States trademark of Tennant Company.
Specifications and parts are subject to change without notice.
TABLE OF CONTENTS
SAFETY PRECAUTIONS 3. . . . . . . . . . . . . . . . . . .
SETUP AND OPERATION 4. . . . . . . . . . . . . . . . . .
INSTALLING MACHINE 4. . . . . . . . . . . . . . . . .
TRANSPORTING MACHINE 4. . . . . . . . . . . . .
FILLING SOLUTION TANK 4. . . . . . . . . . . . . .
ADJUSTING CONTROL GRIP HEIGHT 4. . .
CONNECTING MACHINE
TO POWER SOURCE 5. . . . . . . . . . . . . . . . . .
CLEANING CARPET 5. . . . . . . . . . . . . . . . . . . .
OPERATING PRESPRAY WAND 6. . . . . . . . .
ADJUSTING BRUSH HEIGHT 6. . . . . . . . . . .
CIRCUIT BREAKERS 7. . . . . . . . . . . . . . . . . . .
UPHOLSTERY TOOL SETUP AND
OPERATION (OPTION) 7. . . . . . . . . . . . . . . . . . . . .
DRAINING TANKS 7. . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE MAINTENANCE 8. . . . . . . . . . . . . . . . . .
DAILY MAINTENANCE 8. . . . . . . . . . . . . . . . . .
WEEKLY MAINTENANCE 8. . . . . . . . . . . . . . .
MONTHLY MAINTENANCE 9. . . . . . . . . . . . . .
QUARTERLY MAINTENANCE 9. . . . . . . . . . .
ADJUSTING DRIVE BELT 9. . . . . . . . . . . . . . .
TROUBLE SHOOTING 10. . . . . . . . . . . . . . . . . . . .
PARTS LIST 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SOLUTION TANK/
RECOVERY TANK GROUP 12. . . . . . . . . . . . .
DRIVE GROUP 14. . . . . . . . . . . . . . . . . . . . . . .
REAR PANEL GROUP 16. . . . . . . . . . . . . . . . .
CONTROL CONSOLE GROUP 18. . . . . . . . .
BRUSH HOUSING GROUP 20. . . . . . . . . . . . .
SOLUTION SYSTEM GROUP 22. . . . . . . . . .
PICK–UP HEAD GROUP 24. . . . . . . . . . . . . . .
PUMP BREAKDOWN 25. . . . . . . . . . . . . . . . . .
ELECTRICAL DIAGRAMS 26. . . . . . . . . . . . . . . . .
OPTIONS 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OPERATION
Falcon2800 Plus (02–00) 3
SAFETY PRECAUTIONS
This machine is intended for commercial use. It is
suited to clean carpet and upholstery in an indoor
environment and is not constructed for any other use.
Use only recommended accessory tools and cleaning
solutions.
The following safety alert symbols are used throughout
this manual as indicated in their description.
WARNING: To warn of hazards or unsafe
practices which could result in severe personal
injury or death.
FOR SAFETY: To identify actions which must be
followed for safe operation of equipment.
The following information signals potentially dangerous
conditions to the operator or equipment:
FOR SAFETY:
1. Do not operate machine:
– Unless trained and authorized.
– Unless operator manual is read and
understood.
– In flammable or explosive areas unless
designed for use in those areas.
– With damaged cord or plug.
– If not in proper operating condition.
– In outdoor areas.
– In standing water.
– With the use of additional extension cords.
Only use manufacturer’s extension cord
equipped with machine which has proper
capacity and is grounded.
2. Before operating machine:
– Make sure all safety devices are in place
and operate properly.
3. When using machine:
– Do not run machine over cord.
– Do not pull machine by plug or cord.
– Do not pull cord around sharp edges or
corners.
– Do not unplug by pulling on cord.
– Do not stretch cord.
– Do not handle plug with wet hands.
– Keep cord away from heated surfaces.
– Go slow on inclines and slippery surfaces.
– Use care when reversing machine.
– Report machine damage or faulty
operation immediately.
– Do not carry riders on machine.
– Follow mixing and handling instructions
on chemical containers.
4. Before leaving or servicing machine:
– Stop on level surface.
– Turn off machine.
– Unplug cord from wall outlet.
5. When servicing machine:
– Unplug cord from wall outlet.
– Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
– Block machine tires before jacking up.
– Use hoist or jack of adequate capacity to
lift machine.
– Use manufacturer supplied or approved
replacement parts.
WARNING: Hazardous Voltage. Shock or
electrocution can result. Unplug machine before
servicing.
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
WARNING: Flammable materials or reactive
metals can cause an explosion or fire. Do not pick
up.
GROUNDING INSTRUCTIONS
Machine must be grounded. If it should
malfunction or breakdown, grounding provides a
path of least resistance for electrical current to
reduce the risk of electrical shock. This machine
is equipped with a cord having an
equipment–grounding conductor and grounding
plug. The plug must be plugged into an
appropriate outlet that is properly installed in
accordance with all local codes and ordinances.
Do not remove ground pin; if missing, replace
plug before use.
GROUNDED OUTLET
(3 HOLE)
GROUNDING PIN

