Nokia C5-03 User manual

Nokia C5-03
RM-697, RM-719
Service Manual Level 1&2
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SERVICE MANUAL
Level 1&2
RM-697, RM-719
Transceiver characteristics
Band:
RM-697 (RoW)
GSM 850/900/1800/1900
WCDMA 900/1900/2100
RM-719 (LTA)
GSM 850/900/1800/1900
WCDMA 850/1900/2100
Display:
nHD 3.2” 640x360 touch screen with 16M colors
Camera:
5.0 Mpix full focus camera, 3x digital zoom
Operating System:
Symbian OS v.9.4
Connections:
3.5 mm AV connector, micro USB connector, Micro
SD memory card slot (up to 16 GB), Bluetooth version
2.1 with EDR, FM radio receiver with RDS, DC jack
Transceiver with BL-4U battery pack
Talk time
Standby
GSM:
Up to 7.1 hours
WCDMA:
Up to 4.6 hours
GSM:
Up to 520 hours
WCDMA:
Up to 470 hours
Note:
Talk times are dependent on network parameters
and phone settings

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Table of contents
1. COPYRIGHT ................................................................................................................................................................ 4
2. WARNINGS AND CAUTIONS ................................................................................................................................... 5
2.1 WARNINGS ........................................................................................................................................................... 5
2.2 CAUTIONS ............................................................................................................................................................. 5
3. ESD PROTECTION...................................................................................................................................................... 6
4. CARE AND MAINTENANCE....................................................................................................................................... 7
5. BATTERY INFORMATION ......................................................................................................................................... 8
6. EXPLODED VIEW ....................................................................................................................................................... 9
7. SERVICE DEVICES.....................................................................................................................................................10
8. SOFTWARE UPDATE ...............................................................................................................................................11
9. DISASSEMBLY INSTRUCTIONS..............................................................................................................................12
10. ASSEMBLY HINTS................................................................................................................................................19
11. SOLDER COMPONENTS ......................................................................................................................................20

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CHANGE HISTORY
Status
Version No.
Date
Comments
Approved
1.0
XX.XX.2010
First approved version
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to
carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA
service suppliers, and the content of it is confidential. Please note that NOKIA provides also other
guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and
comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may
exist. If you find any errors or if you have further suggestions, please notify NOKIA using the
address below:
Nokia Care Academy
[e-mail]
Please keep in mind also that this documentation is continuously being updated and modified,
so watch always out for the newest version.

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1. COPYRIGHT
Copyright © 2010 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in
any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of
Nokia Corporation. Other product and company names mentioned herein may be trademarks or
tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes
and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special,
incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no
warranties of any kind, either express or implied, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose, are made in relation to the
accuracy, reliability or contents of this document. Nokia reserves the right to revise this
document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.

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2. WARNINGS AND CAUTIONS
Please refer to the phone’s user guide for instructions relating to operation, care and
maintenance including important safety information. Note also the following:
2.1 Warnings
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS,
EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE
DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING
AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT
A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.
OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
2.2 Cautions
1. Servicing and alignment must be undertaken by qualified personnel only.
2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist
strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing
and alignment.
5. Ensure all cables and wires are repositioned correctly

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3. ESD PROTECTION
Nokia requires that service points have sufficient ESD protection (against static
electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD
protection. The SIM card can be replaced without ESD protection if the product
is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be
damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product
components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD
Protected Area.
For more information and local requirements about ESD protection and ESD
Protected Area, contact your local Nokia After Market Services representative.

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4. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The
suggestions below will help you to fulfil any warranty obligations and to enjoy this product for
many years.
Keep the phone and all its parts and accessories out of the reach of small
children.
Keep the phone dry. Precipitation, humidity and all types of liquids or
moisture can contain minerals that will corrode electronic circuits.
Do not use or store the phone in dusty, dirty areas. Its moving parts can be
damaged.
Do not store the phone in hot areas. High temperatures can shorten the life
of electronic devices, damage batteries, and warp or melt certain plastics.
Do not store the phone in cold areas. When it warms up (to its normal
temperature), moisture can form inside, which may damage electronic circuit
boards.
Do not drop, knock or shake the phone. Rough handling can break internal
circuit boards.
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean
the phone.
Do not paint the phone. Paint can clog the moving parts and prevent proper
operation.
Use only the supplied or an approved replacement antenna. Unauthorised
antennas, modifications or attachments could damage the phone and may
violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.

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5. BATTERY INFORMATION
Note: A new battery’s full performance is achieved only after two or three complete charge and
discharge cycles! The battery can be charged and discharged hundreds of times but it will
eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is
time to buy a new battery. Use only batteries approved by the phone manufacturer and
recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer
than a week, since overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can
affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by
leaving the product switched on until it turns itself off (or by using the battery discharge facility
of any approved accessory available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its
intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object
(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips
on the battery) for example when you carry a spare battery in your pocket or purse.
Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions,
will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C
and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully
charged. Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g.
recycling).
Do not dispose as household waste.

