
Table of Contents
B 1050 en-3921 9
3.16.1 Dog coupling.......................................................................................................................52
3.16.2 Turbo coupling....................................................................................................................52
3.16.3 Dog coupling.......................................................................................................................53
3.17 Installing the output coupling............................................................................................................53
3.18 Installation of the internal cooling system (Option: CC)....................................................................54
3.19 Installation of an external cooling system (Option: CS1-X, CS2-X)..................................................55
3.20 Installing a fan (Option: FAN-A, FAN-R) ..........................................................................................56
3.21 Installation of the lubricant circulation (Option: LC, LCX).................................................................57
3.22 Gear unit monitoring sensors (option: MO)......................................................................................57
3.23 Installing the torque arm (Option: D, ED, MS)..................................................................................57
3.24 Connecting the oil heater (Option: OH)............................................................................................59
3.25 Adjusting the brake ..........................................................................................................................59
3.25.1 Automatic lining wear correction (option: LWC)..................................................................59
3.25.2 Limit switch to indicate the brake lining wear (option SLW)................................................60
3.25.3 Connecting the NC/NO contacts (Option: SO/SC)..............................................................60
3.25.4 Manual release and manual release with limit switch (option: MR, Option: MRS)..............60
3.26 Subsequent painting ........................................................................................................................60
4Commissioning .........................................................................................................................................61
4.1 Checking the oil level.......................................................................................................................61
4.2 Activating the vent............................................................................................................................61
4.3 Taconite seal/Labyrinth seal ............................................................................................................62
4.4 Heated output hollow shaft...............................................................................................................63
4.5 Lubricant circulation (Option: LC, LCX)............................................................................................63
4.6 Gear unit cooling with fan (Option: FAN-A, FAN-R).........................................................................63
4.7 Cooling coil (Option: CC) .................................................................................................................65
4.8 External cooling system (Option: CS1-X, CS2-X) ............................................................................66
4.8.1 Oil / water cooler (Option: CS1-X)......................................................................................66
4.8.2 Oil / air coolers (Option: CS2-X).........................................................................................67
4.9 Oil heater (Option: OH)....................................................................................................................67
4.10 Temperature monitoring (Option: PT100) ........................................................................................67
4.11 Backstop/Auxiliary drive (Option: R, WX).........................................................................................68
4.12 Test run............................................................................................................................................71
4.13 Checklist ..........................................................................................................................................72
4.13.1 Obligatory...........................................................................................................................72
4.13.2 Optional..............................................................................................................................73
5Service and maintenance .........................................................................................................................74
5.1 Inspection and maintenance intervals..............................................................................................74
5.2 Service and maintenance work........................................................................................................76
5.2.1 Visual inspection for leaks..................................................................................................76
5.2.2 Check for running noises....................................................................................................76
5.2.3 Check fan and spaces between the ribs (Maxxdrie XT) (Option: FAN-A, FAN-R)..............76
5.2.4 Cleaning the heat exchanger (Option: CS2-X) ...................................................................77
5.2.5 Oil level...............................................................................................................................77
5.2.5.1 Oil level screw 78
5.2.5.2 Oil inspection glass/oil level glass (Option: OSG), Oil level indicator (Option: OST) 78
5.2.5.3 Oil dipstick (Option: PS) 78
5.2.5.4 Oil level tanks (Option: OT) 79
5.2.5.5 Checking the leak indicator (Option: VL3, KL3 with Drywell) 79
5.2.5.6 No-seal adapter for agitators (Option: SAFOMI) 80
5.2.6 Visual inspection of the rubber elements of the elastic torque arm (Option: ED)................82
5.2.7 Visual inspection of cables .................................................................................................82
5.2.7.1 Piping (Option: LC, LCX, OT) 82
5.2.7.2 Hose lines (Option: LC, LCX, CS1-X, CS2-X, OT) 82
5.2.8 Oil filter (Option: CS1-X, CS2-X, LC/LCX)..........................................................................82
5.2.9 Remove dust ......................................................................................................................82
5.2.10 Oil change ..........................................................................................................................83
5.2.11 Checking the cooling coil for deposits (Option: CC) ...........................................................84
5.2.12 Cleaning or replacing the vent............................................................................................84
5.2.12.1Vent filter (Option: FV) 84
5.2.12.2Cellulose filter (Option: EF) 84
5.2.12.3Drying agent filter / Wet air filter (Option: DB) 85
5.2.13 Replacing the shaft sealing ring..........................................................................................86