OPERATION
4Falcon2800 Plus (02–00)
SETUP AND OPERATION
MACHINE INSTALLATION
ATTENTION: To prevent damage to machine when
uncrating, do not attempt to drive or roll off skid.
Carefully lift machine with assistance or use a
ramp.
Your new machine requires very little setup.
1. Place recovery dome on top of solution tank and
secure with two thumbscrews.
2. Insert black vacuum hose into dome opening.
3. Install spray wand into opening on right side of
tank, next to control housing (Figure 1).
FIG. 1
TRANSPORTING MACHINE
Your machine will glide easily across floor by pushing
machine forward (without power). To pull machine
backwards, pull the reverse release lever backwards
(arrow A) and to the right to latch (arrow B). Be certain
brush is raised before transporting. To raise brush, pull
brush lever backwards (arrow C) until it latches
(Figure 2). A
B
C
FIG. 2
FILLING SOLUTION TANK
Open fill port door at front of machine and fill with 106
liters (28 gal) of hot water, 60C (140F) maximum,
and add liquid cleaning solution to proper dilution ratio
(Figure 3).
FOR SAFETY: When using machine, follow mixing
and handling instructions on chemical containers.
WARNING: Flammable materials can cause
an explosion or fire. Do not use flammable
materials in tank(s).
ATTENTION: If using powdered cleaning
chemicals, mix prior to adding. Wait until
completely dissolved before pouring into solution
tank.
ATTENTION: Always use separate buckets to fill
and empty machine. Dirty water in solution tank
will clog solution pump system.
FIG. 3
ADJUSTING CONTROL GRIP HEIGHT
Adjust control grip height to a comfortable operating
height (three settings). To adjust, squeeze two levers
under console together to raise or lower control grip
(Figure 4).
FIG. 4

OPERATION
Falcon2800 Plus (02–00) 5
CONNECTING MACHINE TO POWER SOURCE
1. Connect equipped extension cord to short pigtail
cord on machine (For 220V models plug directly
into wall outlet).
2. Plug extension cord into a grounded power outlet
(Figure 5).
FOR SAFETY: Do not operate machine with the
use of additional extension cords. Only use
manufacturer’s extension cord equipped with
machine which has proper capacity and is
grounded.
GROUNDED OUTLET
(3 HOLE)
GROUNDING PIN
FIG. 5
3. Attach belt clip to power cord and to your belt
(Figure 6).
FIG. 6
CLEANING CARPET
FOR SAFETY: Do not operate machine unless
operator manual is read and understood.
1. Turn on main power switch.
2. Select cleaning mode. Position cleaning mode
switch towards “INTERIM CLEANING” or
“RESTORATIVE CLEANING” (Figure 7).
FIG. 7
RESTORATIVE CLEANING: Use this mode to
restore heavily soiled carpet areas. This mode
disperses 3.8 liters (1 gal) per minute allowing for
longer dry time. The restorative cleaning mode
must be performed on a regular basis in order for
the interim cleaning mode to be effective.
INTERIM CLEANING: Use this mode for routine
light cleaning. This mode disperses 2.6 liters (0.7
gal) per minute. The interim cleaning mode will be
ineffective if the restorative cleaning mode is not
performed on a regular basis.
3. Turn vacuum switch on.
4. Lower brush by depressing thumb latch and
moving lever forward.(Figure 8).
FIG. 8
5. Turn pump switch on.
NOTE: Pump and brush are activated by the control
grips.

