Nobles SpeedGleam Product manual

ENGLISH - ESPAÑOL
Operator and Parts Manual
Manual del Operador y Piezas
Model No.:
612963 – SpeedGleam
612964 – SpeedGleam Pac.
612965 – SpeedGleam Pac. Can.
612966 – SpeedGleam Plus
612967 – SpeedGleam Plus Pac.
612968 – SpeedGleam Plus Pac. Can.
36 Volt Dust Control Burnisher
Pulidora con control de polvo de 36V
SpeedGleam/Plus
612938
Rev. 01 (03-02)
CUSTOMER SERVICE: 1-800-365-6625
FAX: [phone]
NOBLES
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
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OPERATION
2Nobles SpeedGleam/Plus (01–02)
This manual is furnished with each new model. It
provides necessary operation and maintenance
instructions and an illustrated parts list.
Read this manual completely and understand the
machine before operating or servicing it.
Use the illustrated Parts List to order replacement
parts. Before ordering parts or supplies, be sure to
have your machine model number and serial number
available. Parts and supplies may be ordered by
phone or mail from any authorized parts and service
center, distributor or from any of the manufacturer’s
subsidiaries.
This machine will provide excellent service. However,
the best results will be obtained at minimum costs if:
SThe machine is operated with reasonable care.
SThe machine is maintained regularly - per the
maintenance instructions provided.
SThe machine is maintained with manufacturer
supplied or equivalent parts.
MACHINE DATA
Please fill out at time of installation for future reference.
ModelNo.-
Install. Date -
Serial No.-
E2002 Tennant Company Printed in U.S.A
Nobles and Speedgleam are registered United States trademarks of Tennant
Company.
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OPERATION
Nobles SpeedGleam/Plus (03–02) 3
TABLE OF CONTENTS
SAFETY PRECAUTIONS 4. . . . . . . . . . . . . . . . . . . .
SAFETY LABELS 5. . . . . . . . . . . . . . . . . . . . . . . . . . .
MACHINE COMPONENTS 6. . . . . . . . . . . . . . . . . . .
CONTROL PANEL SYMBOLS 6. . . . . . . . . . . . . . .
MACHINE INSTALLATION 7. . . . . . . . . . . . . . . . . . .
UNCRATING MACHINE 7. . . . . . . . . . . . . . . . . .
INSTALLING BATTERIES 7. . . . . . . . . . . . . . . .
MACHINE SETUP 8. . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLING PAD 8. . . . . . . . . . . . . . . . . . . . . . .
INSTALLING DUST CONTROL BAG 8. . . . . . .
ADJUSTING THE CONTROL GRIP HEIGHT 8
MACHINE OPERATION 9. . . . . . . . . . . . . . . . . . . . .
PRE–OPERATION 9. . . . . . . . . . . . . . . . . . . . . . .
BURNISHING WITH THE PUSH MODEL 9. . .
BURNISHING WITH THE DRIVE MODEL 10. .
WHILE OPERATING MACHINE 11. . . . . . . . . . .
CIRCUIT BREAKERS 11. . . . . . . . . . . . . . . . . . . .
EMERGENCY STOP BUTTON
(DRIVE MODEL–OPTION) 11. . . . . . . . . . . . . . . .
HOUR METER (OPTION) 12. . . . . . . . . . . . . . . .
LOW VOLTAGE PAD SHUT-OFF METER
(DRIVE MODEL–OPTION) 12. . . . . . . . . . . . . . . .
CHARGING BATTERIES 12. . . . . . . . . . . . . . . . . . . .
MACHINE MAINTENANCE 13. . . . . . . . . . . . . . . . . .
DAILY MAINTENANCE 13. . . . . . . . . . . . . . . . . . .
WEEKLY MAINTENANCE 14. . . . . . . . . . . . . . . .
MONTHLY MAINTENANCE 14. . . . . . . . . . . . . . .
QUARTERLY MAINTENANCE 14. . . . . . . . . . . .
BATTERY MAINTENANCE 15. . . . . . . . . . . . . . .
TRANSPORTING MACHINE 15. . . . . . . . . . . . . . . . .
STORING MACHINE 15. . . . . . . . . . . . . . . . . . . . . . . .
RECOMMENDED STOCK ITEMS 15. . . . . . . . . . . . .
TROUBLE SHOOTING 16. . . . . . . . . . . . . . . . . . . . . .
MACHINE SPECIFICATIONS 17. . . . . . . . . . . . . . . .
MACHINE DIMENSIONS 17. . . . . . . . . . . . . . . . .
ELECTRICAL DIAGRAMS 36. . . . . . . . . . . . . . . . . . .
PARTS LIST 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAIN HOUSING GROUP 40. . . . . . . . . . . . . . . . .
DUST BAG AND BATTERY COVER GROUP 42
BATTERY AND CHARGER GROUP 43. . . . . . .
PAD DRIVER GROUP 44. . . . . . . . . . . . . . . . . . .
DRIVE GROUP (Drive Model) 46. . . . . . . . . . . . .
WHEEL GROUP (Push Model) 48. . . . . . . . . . . .
CONTROL CONSOLE GROUP (Drive Model) 50
CONTROL CONSOLE GROUP (Push Model) 52
OPTIONS 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOUR METER KIT 54. . . . . . . . . . . . . . . . . . . . . .
