
ISSUE 04: 26-Aug-2021 Page 4 001200MAN-08
Tables, Figures, & Documents ................................. 5
R-Series System Description .................................... 6
General Overview ................................................................... 6
1. Heating Mode ..................................................................... 6
2. Cooling Mode ...................................................................... 6
Factory Options ...................................................................... 6
R-Series Sizing ................................................................ 7
Heat Pump Sizing ................................................................... 7
Plenum Heater Sizing ............................................................. 7
Installation Basics ......................................................... 8
Sample Bill of Materials - Ground Loop Installations .............. 8
Sample Bill of Materials - Open Loop Installations .................. 8
Unpacking the unit .................................................................. 8
Unit Placement ....................................................................... 8
Air Outlet Orientation .............................................................. 9
Air Return Orientation ............................................................. 9
Plenum Heater Installation (Optional) ..................................... 9
001915INF - Internal Plenum Heater Installation ................... 10
Wiring ................................................................................ 11
Power Supply Connections ................................................... 11
Outdoor Loop Pump Module Wiring (Ground Loop Only) ..... 11
Control Transformer .............................................................. 11
Domestic Hot Water (Desuperheater) ................................... 11
Thermostat Requirements ..................................................... 12
Blower Motor ......................................................................... 12
Safety Controls ..................................................................... 13
Open/Closed Loop LPC Selection ........................................ 13
001827CDG - Typical Thermostat Connections ................... 14
001901PDG - Wiring For Best Cooling Mode Dehum ............ 15
Piping ................................................................................ 16
Domestic Hot Water (Desuperheater) Connections .............. 16
Condensate Drain ................................................................. 16
Outdoor Loop ........................................................................ 16
002511PDG - Typical Loop Connections - R Series .............. 17
000970PDG - Desup. Connection to DHW Pre-Heat Tank .... 18
Ductwork .......................................................................... 19
Blower Motor ......................................................................... 19
Duct Systems - General ........................................................ 19
Duct Systems - Grill Layout .................................................. 19
Thermostat Location ............................................................. 19
Plenum Heater ...................................................................... 19
001201CDG - Typical Duct and Condensate Connections ... 20
Duct Sizing Guide ................................................................. 21
Ground Loop Installations .................................. 22
Circulator Pump Module ....................................................... 22
Flushing & Purging ............................................................... 22
Adding Antifreeze Solution .................................................... 23
Initial Pressurization .............................................................. 23
Pipe Insulation ...................................................................... 23
000608INF - Typical Horiz. Ground Loop Configuration ........ 24
000609INF - Typical Vert. Ground Loop Configuration .......... 25
000906CDG - Circulator Pump Module Installation .............. 26
001823CDG - Dual Flow Pump Module Installation .............. 27
002336PDG - Pump Module Inst - 2 Units on 1 Loop ........... 28
Open Loop Installations ....................................... 29
Well Water Temperature ....................................................... 29
Well Water Flow .................................................................... 29
Well Water Quality ................................................................ 29
Water Discharge Methods .................................................... 29
Water Valve .......................................................................... 30
Water Flow Control ............................................................... 30
Submersible Pump Selection ................................................ 31
Table of Contents
Stage 1 vs. 2 on Open Loop ................................................. 31
Plumbing the Heat Pump ...................................................... 31
Pipe Insulation ...................................................................... 31
000907CDG - Typical Open Loop Installation ....................... 32
001822CDG - Dual Flow Open Loop Installation .................. 33
000619INF - Ground Water Disposal Methods ..................... 34
Startup Procedure ....................................................... 35
Pre-start Inspection ............................................................... 35
Unit Startup ........................................................................... 36
Startup Record ...................................................................... 37
Routine Maintenance .................................................. 38
Maintenance Schedule ......................................................... 38
Coaxial Heat Exchanger Flushing Procedures ..................... 38
Troubleshooting Guide ............................................. 40
Repair Procedures ....................................................... 49
Pumpdown Procedure .......................................................... 49
General Repair Procedure .................................................... 49
Vacuuming & Charging Procedure ....................................... 49
Compressor Replacement Procedure ................................... 50
Model Specific Information ...................................... 51
Refrigerant Charge Chart ...................................................... 51
Shipping Information ............................................................. 51
Operating Temperature Limits ............................................... 51
Standard Capacity Ratings ................................................... 52
Pressure Drop Data .............................................................. 53
Performance Tables: R-25 ..................................................... 55
Performance Tables: R-45 ..................................................... 56
Performance Tables: R-55 ..................................................... 57
Performance Tables: R-65 ..................................................... 58
Performance Tables: R-75 ..................................................... 59
Performance Tables: R-80 ..................................................... 60
Airflow Data .......................................................................... 61
Electrical Specifications ......................................................... 62
Wiring Diagram (208/230-1-60) ............................................ 63
Electrical Box Layout - Sizes 25-75 (208/230-1-60) .............. 64
Electrical Box Layout - Size 80 (208/230-1-60) ..................... 65
Wiring Diagram (208-3-60) ................................................... 66
Electrical Box Layout - Sizes 25-75 (208-3-60) ..................... 67
Electrical Box Layout - Size 80 (208-3-60) ............................. 68
Wiring Diagram (265/277-1-60) ............................................. 69
Electrical Box Layout - Sizes 25-75 (265/277-1-60) .............. 70
Electrical Box Layout - Size 80 (265/277-1-60) ...................... 71
Wiring Diagram (460-3-60) .................................................... 72
Electrical Box Layout - Sizes 25-75 (460-3-60) ..................... 73
Electrical Box Layout - Size 80 (460-3-60) ............................. 74
Refrigeration Circuit - Heating Mode ..................................... 75
Refrigeration Circuit - Cooling Mode ..................................... 76
Dimensions: R-25/45 Left Return .......................................... 77
Dimensions: R-25/45 Right Return ....................................... 78
Dimensions: R-55/65/75 Left Return ..................................... 79
Dimensions: R-55/65/75 Right Return .................................. 80
Dimensions: R-80 Left Return ............................................... 81
Dimensions: R-80 Right Return ............................................ 82
Warranty ......................................................................... 83