OPERATION
6Falcon2800 Plus (02–00)
6. To begin cleaning, rotate control grips forward and
adjust speed control knob according to specific
cleaning mode (Figure 9):
RESTORATIVE CLEANING:
15 M (50 ft.) per minute.
INTERIM CLEANING:
30 M (100 ft.) per minute.
FIG. 9
7. Observe brush pressure meter while cleaning, it
should read in the “Best Cleaning Results” range
(See ADJUSTING BRUSH HEIGHT).
8. Watch level of foam build-up in recovery tank. If
excessive foam appears, pour a quality defoamer
chemical into recovery tank.
ATTENTION: Do not allow foam to enter float
shut–off screen. Foam will not cause screen to
shut off. Damage caused by foam is not covered
by warranty.
9. Turn pump switch off just before stopping to
vacuum up excess water.
10. Check remaining solution in solution tank when
cleaning. To check, look at clear gallon marker
hose at rear of machine. Each mark on hose
equals 22L (5 gal) of solution (Figure 10).
FIG. 10
11. To pull machine backwards, engage reverse lever.
OPERATING PRESPRAY WAND
While cleaning, prespray traffic areas and spots using
built–in prespray wand. To activate wand, turn on main
power and pump switches. Remove wand from holder,
unlock trigger and spray where needed (Figure 11).
FIG. 11
ADJUSTING BRUSH HEIGHT
1. Lower brush.
2. Rotate speed control knob to slowest setting.
3. Turn main power switch on.
4. Rotate control grips forward and hold them.
5. While reading brush pressure meter, turn brush
height knob until meter reads in the “Best Cleaning
Results” range (Figure 12).
FIG. 12

OPERATION
Falcon2800 Plus (09–99) 7
CIRCUIT BREAKERS
The machine is equipped with two circuit breakers
located on control housing at rear of machine.
1. Brush motor is protected by a 1.5 amp circuit
breaker. If breaker should trip, adjust brush height
or remove any obstruction in brush. Reset breaker
button.
FOR SAFETY: When leaving or servicing machine,
turn off machine and unplug from wall outlet.
2. Drive motor is protected by a 2.5 amp circuit
breaker. If breaker trips, drive motor has been
overstressed or there is an electrical short. Push
circuit breaker button to reset or contact service
center.
UPHOLSTERY TOOL SETUP AND
OPERATION (OPTION)
Machine cleans most synthetic upholstery. Fabrics
such as herculon and synthetic velvets will clean with
excellent results. Extraction is not recommended for
most cottons, silks, wools or natural fiber velvets.
Check cleaning instructions sewn on furniture by
manufacturer for further instructions. Use extra caution
with furniture that has been reupholstered. Any
material under new upholstery may bleed and discolor
new fabric.
1. Vacuum fabric before cleaning.
2. Test fabric for color fastness. To test, pour a small
amount of cleaning solution on a white cloth. Hold
cloth against a hidden area of upholstery for 60
seconds. If no color transfers to cloth, it should be
safe to clean. However, always clean at your own
discretion.
3. Disconnect vacuum hose from recovery dome and
replace with optional extension vacuum hose.
Connect optional solution hose to quick disconnect
located on top of tank. Then connect optional
accessory tool to hoses (Figure 13).
4. Turn on main power, vacuum and pump switches.
5. To clean, place tool on upholstery, squeeze trigger
and pull tool backwards (Figure 14).
WARNING: Flammable materials or reactive
metals can cause an explosion or fire. Do not pick
up.
6. Overlap strokes to avoid streaking. Use as little
cleaning solution as possible. Avoid overwetting
upholstery.
FIG. 13
FIG. 14
DRAINING TANKS
When finished cleaning, the recovery tank and solution
tank should be drained and cleaned.
FOR SAFETY: Before leaving or servicing
machine, turn off machine and unplug cord from
wall outlet.
1. To drain recovery tank, push machine to a drain
sink or floor drain and unhook drain hose from rear
of machine. Unscrew T–handle from drain hose
and drain tank (Figure 15).
FIG. 15