LOW VOLTAGE SHUT-OFF KIT 54. . . . . . . . . . .
EMERGENCY STOP KIT 54. . . . . . . . . . . . . . . . .
KEY SWITCH KIT 54. . . . . . . . . . . . . . . . . . . . . . .
FLASHING LIGHT KIT 55. . . . . . . . . . . . . . . . . . .
PARKING BRAKE KIT 56. . . . . . . . . . . . . . . . . . . .
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OPERATION
4Nobles SpeedGleam/Plus (03–02)
SAFETY PRECAUTIONS
This machine is intended for commercial use. It is
designed exclusively to burnish dry floors in an
indoor environment and is not constructed for any
other use. Use only recommended burnishing
pads.
All operators must read, understand and practice
the following safety precautions.
The following safety alert symbols are used throughout
this manual as indicated in their description.
WARNING: To warn of hazards or unsafe
practices which could result in severe personal
injury or death.
FOR SAFETY: To identify actions which must be
followed for safe operation of equipment.
The following information signals potentially
dangerous conditions to the operator or
equipment:
FOR SAFETY
1. Do not operate machine:
–With flammable liquids or near flammable
vapors as an explosion or flash fire may
occur.
–Unless trained and authorized.
–Unless operation manual is read and
understood.
–If not in proper operating condition.
–On wet or damp surfaces.
–With the use of a liquid substance.
–In outdoor areas.
–Without dust bag in place.
2. Before starting machine:
–Make sure all safety devices are in place
and operate properly.
3. When using machine:
–Go slow on inclines and slippery surfaces.
–Use care when reversing machine.
–Always follow safety and traffic rules.
–Report machine damage or faulty
operation immediately.
4. Before leaving or servicing machine:
–Stop on level surface.
–Turn off machine.
–Set parking brake, if equipped.
5. When servicing machine:
–Avoid moving parts. Do not wear loose
jackets, shirts, or sleeves.
–Block machine tires before jacking
machine up.
–Use hoist or jack of adequate capacity to
lift machine.
–Disconnect battery connections before
working on machine.
–Wear protective eyewear and gloves when
handling batteries or battery cables.
–Avoid contact with battery acid.
–Use manufacturer supplied or approved
replacement parts.
6. When transporting machine:
–Do not lift machine if batteries are
installed.
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep sparks and
open flame away. Keep battery compartment open
when charging.
WARNING: Flammable materials or reactive
metals can cause explosion or fire. Do not pick
up.
WARNING: To reduce the risk of fire,
explosion or personal injury, do not use
flammable liquids or operate machine in or near
flammable vapors/liquids or combustible dusts,
as the electric motor will spark upon start up and
during operation which could cause a flash fire or
explosion. This machine is not equipped with an
explosion proof motor.
WARNING: Moving parts. Turn off power
before working on machine.
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OPERATION
Nobles SpeedGleam/Plus (03–02) 5
SAFETY LABELS
The safety labels appear on the machine in the
locations indicated. Replace labels if they become
damaged or illegible.
FOR SAFETY LABEL –
Located on control Console.
FOR SAFETY:
Read manual
before operating
machine.
WARNING: Batteries emit
hydrogen gas. Explosion
or fire can result. Keep
sparks and open flame
away. Keep battery
compartment open when
charging.
WARNING: Moving parts.
Turn off power before
working on machine.
WARNING LABEL –Located on control
console. The label warns operator of safe
practices of equipment –English text.
Battery Charging
Label –Located in
battery compartment.
Moving Parts Label –
Located on pad housing.
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OPERATION
6Nobles SpeedGleam/Plus (01–02)
MACHINE COMPONENTS
12
3
4
5 6
7
8
9
10
11
12
13
14
22
23
15
16
17
19
20
18
21
24
1. Adjustable Control Console
2. Control Grips
3. Console Height Adjustment Levers
4. Main Power ON/OFF Switch (Drive Model)
5. Main Power ON/OFF Switch (Push Model)/
Pad ON/OFF Switch (Drive Model)
6. Pad Pressure Switch
7. Pad Pressure Meter
8. Battery Meter
9. Pad/Drive Start Triggers
10. Speed Control Knob (Drive Model)
11. Reverse Trigger (Drive Model)
12. Main Power ON/OFF Key Switch (Option)
13. Emergency Stop Switch (Option –Drive Model)
14. Hour Meter (Option)
15. Rear Tilt Wheels –for pad installation
16. Safety Tilt Shut–Off Switch
–for pad installation
17. Dust Control Bag Compartment
18. Wall Rollers
19. Battery Compartment Hood
20. Battery Charge Plug
21. Dust Control Skirt
22. Low Voltage Interrupter Meter (Option)
23. Circuit Breaker Buttons
24. Parking Brake (Option –Drive Model)
CONTROL PANEL SYMBOLS
Main Power
Pad Motor
Circuit Breaker
Main Power
Circuit Breaker
Battery Charge
Fast Slow
Reverse
Pad
Pad Pressure
Key Switch Hour Meter
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OPERATION
Nobles SpeedGleam/Plus (01–02) 7
MACHINE INSTALLATION
UNCRATING MACHINE
Carefully check carton for signs of damage. Report
damages at once to carrier.
