Nobles FALCON ULTRA B Product manual

Operator and Parts Manual
Battery Automatic Carpet Extractor
Falcon Ultra B
Model No.:
608350
608351 - Pac
608418
Rev. 01 (02-02)
CUSTOMER SERVICE: 1-800-365-6625
FAX: [phone]
NOBLES
12875 RANSOM STREET
HOLLAND MI 49424 U.S.A.
TM

ELECTRICAL DIAGRAM
FalcontUltra B (02–97)
16
WIRE DIAGRAM
33 58
35 82
33
58
33
58
33
58
31
31
31
31
36
16
16
38
16
30
76
76
16
38
26
24
24
50
50
50
50
11
32
13 15 17
28
44
14
52
60
56
54
64
7472
62
70
32
7
818
5
5
12
12
20
21
18 27
3
6
6
7
24
66
66
14
410
10 34
60
64
62
46
19
41
24
17
BLK
RED
BLU
RED RED
BLK
RED BLK
BLK
BLK
BLK
RED
RED
RED
BLU BRN
BLK
BLU
BRN
YEL
BLK BLK
ORG
ORG
GRN
GRN
GRN
RED
RED
RED
RED
RED
BLU
RED
GRN
GRN
RED
RED
GRN
RED
YEL
RED
GRN
GRN BLU
BRN
BRN
BLU
BRN
BLKBLKBLK
BLK
BLK
BLK
ORG
WHT
RED
RED
GRN
ORG
WHT
BLU
ORG
ORG
4
RED
BLK RED
4RED
3
9
27
BLK BLK
BLK
BLK
RED
38 RED
48
BLU
23 BLK
9BLK
BLK
36
38RED
48 BLU
MAIN
ACTUATOR
MOTOR
DRIVE
MOTOR
T2
T1
M1
M2
60
AMP
15
AMP VACUUM
MOTOR
PUMP
BRUSH
MOTOR
-
-
-
UP
ACTUATOR
DOWN
BATTERY
METER
4.7K
50K
ADJUSTABLE
FORWARD
DIRECTION
SWITCH
F
R
50K
LOCKABLE
REVERSE
ROLL
SWITCH
(2) 12 VOLT
BATTERIES
24 VDC
BRUSH\
PUMP
VACUUM
SPEED
CONTROL
BOARD
SOLUTION
SOLENOID
HARNESS
CONNECTOR
VACUUM/
DRIVE
CIRCUIT
BREAKER
MAIN
CIRCUIT
BREAKER
CHARGER
PLUG
CHARGER
CUTOFF
SWITCH
POSITIVE
STANDOFF
NEGATIVE
STANDOFF
BRUSH
ROLL
SWITCH
G
MAIN VACUUM
GG
GRN
RED

ELECTRICAL DIAGRAM
FalcontUltra B (02–97) 17
LADDER DIAGRAM
CHARGER
CUTOFF
SWITCH
G
G
G
ACTUATOR
DOWN
UP
-10-
RED
-44-
RED
-50-
RED
RED BLK
-13- -BLK-
-11- -BLK-
-4-
RED
-6- RED
-32- -GRN-
-66- -GRN-
-24-
-GRN-
-ORG- -12-
-21- -BLK-
-20- -RED-
-56-
-WHT-
-74-
-ORG-
-72-
-ORG-
-52-
-WHT-
-64- -BLU-
-5-
-BLK-
-30- -GRN-
-8- -ORG-
-16-
YEL
-3- -BLK-
-18-
-RED-
-27-
-BLK-
-17- -BLK-
-28-
-GRN-
M2 M1
T1
T2
-34-
-RED-
-7- -BLK-
-76-
-GRN-
-82-
-BRN-
-35-
-BLU-
-58- -BRN-
-33- -BLU-
-31- -BLK-
-15- -BLK-
-54-
-WHT-
-60-
-WHT-
-62-
-ORG-
-70-
-ORG-
-8- -ORG-
-BRN- -BLU-
-38-
-RED-
-48-
-BLU-
-26-
-BLU-
-41-
-BLK-
-23-
-BLK-
-9-
-BLK-
-36-
-RED-
-36-
-RED-
-WHT- -BLK-
-14-
RED
DRIVE
MOTOR
BATTERY
METER
15A
60A
MAIN
-
(2) 12 VOLT BATTERIES
24 VDC
F
R
50K
50K
FORWARD
POT
REVERSE
POT
ROLL
SWITCH
4.7K
VACUUM
VAC
MOTOR
"VACUUM"
"BRUSH/
PUMP" BRUSH
MOTOR
SOLUTION
PUMP
N.C.
ACTUATOR
MOTOR
VACUUM/DRIVE
CIRCUIT BREAKER
MAIN
SWITCH
MASTER
CIRCUIT
BREAKER
SOLUTION
SOLENOID
ROLL
SWITCH
DIRECTION
SWITCH
SPEED
CONTROL
BOARD