OPERATION
8Falcon2800 Plus (09–99)
2. Remove recovery tank dome and rinse out tank.
You can use the spray wand to rinse out recovery
tank. Be careful not to spray water into standpipe
screen (Figure 16).
FIG. 16
3. To drain solution tank, place machine over a drain
sink or floor drain, pull clear gallon marker hose off
hose barb and drain (Figure 17).
FIG. 17
MACHINE MAINTENANCE
To keep machine in good working condition, simply
follow machine’s daily, weekly and monthly
maintenance procedures.
WARNING: Hazardous voltage. Shock or
electrocution can result. Always unplug machine
before servicing.
DAILY MAINTENANCE
(EVERY 4 HOURS OF USE)
1. Rinse recovery tank and recovery dome.
2. Remove float shut–off screen and clean. Screen is
located in recovery tank (Figure 18).
FIG. 18
3. Drain solution tank. To drain, use clear drain hose
at rear of machine.
4. Remove any carpet strands or other debris in
brush.
5. Remove any clogging material lodged inside
vacuum pick–up head.
6. Inspect pigtail cord, cord grip and detachable
power cord for damage. Replace immediately if
damaged.
WEEKLY MAINTENANCE
(EVERY 20 HOURS OF USE)
1. Flush pump system with an acetic acid solution to
dissolve alkaline chemical buildup. Follow
instructions below:
a. Pour 1L (24 oz) of an acetic acid solution in
solution tank with 13L (3 gal) warm water.
FOR SAFETY: When using machine, follow mixing
and handling instructions on chemical containers.
b. Place machine over floor drain and engage
reverse release lever.
c. Operate pump for 2 to 3 minutes.

OPERATION
Falcon2800 Plus (09–99) 9
d. Allow solution to remain in system overnight in
above freezing temperatures.
e. Next day, drain solution tank and run 13L (3
gal) of clean water through system to flush out
impurities.
2. Remove bowl filter located underneath machine at
front and clean screen (Figure 19).
FIG. 19
MONTHLY MAINTENANCE
(EVERY 80 HOURS USE)
1. Remove spray bar from machine by disconnecting
quick coupler. Remove quick release spray tips
from spray bar and soak spray tips in an acetic
acid solution.
2. Lubricate wheels and caster with a water resistant
oil.
3. Inspect machine for water leaks.
4. Inspect machine for loose screws.
5. Check tension of drive belt. Drive belt must be
properly adjusted to eliminate any slippage (See
ADJUSTING DRIVE BELT).
NOTE: Belt may slip if wet.
QUARTERLY MAINTENANCE
(EVERY 250 HOURS OF USE)
Inspect vacuum motor for carbon brush wear. Replace
brushes when worn to a length of 10 mm (0.38 in) or
less. Contact Service Center for carbon brush
inspection.
WARNING: Hazardous Voltage. Shock or
electrocution can result. Unplug machine before
servicing.
ADJUSTING DRIVE BELT
FOR SAFETY: When servicing machine, unplug
cord from wall outlet.
1. Carefully lay machine on its left side.
2. Loosen (4) bolts on drive motor (Figure 20).
3. Loosen locknut on belt tension bolt.
4. Turn belt tension bolt clockwise to tighten belt.
5. Retighten locknut on belt tension bolt. Do not
overtighten belt; belt should flex 12.7 mm (0.50 in)
at center. For proper adjustment, belt should
represent diagram below.
BELT TENSION BOLT
LOOSEN 4 BOLTS
LOCKNUT
FIG. 20