Check Machine Contents to ensure package is
complete. Contact distributor for missing items.
Machine Contents:
2 –Battery Cables #611116000
6 –Battery Cable Boots
1 –Battery Tray #604298
1 –Dust Bag, Cloth (Installed) #900210.
1 –Dust Bag, Paper #611781
1 –20 inch Hair Blend Burnishing Pad (installed)
#611788–Carton of 5.
3 –12V 215AH Batteries (Optional) #600394
1 –Battery Charger, 36DC/25A, 120V (Optional)
#469760868.
To uncrate your machine, remove shipping straps and
carefully lift or use a ramp to remove machine from
pallet. Do not roll machine off pallet, damage may result.
ATTENTION: To prevent machine damage, install
batteries after removing machine from pallet.
FOR SAFETY: When transporting machine, do not
lift machine if batteries are installed.
INSTALLING BATTERIES
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep sparks and
open flame away. Keep battery compartment open
when charging.
FOR SAFETY: When servicing machine, wear
protective eyewear and gloves when handling
batteries or battery cables. Avoid contact with
battery acid.
Recommended Battery Specifications:
Three 12 volt, deep cycle, 215 amp hour batteries.
Part Number #600394. Maximum battery dimensions
are 178 mm (7 in)W x 394 mm (15.5 in)L x 362 mm
(14.25 in) H.
1. Park the machine on a level surface.
2. Turn the main power switch to the OFF position
and remove key, if equipped.
3. Unlatch and hinge open both the dust bag hood
and the battery hood to access the battery
compartment.
Remove the two loose battery cables and cable
boots from the battery tray (Figure 1).
FIG. 1
4. Carefully install the batteries into the battery tray
with the battery posts arranged as shown. Then
place the battery carrying handles on top of the
batteries to allow clearance for battery hood
(Figure 2).
MACHINE FRONT
FIG. 2
ATTENTION: Do not drop batteries into
compartment. Battery and machine housing
damage may result.
5. Using the cable boots, connect the battery cables
to the battery posts as shown, RED TO POSITIVE
& BLACK TO NEGATIVE (Figure 3).
Connect Last
BLK
MACHINE FRONT
IMPORTANT:
Route cables to left
of machine to allow
hood clearance.
RED
BLK
RED
NOTE: Black wire #31
connects to negative
post on middle battery.
CHARGER
PLUG
BLK
FIG. 3
6. Apply a light coating of non–metallic grease or
protective spray on the cable connections to
prevent battery corrosion.
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OPERATION
8Nobles SpeedGleam/Plus (01–02)
MACHINE SETUP
INSTALLING PAD
NOTE: Consult your authorized distributor for pad
recommendations.
Pad Specifications required:
SFor 2000 RPM burnishing.
S25.4mm (1.0 in) thickness
S508mm (20 in) dia. with 89mm (3.5 in) center hole.
NOTE: Machine is not designed for spray buffing.
1. Turn the main power switch off and tilt the
machine back on its rear wheels (Figure 4).
FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.
NOTE: For safety, when machine is tilted on its rear
wheels, power to the pad motor automatically shuts off.
FIG. 4
ATTENTION: Do not leave machine tilted back for
an extended time, battery acid may leak.
2. Remove the plastic center lock from pad driver by
turning the lock counterclockwise.
3. Position the pad centered on the pad driver and
replace the centerlock securely (Figure 5).
FIG. 5
NOTE: Make sure centerlock does not cross thread or
floor damage may occur.
ATTENTION: Do not operate machine without a
pad and/or centerlock in place.
4. After installing pad, return machine to operating
position.
INSTALLING DUST CONTROL BAG
1. Open the dust control bag compartment at the
front of the machine.
2. Slide the bag over the plastic snout. Close
compartment (Figure 6).
FIG. 6
3. Empty or replace the dust bag daily. Do not allow
bag to fill beyond half full.
ADJUSTING THE CONTROL GRIP HEIGHT
The machine has three control grip height settings.
1. Locate the two spring loaded levers below the
console (Figure 7).
2. Squeeze the levers together and lift or lower
control grips to a comfortable operating height
(Figure 7).
FIG. 7
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OPERATION
Nobles SpeedGleam/Plus (01–02) 9
MACHINE OPERATION
FOR SAFETY: Do not operate machine unless
operator manual is read and understood.
WARNING: To reduce the risk of fire,
explosion or personal injury, do not use
flammable liquids or operate machine in or near
flammable vapors/liquids or combustible dusts,
as the electric motor will spark upon start up and
during operation which could cause a flash fire or
explosion. This machine is not equipped with an
explosion proof motor.
PRE–OPERATION
1. Sweep floor and remove debris.
2. Check condition of pad.
3. Check battery charge level (For accurate reading
pad must be spinning). Batteries will need
recharging if battery meter reads in the yellow or
red zone.
4. Check that the dust control bag is installed.
5. Make sure the floor is completely dry.
BURNISHING WITH THE PUSH MODEL
1. Turn key on, if equipped, then turn the main power
to the ON position (Figure 8).
FIG. 8
2. Pull the trigger switches to start the pad spinning.
The pad will automatically draw to floor (Figure 9).