PARTS LIST
FalcontUltra B (02–02)
18
SOLUTION TANK GROUP
28
2
3
12
13
14
15
16
18
17 19 20
24
26
27
21
22 18
19
20
23
29
30
31
29
35
34
33
32
8
7
4
6
5
1
10
11
9
10
9
25

PARTS LIST
FalcontUltra B (02–02) 19
SOLUTION TANK GROUP
REF PART # DESCRIPTION QTY.
1 612518 COVER, TANK, GREEN 1
2 611068 HINGE, COVER 1
3 140706 RIVET, POP 7
4 602529 SCREEN, FILL 1
5 3701.6 SCREW, #6X3/8 2
6 140032 WASHER, FLAT 2
7 608184 DECAL, “NOBLES”1
8 600730 DECAL, RECESS 1
9 150419 ELBOW, 1/4M X 3/8H 90°2
10 140310 CLAMP 2
11 607310 HOSE, 3/8”X 17.5”1
12 603233 DECAL, BATTERY DIAGRAM 1
13 630010 DGASKET 1
14 630011 TUBE, ADAPTER 1
15 630267 SPRING, COMP 1
16 630016 RING, RETAINING 1
17 608706 BRACKET, VAC TUBE 1
18 140027 WASHER, FLAT 3
DRECOMMENDED STOCK ITEMS
REF PART # DESCRIPTION QTY.
19 140015 WASHER, LOCK 3
20 200031488 SCREW, M8X1.25X20MM 3
21 230925 SUPPORT, RECOVERY TANK 1
22 611418 SLEEVE 1
23 608295 TANK, SOLUTION, GREEN 1
24 600476 STRAP, PLUG 1
25 621324 DPLUG, EXPANSION 1
26 140011 WASHER, FLAT 1
27 140350 SCREW, #10X1/2 1
28 608417 DECAL, FALCON ULTRA B 2
29 150529 FITTING, 3/4 HOSE BARB 2
30 607983 HOSE, W/LEVEL INDICATORS 1
31 608915 CLAMP, HOSE 2 WIRE 1
32 612056 CASTER 4”2
33 140036 WASHER, FLAT 8
34 140333 WASHER, LOCK 8
35 140277 SCREW, M10X1.5X20MM 8

PARTS LIST
FalcontUltra B (02–02)
20
RECOVERY TANK GROUP
28
32
34
27
31
29
32
33
1
5
35
14
2
3
4
611
9
10
15
17 16
18
17
16
15
16
17
15
8
7
24
25
23
22
26
19
20
21
12
13
30
9

PARTS LIST
FalcontUltra B (02–02) 21
RECOVERY TANK GROUP
REF PART # DESCRIPTION QTY.
∇1 701103 ASM.,STANDPIPE 1
Y2 606088 NIPPLE 1
3 101714 DGASKET 1
4 210240 NUT, FLANGED 1
5 180613 DFLOAT, SHUTOFF 1
∇6 100102 DASM.,LID CLEAR W/STD HOLE 1
Y7 100105 DLID, CENTER CLEAR ONLY 1
Y8 100109 DLID, OUTER RING ONLY 1
9 140826 SCREW, #6X3/4 7
10 3701.6 SCREW, #6X3/8 1
11 230513 ASM., CHAIN 1
12 578729 DECAL, READ MANUAL 1
13 120906 DECAL, IMPORTANT DRAIN... 1
14 608297 TANK, RECOVERY, GREEN 1
15 578187000 SCREW, M06X12MM 12
16 140052 WASHER, LOCK 12
17 140000 WASHER, FLAT 12
18 140960 CABLE, SUPPORT 1
19 140027 WASHER, FLAT 1
∇ASSEMBLY
YINCLUDED IN ASSEMBLY
DRECOMMENDED STOCK ITEMS
REF PART # DESCRIPTION QTY.
20 140015 WASHER, LOCK 1
21 200031488 SCREW, M08X20MM 1
∇603217 ASM., DRAIN HOSE 1
Y22 621324 PLUG, EXPANSION 1
Y23 578441 STRAP 1
Y24 630394 SLEEVE 1
Y25 630068 HOSE, DRAIN 1
Y26 140308 CLAMP 1
27 100001 DGASKET, VAC MOTOR 1
28 019686055 SPACER 6.5X15.8X6.4 1
29 603963 SPACER 6.5X12.7X41.2 2
30 602656 DMOTOR, VAC 7.2 2 STG 24 VDC 1
604403 CARBON BRUSH, SET OF 2 1
31 130192 TERMINAL, MALE 1/4 #10 12–10 2
32 140000 WASHER, FLAT 3
33 200031441 SCREW M6X1.0X25 HXHDCP 1
34 603962 SCREW M6X1.0X60 HXHDCP 2
35 600311 DHINGE, RECOVERY TANK 1