OPERATION
10 Falcon2800 Plus (09–99)
TROUBLE SHOOTING
PROBLEM CAUSE SOLUTION
Machine does not operate Faulty main switch or wiring Contact Service Center
Faulty power cord Contact Service Center
Building circuit breaker tripped Reset breaker and plug machine into a
circuit which is not heavily loaded
Brush motor does not operate 1.5 amp brush circuit breaker tripped
because brush adjusted too low, brush
clogged or short in wiring
There are several reasons why this
circuit breaker could trip: see Adjust-
ing Brush Height, unplug power cord
and remove clogging debris around
brush, or Contact Service Center for
short in wiring
Pump switch faulty or not turned on Turn on pump switch; replace if faulty
Loose or broken wiring Contact Service Center
Faulty brush motor Contact Service Center
Brush motor operates, but brush
does not spin Brush drive belt loose or broken Loosen brush motor mount nuts and pivot motor until belt is tight; replace if
broken
Set screws for brush pulley or motor
pulley are loose Tighten set screws
Vacuum motor does not operate Faulty vacuum switch Contact Service Center
Vacuum motor thermal overload
tripped Check air flow for obstruction and wait 20 minutes for motor to cool
Faulty vacuum motor or wiring Contact Service Center
Poor pick up Recovery tank is full Empty recovery tank
Vacuum pick–up head clogged Raise pick–up head and remove de-
bris
Vacuum hose has loose cuff or hole Tighten hose cuff or replace hose
Vacuum hose not inserted tightly in
clear recovery dome Push hose firmly into dome
Recovery dome loose Tighten two knobs on dome
Reverse release lever hard to en-
gage Belt tension too tight Readjust belt tension (See ADJUST- ING DRIVE BELT)
Prespray wand does not spray Main power and pump switches not
turned on Turn on main power and pump switches
Trigger locked on wand Unlock trigger
Spray tip on wand plugged Remove spray tip and clean with an
acetic acid solution
Bowl filter screen plugged See Weekly Maintenance
Loose or broken wiring Contact Service Center
Faulty main power switch Contact Service Center
Faulty solution pump Contact Service Center

OPERATION
Falcon2800 Plus (09–99) 11
TROUBLE SHOOTING –continued
PROBLEM CAUSE SOLUTION
No spray through spray tips Main power switch is not turned on Turn on main power switch
Pump switch is not turned on Turn on pump switch
Control grips not rotated Rotate control grips forward to start
pump, brush and drive motors
Bowl filter screen plugged See Weekly Maintenance
Spray tips plugged See Monthly Maintenance
Loose or broken wiring Contact Service Center
Faulty solenoid valve Contact Service Center
Faulty pump switch Contact Service Center
Faulty solution pump Contact Service Center
Machine does not move when
rotating control grips
Reverse release lever engaged Disengage reverse release lever
rotating control grips Drive belt loose Tighten belt (See Maintenance)
Drive belt worn Replace belt (See Maintenance)
Drive belt wet Dry belt off
Main power switch not turned on Turn on main power switch
Speed control knob turned to slowest
setting Turn speed control knob to desired setting
2.5 amp circuit breaker tripped Push breaker button to reset
Loose or broken wiring Contact Service Center
Speed Control Board faulty or needs
adjustment Contact Service Center
Faulty drive motor Contact Service Center

PARTS LIST
Falcon2800Plus (09–99)
12
SOLUTION TANK/RECOVERY TANK GROUP
1
2
4
56
37
8
9
10
11
12
13
14
15
16 17
18
19
20
21 22
23
24
25
26 27
27
28
29
30
31
32
33
34
35
14
36
38
39
43 42
40
41
37 44
45
46
47
48
49
49
50
51
52
53
54
55
56 59
57
58
60
8A