FIG. 9
3. Slowly push the machine forward to begin
burnishing.
FOR SAFETY: When using machine, go slow on
inclines and slippery surfaces.
4. Press the pad pressure switch to increase (+) or
decrease (–) the pad pressure. Adjust the pad
pressure so that the pad pressure meter reads
within the green zone (Figure 10).
ATTENTION: Do not operate the machine with the
pad pressure meter adjusted in the red zone, floor
damage and brush motor overload will result.
FIG. 10
NOTE: If machine vibrates, remove pad and realign.
ATTENTION: Keep machine moving at all times to
prevent floor damage.
5. To stop burnishing, release the triggers. The pad
will automatically raise to the transport position.
FOR SAFETY: When transporting machine, do not
lift machine if batteries are installed.
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OPERATION
10 Nobles SpeedGleam/Plus (01–02)
BURNISHING WITH THE DRIVE MODEL
1. Turn key on, if equipped, then turn the main power
and pad switches to the ON position (Figure 11).
FIG. 11
2. Turn the speed control knob to the slowest setting.
This will prevent an abrupt take off (Figure 12).
FIG. 12
3. Pull the trigger switches to begin burnishing. The
machine will slowly begin to move forward and the
pad will automatically draw to floor and begin to
spin. To increase the speed, gradually turn the
speed control knob to the desired speed
(Figure 13).
FIG. 13
FOR SAFETY: When using machine, go slow on
inclines and slippery surfaces.
4. Press the pad pressure switch to increase (+) or
decrease (–) the pad pressure. Adjust the pad
pressure so that the pad pressure meter reads
within the green zone (Figure 14).
ATTENTION: Do not operate the machine with the
pad pressure meter adjusted in the red zone, floor
damage and brush motor overload will result.
FIG. 14
NOTE: If machine vibrates, realign pad.
ATTENTION: Keep machine moving at all times to
prevent floor damage.
5. To operate machine in reverse, simply pull the
reverse trigger (Figure 15).
FIG. 15
6. To stop machine, release the triggers. The pad will
automatically raise to the transport position.
7. To transport machine, turn the pad switch off and
pull the triggers. The pad will automatically raise to
the transport position.
FOR SAFETY: When transporting machine, do not
lift machine if batteries are installed.
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OPERATION
Nobles SpeedGleam/Plus (01–02) 11
WHILE OPERATING MACHINE
1. Always operate the machine with caution when
burnishing around walls and obstacles.
2. Always reduce speed to maintain control when
turning.
3. Stay clear of floor obstructions, such as electrical
plates or grates, they will destroy pad. Tilt machine
back to avoid floor obstructions.
NOTE: For safety, when machine is tilted on its rear
wheels, power to the pad motor automatically shuts off.
4. Change or turn the pads over when worn or soiled.
5. Check the pad pressure meter reading
periodically. Adjust meter within the green zone.
ATTENTION: Do not operate the machine with the
pad pressure meter adjusted in the red zone, floor
damage and brush motor overload will result.
6. Check the battery meter’s discharge level
periodically. When the meter’s needle drops into
the yellow caution zone, stop burnishing and
recharge the batteries (Figure 16).
ATTENTION: Do not operate machine with the
battery meter in the red zone, battery damage may
result.
FIG. 16
7. If the pad motor circuit breaker should trip, reduce
the pad pressure and/or replace soiled pad (See
CIRCUIT BREAKERS).
FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.
FOR SAFETY: When transporting machine, do not
lift machine if batteries are installed.
WARNING: To reduce the risk of fire,
explosion or personal injury, do not use
flammable liquids or operate machine in or near
flammable vapors/liquids or combustible dusts,
as the electric motor will spark upon start up and
during operation which could cause a flash fire or
explosion. This machine is not equipped with an
explosion proof motor.
CIRCUIT BREAKERS
The machine is equipped with two resettable circuit
breakers (Main Power–15A / Pad Motor–80A) and one
fuse (Control Board–2A, drive Model) to protect
machine from damage.
If the pad motor circuit breaker should trip, determine
cause, allow motor to cool, then reset. The pad motor
circuit breaker will trip due to excessive pad motor
overload. Change the pad or reduce the pad pressure
if the pad motor circuit breaker should trip.
When replacing the 2A fuse, never substitute a higher
fuse than specified. The Main Power Circuit Breaker
and Control Board Fuse is located at the rear of the
control console. The Pad Motor Circuit Breaker is
located under the battery hood at front of machine
(Figure 17).
FIG. 17
EMERGENCY STOP BUTTON
(Drive Model –Option)
To stop the machine in the event of an emergency, hit
the red emergency stop button located at rear of
control console. The emergency stop button
immediately stops all power to machine.
To reset emergency stop button, shut off all switches
and turn red button to the right. Resume normal
operation (Figure 18). Order part number #612971 for
field install kit.
FIG. 18
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OPERATION
12 Nobles SpeedGleam/Plus (01–02)
HOUR METER (Option)
The hour meter records number of hours the machine
has been powered on. Use the hour meter to
determine when to perform recommended
maintenance procedures and to record service history
(Figure 19). Order part number #612939 for the field
install kit.