PARTS LIST
FalcontUltra B (02–02)
22
LIFT GROUP
1
22
6
7
89
18
3
4
5
17
19
20
12
11
40
13
15
14 16
21
22
23
24 22
2526 27
28 29
28
31
49
47
32
34
36
37
30
38
39 27
33
15
42
41 24
43
22
25
26
45
3
4
5
3
46
10
47
44
15
14
35
11
28
31
27
28
22
19
20
7
8
9
7
24
22
2
21
22
26
25
24
48

PARTS LIST
FalcontUltra B (02–02) 23
LIFT GROUP
REF PART # DESCRIPTION QTY.
1 612782 PLATE, BASE TRANSAXLE 1
2 140236 SCREW, 1/2–13X1 1/4 2
3 140028 WASHER, FLAT 8
4 140333 WASHER, LOCK 4
5 140277 SCREW, M10X1.5X20MM 4
6 600292 BRACKET, ACTUATOR 1
7 140027 WASHER, FLAT 10
8 140015 WASHER, LOCK 8
9 200031488 SCREW, M08X20MM 8
10 590248 SCREW, 38–16X4.75 2
11 160486 DCUFF, HOSE 1
12 160426 DHOSE, VAC 1.5X15”W/CUFF 1
13 603084 BRACKET, VAC HOSE 1
14 140000 WASHER, FLAT 2
15 140016 WASHER, LOCK 10
16 200031432 SCREW, M06X10MM 2
17 130129 TERMINAL, FM DSCNT 22–18 RED 2
18 600952 DACTUATOR, 24VDC 1
19 604076 PIN, CLEVIS 2
20 578421 PIN, COTTER 2
21 140516 NUT, NYLOCK 3
22 140045 WASHER, FLAT 17
23 602567 BRACKET, SPRING 1
24 602882 BUSHING 8
25 140024 WASHER, LOCK 6
DRECOMMENDED STOCK ITEMS
REF PART # DESCRIPTION QTY.
26 140352 SCREW, M12X1.75X25 6
27 140564 BOLT, SHOULDER 3/8X3/4 4
28 140036 WASHER, FLAT 6
29 603044 PLATE, ACTUATOR LIFT 1
30 140027 WASHER, FLAT 2
31 140546 NUT, NYLOCK 2
32 612781 LIFT BRACKET, EXTRACTOR 1
33 602977 BRACKET, MOUNT CARPET TOOL 1
34 602565 SPRING, CARPET TOOL 1
35 140221 SCREW, 5/16–18X1 1/4 2
36 140220 SCREW, 5/16–18X2 1/2 2
37 140015 WASHER, LOCK 4
38 600306 TOOL, CARPET 22”1
39 603046 BRACKET, BASE LEVELER 1
40 160613 DHOSE, VAC 1.5X30”W/CUFFS 1
41 600307 BRACKET, MOUNT EXTRACTOR 1
42 140226 SCREW, 5/16–18X5/8 4
43 140139 SLEEVE 2
44 140272 SCREW, M6X1.0X16MM 4
45 603093 BRACKET, BUMPER WHEEL 1
46 630477 WHEEL, 2”GRAY 8
47 140515 NUT, NYLOCK 4
48 36758 BOLT, SHOULDER 2
49 140046 WASHER, 1.00X.392X.090 2

PARTS LIST
FalcontUltra B (02–02)
24
BRUSH BASE GROUP
1
2
11
12
10
9
13
1
4
7
8
6
15
22
20
18
21
17
24
19
4
5
16
3
23
REF PART # DESCRIPTION QTY.
1 603193 CORD, 16/2X33 SJT 1
2 101106 BASE, 22”1
3 200315016 WASHER, FLAT 1
4 100157 GASKET, BASE PLATE 1
5 611919 PLATE, BASE 1
6 140197 SCREW, 10–24X3/8 TRSPHL 11
∇700422 DASM., BRUSH 1
Y7 240063 BRUSH, CYLINDER 1
Y8 140554 SCREW, 1/4–20X3/4 4
Y9 100049 SEAL, BRUSH BEARING 2
Y10 140125 BEARING, BRUSH 2
Y11 230261 BLOCK, BEARING 2
Y12 100005 GASKET, BEARING BLOCK 1
∇ASSEMBLY
YINCLUDED IN ASSEMBLY
DRECOMMENDED STOCK ITEMS
REF PART # DESCRIPTION QTY.
Y13 230408 PULLEY, BRUSH 1
Y14 140548 NUT 5/16 1
Y15 230406 SHAFT, BRUSH 22”1
Y16 140859 SCREW, SET 1/4–20X1/4 1
17 130096 TERMINAL, MALE DSCNT 16–14 2
18 230411 BRACKET, BRUSH MOTOR 1
19 140518 NUT, KEP 10–32 2
20 602965 DMOTOR, BRUSH DRIVE 24 VDC 1
21 230410 DPULLEY, MOTOR 1
22 230409 DBELT, TIMING 1
23 130154 DOME PLUG 1
24 140859 SCREW, SET 1/4–20X1/4 1