PARTS LIST
Falcon2800Plus (09–99) 13
SOLUTION TANK/RECOVERY TANK GROUP
REF PART # DESCRIPTION QTY.
1 160486 CUFF, HOSE 1 1/2 1
2160413 HOSE, VAC W/ONE CUFF 1
∇3700683 ASM, DOME W/KNOBS 1
4240217 KNOB, DOME 2
5140037 WASHER 2
6 100042 GASKET, DOME 1
7100029 GASKET, TUBE 1
8100759 ASM, STANDPIPE 1
8A 230187 NIPPLE, 1–1/2 PVC 1
9180613 FLOAT, SHUT–OFF 1
10 101714 GASKET 1
11 608844 TANK, RECOVERY GREEN 1
12 140238 STUD, 1/4–20X5 3
13 140307 CLAMP, HOSE 1
14 160414 HOSE, DRAIN 1
15 140885 SCREW, 1/4–20X1/2 9
16 140052 WASHER, LOCK 1/4” 9
17 230418 HINGE, TANK 1
18 608842 COVER, TANK GREEN 1
19 140706 RIVET, POP 9
20 230626 HINGE, COVER 1
21 230693 SCREEN, FILL .14’
22 210240 NUT, FLANGED METAL 1
23 100038 GASKET, VAC MOTOR 1
24 130996 MOTOR, VAC 5.7/3 STG 120V 1
600177 CARBON BRUSHES 1
130403 MOTOR, VAC 5.7/3 STG 230V 1
190158 CARBON BRUSHES 1
25 140000 WASHER, FLAT 1/4” 3
26 140501 NUT, LOCK 3
27 140308 CLAMP, HOSE 2
28 160487 HOSE, EXHAUST 2” 36”
29 608840 CHASSIS GREEN 1
REF PART # DESCRIPTION QTY.
30 103037 WHEEL 2
31 140008 WASHER, FLAT 1/2” 2
32 140234 SCREW, 1/2–13 X 2–1/2 2
33 230400.BK WELDMENT, CHASSIS 1
34 130290 CORD, ASM BASE 18/3 X 36” 1
35 140921 SLEEVE, DRAIN HOSE 1
36 140317 CLAMP, EAR 1–9/16” 2
∇37 701061 ASM., DRAIN HOSE STOPPER 1
38 140955 PLUG, DRAIN HOSE 1
39 230882 STRAP, DRAIN HOSE 1
40 140056 WASHER, FNDR 1
41 230831 KNOB, DRAIN HOSE 1
42 140042 WASHER, INT LOCK 2
43 140810 SCREW, 6–32 X 3/8 2
44 230696.BK BRACKET, DRAIN HOSE HNGR BK 1
45 230296 BRACKET, HOSE HANGER CLIP 1
46 14894 TUBING, VINYL 1.83’
47 130040 WIRE TIE, NYLON 4
48 140306 CLAMP, HOSE 1
49 150425 ELBOW, 3/8M X 1/2H 90NYLN 2
50 160207 HOSE, 3/8 LP GRAY – BULK 1.08’
51 140301 CLAMP, HOSE 1
52 150511 HOSE BARB, 1/4F X 3/8H 1
53 150615 NIPPLE, 1/4 CLOSE 1
54 150000 ADAPTER, 1/4F X 1/4M 1
55 150933 PLUG, QCK CPLR BRASS – SER 60 1
56 140223 SCREW, 5/16–18X3/4 2
57 140015 WASHER, LOCK 5/16 2
58 140027 WASHER, FLAT 2
59 230883 BRACKET, REVERSE LATCH 1
60 230661 PLATE, LOCK CONTROL RH 1
∇ASSEMBLY
INCLUDED IN ASSEMBLY
DECAL LIST (NOT SHOWN)
REF PART # DESCRIPTION QTY.
N/S 608469 DECAL, FALCON 2800 PLUS 2
N/S 120399 DECAL, DO NOT ALLOW FOAM 1
N/S 608185 DECAL, NOBLES LOGO 1

PARTS LIST
Falcon2800Plus (09–99)
14
DRIVE GROUP
4
5
6
7
8
9
10
11
12
13
14
15
16
17 18 1415
19
20
21
22
23 17
24
25 26
2
3
28
29 30
31
19
32
33 34 35
36
37
38
43
39
40
41
42 44
45 46
47
48
49
27
1