FIG. 19
LOW VOLTAGE PAD SHUT-OFF METER
(Drive Model –Option)
The Low Voltage Pad Shut-off Meter Option will shut
off the power to the pad motor when the battery
discharge level nears recharging time. This allows the
operator to use the remaining battery charge to
transport the machine to the charging station
(Figure 20).
Meter Operation: As the batteries discharge to a low
level, one LED light on the meter will begin to blink,
signalling the operator it’s nearing time to recharge the
batteries. When two LED lights on the meter begin to
blink alternately, the power to the pad motor will
automatically shut off. At this time, transport machine
to charging station.
Order part number #612941 for the field install kit.
FIG. 20
CHARGING BATTERIES
NOTE: Recharge batteries ONLY after a total of 30
minutes of use or more. This will prolong battery life.
The following charging instructions are intended
for supplied 36V chargers only. Use only a charger
with the following specifications to prevent
battery damage.
CHARGER SPECIFICATIONS:
SOUTPUT VOLTAGE - 36 VOLTS
SOUTPUT CURRENT - 25 AMPS MAXIMUM
SAUTOMATIC SHUTOFF CIRCUIT
SFOR DEEP CYCLE BATTERY CHARGING
NOTE: For optimum machine operation, keep
batteries charged at all times. Never let batteries set in
a discharge condition for lengthy periods.
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep sparks and
open flame away. Keep battery compartment open
when charging.
FOR SAFETY: When servicing machine, wear
protective eyewear and gloves when handling
batteries or battery cables. Avoid contact with
battery acid.
1. Transport the machine to a flat, dry surface in a
well–ventilated area for charging.
2. Turn all switches to the OFF position and remove
key if equipped.
FOR SAFETY: Before leaving or servicing machine,
stop on level surface and turn off machine.
3. Unlatch and hinge open both the dust bag hood
and the battery hood to access the battery
compartment.
4. Check fluid level (A) in each battery cell. Do not
charge batteries unless fluid is slightly covering
battery plates (B). If needed, add just enough
distilled water to slightly cover plates. DO NOT
overfill. Batteries can overflow during charging due
to expansion. Replace cell caps before charging
(Figure 21).
A
B
FIG. 21
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OPERATION
Nobles SpeedGleam/Plus (01–02) 13
5. With the charger’s power supply cord unplugged,
connect the battery charger into the machine as
shown. Flip up the hood support stand and rest
the hood on the stand to promote ventilation while
charging (Figure 22).
FIG. 22
NOTE: As a safety precaution, once the charger is
connected to the machine, the machine will become
inoperable.
6. Then plug the charger’s power supply cord into a
grounded wall outlet (Figure 23).
Grounded
3 Hole Outlet
Ground Pin
FIG. 23
FOR SAFETY: Do not operate charger unless cord
is properly grounded.
7. The charger will automatically begin charging and
shut off when fully charged.
8. When disconnecting the charger from the
machine, always unplug the charger from wall
outlet first to prevent charger damage.
9. Recheck battery fluid level (A) after charging. If
needed, add distilled water to bring the level 1cm
(3/8 in) from bottom of sight tubes (B). Be certain
to replace cell caps securely and to wipe off the
top of batteries with a clean cloth.
A
B
FIG. 24
MACHINE MAINTENANCE
To keep machine in good working condition, simply
follow machines daily, weekly and monthly
maintenance procedures:
FOR SAFETY: Before leaving or servicing
machine, stop on level surface and turn off
machine.
FOR SAFETY: When servicing machine,
disconnect battery connections before working on
machine.
FOR SAFETY: When transporting machine, do not
lift machine if batteries are installed.
DAILY MAINTENANCE
(Every 4 Hours of Use)
1. Remove the burnishing pad and clean or replace
(Figure 25).
FIG. 25
2. Empty or replace the dust control bag. Remove
the bag clip to empty bag (Figure 26). Do not allow
bag to fill beyond half full.
FIG. 26
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OPERATION
14 Nobles SpeedGleam/Plus (03–02)
3. Clean the machine with a damp cloth (Figure 27).
ATTENTION: Do not power spray or hose off
machine. Electrical component damage may
result.
FIG. 27
4. Check the fluid level in each battery cell (See
BATTERY MAINTENANCE).
5. Recharge batteries (See CHARGING
BATTERIES).
NOTE: Recharge batteries ONLY after a total of 30
minutes of use or more. This will prolong battery life.
WEEKLY MAINTENANCE
(Every 20 Hours of Use)
1. Clean the battery tops of corrosion (See
BATTERY MAINTENANCE).
2. Check for loose or corroded battery cables.
3. With an air pressure hose, blow out the dust that
collects inside the pad driver motor. This will
prolong the life of the motor. Safety Glasses
required.
FIG. 28
MONTHLY MAINTENANCE
(Every 80 Hours of Use)
1. Lubricate the caster with a water resistant grease.
2. Lubricate the rear wheel grease fittings with a
water resistant grease –Push Model Only
(Figure 29).
FIG. 29
3. Check the machine for loose nuts and bolts.
4. Check the condition of the dust skirt, replace if
worn (Figure 30).