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6. EXPLODED VIEW
Only available
as assembly
Not reuseable
after removal
Repair/swap
only in level 3
L3
NOKIA C5-03
RM-697, RM-719
EXPLODED VIEW
Ver. 1.0
L3
L3
L3
A2
FRONT COVER
I0002
DISPLAY
I0005
EARPIECE
I0013
CHASSIS
I0015
AV JACK
I0012
EARPIECE ADHESIVE
I0014 DC JACK
I0011
TOUCH PANEL
I0001
BOTTOM CAP
I0004
KEYMAT
I0003
CAMERA
I0008
TYPE LABEL
I0007
LIGHT SWAP PWB
I0006
IHF SPEAKER
I0009
ANTENNA MODULE
I0010
SCREW TORX+ 6
I0016
BATTERY COVER
I0017
A2 LIGHT SWAP PACKAGE
(I0006 - I0007)
A4
CHASSIS ASSEMB LY
(I0011 - I0015)
A3 ANTENNA MODULE ASSEMBLY
(I0009 - I0010)
A1 FRONT COVER ASSEMBLY
(I0001 - I0002)

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7. SERVICE DEVICES
BL-4U Battery
CA-101D
AC-8 Travel Charger
SS-88 Camera Removal tool
Nokia Standard Toolkit (v2)
For more information, refer to the
Service Bulletin (SB-011) on Nokia
Online. Supplier or manufacturer
contacts for tool re-order can be
found in “Recommended service
equipment” document on Nokia
Online.

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8. SOFTWARE UPDATE
Flash concept (Point of Sale)
Please check always for the latest version of flash software, which is available on Nokia Online.

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9. DISASSEMBLY INSTRUCTIONS
1) Nokia C5-03 disassembly.
2) For disassembling you need the Nokia Standard
Toolkit version 2, the camera removal tool SS-88, an
AV plug and a DC plug.
3) Protect the TOUCH PANEL with protective film.
4) Lift up the BATTERY COVER from the release
notches to detach it.
5) Remove the BATTERY COVER.
6) If there is a battery or MicroSD card inserted,
remove them also.

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7) Use the SS-93 to detach the shown clip of the
BOTTOM CAP.
8) Repeat the procedure on the other side.
9) Remove the BOTTOM CAP.
10) Unscrew the four TORX+ size 6 screws in the
order shown.
11) Use the SS-93 to detach the three shown clips of
the FRONT COVER ASSEMBLY. Be careful not to
damage any nearby components.
12) Detach also the clips on the other side, as
shown.

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13) Lift the FRONT COVER ASSEMBLY from the bottom
side as shown.
14) Hold the FRONT COVER ASSEMBLY as shown. Be
careful not to damage the flexes.
15) Disconnect the TOUCH PANEL connector with the
SS-93. Be careful not to damage any nearby
components.
16) Open the lock of the DISPLAY connector with the
SS-93 as shown. Be careful not to damage any
nearby components.
17) Carefully move the FRONT COVER ASSEMBLY away
from the CHASSIS so that the DISPLAY connector is
disconnected. Be careful not to damage the flex.
18) Use the SS-93 to carefully detach the DISPLAY
from all sides.

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19) Lift the DISPLAY away from the FRONT COVER
ASSEMBLY.
20) Protect the DISPLAY with protective film.
21) Protect also the TOUCH PANEL from the inside
with protective film.
22) Use the SS-93 to detach the KEYMAT.
23) Remove the KEYMAT with the tweezers.
24) Use the SS-93 to open the first ENGINE BOARD
clip. Be careful not to damage any nearby
components.

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25) Repeat the procedure on the second clip.
26) Lift the ENGINE BOARD from the detached side to
protect the side keys.
27) Remove the ENGINE BOARD.
28) Position the SS-88 camera removal tool on top of
the CAMERA and press it down.
29) Lift up the SS-88 with the CAMERA and remove
the CAMERA.
30) To detach the ANTENNA MODULE ASSEMBLY,
carefully bend the CHASSIS as shown. Push the
ANTENNA MODULE ASSEMBLY up from the other side.

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31) Remove the ANTENNA MODULE ASSEMBLY.
32) Lever up the DC JACK with the DC plug as shown.
33) Remove the DC JACK.
34) Lever up the AV JACK with the AV plug as shown.
35) Remove the AV JACK.
36) Use the dental tool to detach the EARPIECE. Be
careful not to injure yourself with the sharp end of
the dental tool!

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37) Remove the EARPIECE with the tweezers. Discard
it.
38) Loosen the EARPIECE MESH with the dental tool.
39) Detach the EARPIECE MESH with the tweezers,
and remove it. Do not use it again.
40) Nokia C5-03 disassembly is now complete.
-END OF DISASSEMBLY-

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10. ASSEMBLY HINTS
1) Be careful when connecting the TOUCH ASSY not
to damage the connector or any nearby
components.
2) Tighten the four TORX+ size 6 screws to the
torque of 16 Ncm in the order shown.

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11. SOLDER COMPONENTS