PARTS LIST
Falcon2800Plus (09–99) 15
DRIVE GROUP
REF PART # DESCRIPTION QTY.
1 140525 NUT, HEX 3/8–16 1
2140028 WASHER, FLAT 3/8” 1
3140342 STUD 1
4 140202 SCREW, 3/8 –16X1 4
5230462.BK PLATE, COUNTER WEIGHT, BLACK 3
6140028 WASHER, FLAT 3/8” 2
7140017 WASHER, SPLITLOCK 3/8” 2
82949.30 SCREW, 3/8–16X3–3/4 2
9103002 CASTER, 4” SWIVEL 1
10 140028 WASHER, FLAT 3/8” 4
11 140017 WASHER, SPLITLOCK 3/8”–S/S 4
12 140525 NUT, HEX 3/8–16 4
13 130463 MOTOR, GEAR 115V 1
130469 MOTOR, GEAR 230V 1
14 140028 WASHER, FLAT 3/8” 4
15 140017 WASHER, SPLITLOCK 4
16 140201 SCREW, 3/8–16X3/4 3
17 140225 SCREW 2
18 140525 NUT, HEX 3/8–16 1
19 140632 KEY, 1/4 X 1” 2
20 230761 PULLEY, MOTOR 1
21 230763 BELT 1
22 230762 PULLEY, AXLE 1
23 140028 WASHER, FLAT 3/8” 1
24 230764 PULLEY, IDLER 1
25 140231 SCREW, 3/8 X 1–1/2 1
REF PART # DESCRIPTION QTY.
26 140545 NUT, JAM 3/8–16 1
27 230400.BK WELDMENT CHASSIS 1
28 140345 SPRING 1
29 140545 NUT, JAM 3/8 1
30 140017 WASHER, LOCK 1
31 230759.BK BRACKET, IDLER PIVOT 1
32 230419 AXLE, DRIVE SHAFT 1
33 140128 BEARING, FLANGE 2
34 140017 WASHER, SPLIT LOCK 3/8” 4
35 140525 NUT, HEX 3/8–16–S/S 4
36 140232 SCREW, HXHDCP 3/8–16X1–1/4 4
37 140047 WASHER, OUTER WHEEL 2
38 700821 WHEEL, DRIVE RH 1
700820 WHEEL, DRIVE LH 1
39 140047 WASHER, OUTER WHEEL 2
40 140055 WASHER, FLAT 2
41 140048 WASHER, 5/16” FOR 150210 2
42 150210 PLUG, CAP–BLACK 2
43 140223 SCREW, 5/16–18X3/4 2
44 140015 WASHER, SPLITLOCK 5/16 2
45 140201 SCREW, 3/8–16X3/4 2
46 140017 WASHER, LOCK 3/8 2
47 140028 WASHER, FLAT 2
48 230757.BK LINK, BELT DRIVE 1
49 140136 BUSHING, 3/8 X 1/2 3

PARTS LIST
Falcon2800Plus (09–99)
16
REAR PANEL GROUP
1
2
3
4
5
6
7
8
9
10
5
11
12
13
14 15
16
17 5
5
18
19
20
2
21
22
2
21
23 5
24
25
26
27
29
10
5
17
28
5
17
31
31
32
33
30
34
35
36
37
38 39
40
41
41

PARTS LIST
Falcon2800Plus (09–99) 17
REAR PANEL GROUP
REF PART # DESCRIPTION QTY.
1 140223 SCREW, HXHDCP 5/16–18X3/4 2
2140015 WASHER, SPLITLOCK 2
3140027 WASHER, FLAT 5/16” 2
4230297 PLATE, LOCK CONTROL LH 1
5140028 WASHER, FLAT 3/8” 1
6140515 NUT, LOCK 3/8–16 1
7230631 SPACER, SQUEEGEE LIFT 1
8230659 LATCH, SQUEEGEE HANDLE 1
200817 GRIP, RUBBER 1
9140201 SCREW, 3/8–16X3/4 1
10 140017 WASHER, SPLIT LOCK 3/8” 1
11 140136 BUSHING, 3/8 ID X 1/2 OD X .260 1
12 230787.BK WELDMENT, REAR PANEL, BLACK 1
13 230472.BK HANDLE, LIFT LEVER 1
200816 GRIP, HANDLE, RUBBER 1
14 140259 SCREW, HXHDCP 1/4–20X5/8 1
15 140016 WASHER, LOCK 1/4” 1
16 140232 SCREW, 3/8–16X1–1/4 1
17 140136 BUSHING, 3/8 ID X 1/2 OD X .260 1
18 140508 NUT, HEX 5/16–24–ZINC 1
19 140119 JOINT, BALL – LIFT ROD 2
20 230412 ROD, LIFT BRUSH 1
REF PART # DESCRIPTION QTY.
21 140314 CLAMP, INSULATED 3/4” 3
22 140219 SCREW, 5/16–18X1 3
23 140525 NUT, HEX 3/8–16 1
24 230413 ROD, PRESSURE SPRING 1
25 140515 NUT, LOCK 1
26 140202 SCREW 1
27 230760.BK HANDLE, REVERSE 1
28 230757.BK LINK, BELT DRIVE 1
29 140201 SCREW 1
∇30 700664 ASM, SPRAY GUN 1
31 150516 HOSE BARB 1
32 150706 TEE, 1/4 FPT 1
33 160132 HOSE, RECOIL 1/4 X 12’ BLK 1
34 230986 GUN, SPRAY W/GRIP 1
35 230835 WAND, SPRAY GUN 18”
36 150307 COUPLING, 1/8F X 1/8F 1
37 201000 NOZZLE, 1/8 V–JET #80015 1
38 240212 GROMMET, TAPERED 1
39 130229 CORD, 14/3 X 75’ YELLOW 1
40 160207 HOSE, 3/8 LP GRAY – BULK 1.08’
41 140301 CLAMP, HOSE 1
∇ASSEMBLY
INCLUDED IN ASSEMBLY