FIG. 30
QUARTERLY MAINTENANCE
(Every 250 Hours of Use)
Check motor(s) for carbon brush wear, replace all
brushes if worn to a length of 10mm (3/8 in) or less
(Figure 31). Contact your Authorized Service Center
for carbon brush inspection.
FIG. 31
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OPERATION
Nobles SpeedGleam/Plus (1–02) 15
BATTERY MAINTENANCE
WARNING: Batteries emit hydrogen gas.
Explosion or fire can result. Keep sparks and
open flame away. Keep battery compartment open
when charging.
FOR SAFETY: When servicing machine, wear
protective eyewear and gloves when handling
batteries or battery cables. Avoid contact with
battery acid.
1. Always follow proper charging instructions
(see CHARGING BATTERIES).
2. Each week after charging, check the fluid level (A)
in each battery cell of all batteries. The level
should be 1cm (3/8 in) from bottom of sight tubes
(B). If needed, add distilled water to proper level.
DO NOT overfill (Figure 32).
A
B
FIG. 32
3. Keep the battery tops and terminals clean and dry.
a. Mix a strong solution of baking soda and water
(Figure 33).
FIG. 33
b. Brush the solution sparingly over battery tops,
terminals, and cable connectors.
NOTE: Do not allow baking soda solution to enter
battery cells.
c. Use a wire brush to clean the terminals and
cable connections.
d. After cleaning, apply a coating of clear battery
post protectant to the terminals and cable
connections.
4. Check for loose or worn cables. Replace if worn.
TRANSPORTING MACHINE
When transporting the machine by use of trailer or
truck, be certain to follow the tie–down procedures
below:
ATTENTION: Tilt the machine back on its rear
wheels when loading and unloading to prevent
dust skirt damage.
1. Load the machine using a recommended loading
ramp.
NOTE: When lifting the machine, you must remove
the batteries.
FOR SAFETY: When transporting machine, do not
lift machine if batteries are installed.
2. Position the front of the machine up against the
front of the trailer or truck bed.
3. Place blocks behind the main wheels.
4. Place tie–down straps over the top of the machine
and secure straps to the floor. It may be
necessary to install tie–down brackets to the floor
of your trailer or truck.
NOTE: Do not use control grips to secure machine for
transporting.
ATTENTION: Do not transport machine tilted back,
battery acid may leak.
STORING MACHINE
Store machine in a dry area in the upright position.
ATTENTION: Do not store machine tilted back,
battery acid may leak.
ATTENTION: Do not expose to rain. Store indoors.
RECOMMENDED STOCK ITEMS
Refer to the Parts List section in this manual for
recommended stock items. Stock Items are clearly
identified with a bullet preceding the parts description.
See example below:
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OPERATION
16 Nobles SpeedGleam/Plus (01–02)
TROUBLE SHOOTING
PROBLEM CAUSE SOLUTION
No Power. Faulty main power switch. Contact Service Center.
Faulty key switch, if equipped. Contact Service Center.
Faulty battery(s). Replace battery(s).
Loose battery cable. Tighten loose cables.
Improper battery cable connection. See Installing Batteries.
Tripped Main Power circuit breaker. Determine cause and reset breaker.
Charger is connected. Disconnect Battery charger.
Emergency stop button activated,
if equipped. Turn button to reset.
Pad motor does not operate. Faulty trigger switch(es). Contact Service Center.
Tripped pad motor circuit breaker. Replace pad/adjust pressure and
reset breaker. Or replace 2A fuse.
Blown fuse (2A). Replace the 2A fuse.
Faulty contactor. Contact Service Center.
Faulty wiring. Contact Service Center.
Faulty pad drive motor. Contact Service Center.
Worn carbon brushes Contact Service Center.
Machine is tilted back on rear wheels. Lower machine from tilt position.
Faulty tilt shut-off switch near rear
wheels. Contact Service Center.
Drive motor does not operate or Faulty trigger switch(es). Contact Service Center.
operates incorrectly (Drive Model). Faulty speed control board
or connection. Contact Service Center.
Faulty solenoid. Contact Service Center.
Faulty drive motor. Contact Service Center.
Faulty wiring. Contact Service Center.
Worn carbon brushes. Contact Service Center.
Faulty potentiometer or speed control
board. Contact Service Center.
Loose wire connection. Contact Service Center.
Short run time. Low battery charge. Charge batteries.
Defective battery cell(s). Replace battery.
Batteries need maintenance. See Battery Maintenance.
Faulty battery charger. Replace charger.
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OPERATION
Nobles SpeedGleam/Plus (01–02) 17
MACHINE SPECIFICATIONS
Model SpeedGleam (Push Model) SpeedGleamPlus (Drive Model)
LENGTH 1295mm (51 in) 1295mm (51 in)
WIDTH 609mm (24 in) 609mm (24 in)
HEIGHT 1016mm (40 in) 1016mm (40 in)
WEIGHT WITH BATTERIES 240 Kg (529 lb) 246 Kg (544 lb)
DRIVE SYSTEM N/A (Pad assisted) .2 hp Transaxle
DRIVE SPEED N/A Variable 0–73m (0–240 ft) per min.
PAD WIDTH 508mm (20 in) 508mm (20 in)
PAD MOTOR 36V, 3hp, 2000 rpm, 80A, 2238W 36V, 3hp, 2000 rpm, 80A, 2238W
PAD PRESSURE Variable 7–19 kg (15–40 lb) Variable 7–19 kg (15–40 lb)
DUST CONTROL BAG Cloth –98% @ 1.0 micron Cloth Bag –98% @ 1.0 micron
BATTERIES 3–215amp/hour, 12v deep cycle 3–215amp/hour, 12v deep cycle
RUN TIME, CONTINUOUS Up to 2.4 hours Up to 2.2 hours
DECIBEL RATING AT OPERATOR’S EAR,
INDOORS ON TILE 70dB(A) 70dB(A)
MACHINE DIMENSIONS
609 mm
(24.0 in) 1295 mm
(51.0 in)
1016 mm
(40.0 in)
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OPERACIÓN
18 Nobles SpeedGleam/Plus (03–02)
Este manual se provee con cada nuevo modelo.
Provee las instrucciones necesarias de operación y
mantenimiento y una lista ilustrada de piezas.
Antes de operar o prestar servicio a la máquina,
lea completamente este manual y entienda la
máquina.
Use la Lista Ilustrada de Piezas para ordenar piezas
de repuesto. Antes de ordenar piezas o suministros,
asegúrese de tener listos el número de modelo y el
número de serie de la máquina. Las piezas y
suministros pueden ordenarse por teléfono o correo
de cualquier centro autorizado de distribución de
piezas y servicio, o de cualquiera de las subsidiarias
del fabricante.
Esta máquina proporciona un servicio excelente. Sin
embargo, los mejores resultados se obtienen a un
costo mínimo si:
SLa máquina se opera con un cuidado razonable.
SLa máquina se mantiene regularmente de acuerdo
con las instrucciones de mantenimiento provistas.
SLa máquina se mantiene con piezas provistas por o
equivalentes a las del fabricante.
DATOS DE LA MAQUINA
Por favor complete en el momento de la instalación,
para referencia futura.
No. de modelo –
Fecha de instalación –
Nºde Serie–
E2002 Tennant Company Printed in U.S.A
Nobles y Speedgleam son marcas registradas en los Estados Unidos de
Tennant Company.
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OPERACIÓN
19
Nobles SpeedGleam/Plus (03–02)
TABLA DE MATERIAS
PRECAUCIONES DE SEGURIDAD 20. . . . . . . . . . .
ETIQUETAS DE SEGURIDAD 21. . . . . . . . . . . . . . . .
COMPONENTES DE LA MAQUINA 22. . . . . . . . . . .
SIMBOLOS DEL PANEL DE CONTROL 22. . . . . . .
INSTALACION DE LA MAQUINA 23. . . . . . . . . . . . .
DESEMPAQUE DE LA MAQUINA 23. . . . . . . . .
CONTENIDOS DE LA MÁQUINA: 23. . . . . . . . .
INSTALACION DE LA BATERIA 23. . . . . . . . . . .
PREPARACION DE LA MAQUINA 24. . . . . . . . . . . .
INSTALACION DE LA ALMOHADILLA 24. . . . .
INSTALACION DE LA BOLSA DE
CONTROL DE POLVO 25. . . . . . . . . . . . . . . . . . .
AJUSTE DE LA ALTURA DE LA
EMPUÑADURA DE CONTROL 25. . . . . . . . . . . .
OPERACION DE LA MAQUINA 25. . . . . . . . . . . . . .
PREOPERACION 25. . . . . . . . . . . . . . . . . . . . . . .
PULIDO CON EL MODELO DE EMPUJE 25. . .
PULIDO CON EL MODELO IMPULSOR 26. . . .
AL OPERAR LA MAQUINA 27. . . . . . . . . . . . . . .
INTERRUPTORES DE CIRCUITO 28. . . . . . . . .
BOTÓN DE PARO DE EMERGENCIA
(Modelo Impulsor –Opción) 28. . . . . . . . . . . . . . .
MEDIDOR HORARIO (Opción) 28. . . . . . . . . . . .
MEDIDOR DE CORTE DE LA
ALMOHADILLA DE BAJO VOLTAJE
(Modelo impulsor –Opción) 29. . . . . . . . . . . . . . .
CAMBIO DE BATERIAS 29. . . . . . . . . . . . . . . . . . . . .
MANTENIMIENTO DE LA MAQUINA 30. . . . . . . . .
MANTENIMIENTO DIARIO 30. . . . . . . . . . . . . . .
MANTENIMIENTO SEMANAL 31. . . . . . . . . . . . .
MANTENIMIENTO MENSUAL 31. . . . . . . . . . . .
MANTENIMIENTO TRIMESTRAL 32. . . . . . . . .
MANTENIMIENTO DE LA BATERIA 32. . . . . . .
TRANSPORTE DE LA MAQUINA 33. . . . . . . . . . . . .
ALMACENAMIENTO DE LA MAQUINA 33. . . . . . .
ARTICULOS RECOMENDADOS DE STOCK 33. . .
LOCALIZACION DE FALLAS 34. . . . . . . . . . . . . . . .
ESPECIFICACIONES DE LA MAQUINA 35. . . . . . .
DIMENSIONES DE LA MAQUINA 35. . . . . . . . . . . .