PARTS LIST
Falcon2800Plus (02–00)
18
CONTROL CONSOLE GROUP
1
232
4
5
6
7
8
9
10
11
12
13
14
15
16 17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47 48
49
50
51
52
53
54
56
55

PARTS LIST
Falcon2800Plus (02–00) 19
CONTROL CONSOLE GROUP
REF PART # DESCRIPTION QTY.
1 130019 METER, AMP 1
2130717 SWITCH, ROCKER ON/OFF 2
3130647 SWITCH, ROCKER DPST 1
4230465.BK PANEL, CONTROL 120V BLK 1
5120594 DECAL, DASH 1
6130770 KNOB, SPEED CONTROL 1
7130283 POTENTIOMETER 1
8 100057 GASKET, CONSOLE 1
9140000 WASHER, FLAT, 1/4” BULK 2
10 140519 NUT, KEP 10–24 BULK 4
11 130167 GRIP, CORD 1
12 140504 NUT, CONDUIT LOCK 1/2” 1
13 130228 CORD, 14/3 X 34” YELLOW 1
14 608846 HOUSING, CONTROL GREEN 1
15 140336 NUT, HEX 10–24 NYLON 1
16 130304 RECTIFIER, MINIBRIDGE–600V 1
17 140335 SCREW, 10–24 X 1” NYLON 1
18 140241 BOLT, SHLDR 5/8X2 2
19 140890 SCREW, 10–24X1/2 2
20 140519 NUT, KEP 10–24 2
21 130379 BOARD, CONTROL W/POT. & KNOB 1
22 140504 NUT, CONDUIT LOCK 1/2” 1
23 608837 HARNESS, WIRING 1
24 140314 CLAMP, INSULATED 3/4” ID 1
25 230613 TUBE, HANDLE ADJUSTMENT 1
26 230648 PIN, HANDLE ADJUSTMENT LOCK 2
27 140415 SPRING, LOCK PIN 1
28 230649 PIN, HANDLE ADJUSTMENT 2
REF PART # DESCRIPTION QTY.
29 608838 PLATE, CONTROL COVER 1
30 140900 SCREW, 10–24X3/4 1
31 130746 BREAKER, CIRCUIT 2.5 AMP 1
32 140519 NUT, KEP 10–24 2
33 578337000 BREAKER, CIRCUIT 1.5 AMP 1
34 140022 WASHER, INT LCK 3/8 2
35 140018 WASHER, INT LOCK #10 2
36 140887 SCREW, 10–24X3/8 2
37 200823 GRIP, HANDLE BLACK 2
38 140830 SCREW, 6–32X1–3/4 2
39 27098 BRACKET, SWITCH 1
40 27099 BUSHING 1
41 130729 SWITCH, ROLL THROTTLE 2
42 140519 NUT, KEP 10–24 2
43 230518 HANDLE, TUBE (A) 1
44 140222 SCREW, 5/16–18X2 1
45 140900 SCREW, 10–24X3/4 1
46 140019 WASHER, LOCK EXT #6 2
47 25648 SPRING 1
48 140501 NUT, LCK NYL 1/4 2
49 25671 MOUNT, SWITCH (A) 1
50 140143 SPACER, .257X.5X.562 NYLON 2
51 140000 WASHER, FLAT 1/4” 2
52 140846 SCREW, 1/4–20X1–1/2 2
53 130726 SWITCH TOGGLE 1
54 130990 BOOT, RUBBER SWITCH BLACK 1
55 607209 DECAL, FLOW CONTROL 1
56 120619 DECAL, ”WARNING–EXTRACTORS” 1

PARTS LIST
Falcon2800Plus (09–99)
20
BRUSH HOUSING GROUP
123
4
67
89
10
5
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38