DIAGRAMAS ELECTRICOS 36. . . . . . . . . . . . . . . . .
LISTA DE PIEZAS 40. . . . . . . . . . . . . . . . . . . . . . . . . .
GRUPO PRINCIPAL DEL
CERRAMIENTO 40. . . . . . . . . . . . . . . . . . . . . . . . .
GRUPO DE LA CUBIERTA DE LA BATERIA
Y BOLSA COLECTORA DE POLVO 42. . . . . . .
GRUPO DE LA BATERIA Y DEL
CARGADOR 43. . . . . . . . . . . . . . . . . . . . . . . . . . . .
GRUPO IMPULSOR DE LA
ALMOHADILLA 44. . . . . . . . . . . . . . . . . . . . . . . . .
GRUPO IMPULSOR (Modelo impulsor) 46. . . . .
GRUPO DE RUEDA (Modelo de empuje) 48. . .
GRUPO DE LA CONSOLA DE CONTROL
(Modelo impulsor) 50. . . . . . . . . . . . . . . . . . . . . . . .
GRUPO DE CONTROL DE LA CONSOLA
(Modelo de empuje) 52. . . . . . . . . . . . . . . . . . . . . .
OPCIONES 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JUEGO DE MEDIDOR HORARIO 54. . . . . . . . .
JUEGO DE APAGADO DE BAJO
VOLTAJE 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JUEGO DE PARO DE EMERGENCIA 54. . . . . .
JUEGO DEL CONMUTADOR DE
LLAVE 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
JUEGO DE LUZ CENTELLEANTE 55. . . . . . . . .
JUEGO DEL FRENO DE
ESTACIONAMIENTO 56. . . . . . . . . . . . . . . . . . . .
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OPERACIÓN
20 Nobles SpeedGleam/Plus (03–02)
PRECAUCIONES DE SEGURIDAD
Esta máquina tiene como fin usarse para usos
comerciales. Estádiseñada exclusivamente para
pulir pisos secos en un ambiente de interiores y
no estáconstruida para ningún otro uso. Use las
almohadillas pulidoras recomendadas solamente.
Todos los operadores deben leer, entender y
practicar las instrucciones siguientes de
seguridad.
Los símbolos siguientes de alerta de seguridad se
usan en este manual según indicado en su
descripción.
ADVERTENCIA: Para advertir de riesgos o
practicas inseguras que pueden resultar en
lesiones personales graves o la muerte.
PARA SEGURIDAD: Para identificar acciones que
deben seguirse para una operación segura del
equipo.
La información siguiente señala condiciones
potencialmente peligrosas para el operador o el
equipo:
PARA SEGURIDAD
1. No opere la máquina:
–Con líquidos inflamables o cerca de
vapores inflamables ya que puede ocurrir
una explosión o incendio explosivo.
–A menos que estácapacitado y autorizado.
–A menos que se lea y entienda el manual
de operación.
–Si no estáen una condición operativa
adecuada.
–Sobre superficies mojadas o húmedas.
–Con el uso de una substancia líquida.
–En áreas al aire libre.
–Sin la bolsa colectora de polvo en su
lugar.
2. Antes de arrancar la máquina:
–Asegúrese que todos los mecanismos de
seguridad estén en su lugar y operando
apropiadamente.
3. Al usar la máquina:
–Avance lentamente en pendientes y
superficies resbalosas.
–Sea precavido al retroceder la máquina.
–Siga siempre las reglas de seguridad y del
tráfico.
–Informe inmediatamente acerca de daños
u operación defectuosa de la máquina.
4. Antes de dejar o prestar servicio a la máquina:
–Pare la máquina en una superficie
nivelada.
–Apague la máquina.
–Enganche el freno de estacionamiento, si
asíequipada.
5. Al prestar servicio a la máquina:
–Evite piezas móviles. No use sacos,
camisas o mangas, holgadas.
–Bloquee las ruedas de la máquina entes de
elevarla.
–Use un güinche o jack de capacidad
adecuada para elevar la máquina.
–Desconectar las conexiones de la batería
antes de trabajar en la máquina.
–Usar protección de los ojos y guantes al
manejar las baterías o los cables de la
batería.
–Evite el contacto con el ácido de la batería.
–Use las piezas de repuesto provistas o
aprobadas por el fabricante.
6. Al transportar la máquina:
–No eleve la máquina si las baterías están
instaladas.
ADVERTENCIA: Las baterías emiten gas
hidrógeno. Puede resultar en explosión o
incendio. Mantenga alejadas las chispas y llamas
expuestas. Al cargar mantenga abierto el
compartimiento de la batería.
ADVERTENCIA: Los materiales inflamables o
metales reactivos pueden causar una explosión o
incendio. No los aspire.
ADVERTENCIA: Para reducir el riesgo de
incendio, explosión o lesiones personales, no use
líquidos inflamables ni opere la máquina en o
cerca de vapores/líquidos inflamables o polvos
combustibles, ya que el motor eléctrico emite
chispas durante el arranque y durante la
operación, lo que puede causar un incendio
explosivo o explosión. Esta máquina no está
equipada con un motor a prueba de explosión.
ADVERTENCIA: Piezas móviles. Desconecte
la electricidad antes de trabajar en la máquina.
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