Nordson Rhino SD3 User manual

Instruction Sheet
Part 1615748-01
E2019 Nordson Corporation
P/N 1615748-01
RhinorSD3/XD3 Electric
Container Level Sensors
Description
See Figure 1. The RhinorSD3/XD3 electric container level sensor module uses
magnetic sensors to monitor the distance between the bottom of the follower plate
and the base surface of the unloader frame.
The module contains two to four sensors depending on system configuration:
SDrum Empty (4)
SDrum Low (if equipped) (3)
SFollower-in-Drum (2)
SRam Top of Stroke (if equipped) (1)
When a magnet on the frame piston moves in front of the applicable sensor, the
sensor sends a signal to the controller.
10018538
1
2
3
4
55-Gallon Frame
Shown for Reference Only
Figure 1 Container Level Sensors

RhinorSD3/XD3 Electric Container Level Sensors
2
Part 1615748-01 E2019 Nordson Corporation
Installation
WARNING: Allow only qualified personnel to perform the following tasks. Follow
the safety instructions in this document and all other related documentation.
CAUTION: To prevent damage to the equipment, personnel performing these
procedures must know how to safely operate the control valve on the Rhino
SD3/XD3 unloader.
Installation consists of installing the magnetic sensors and setting the Drum Empty,
Drum Low (if equipped), Follower-in-Drum, and Ram Top of Stroke (if equipped),
signal levels.
NOTE: Read and understand these procedures before installation. If necessary,
contact a local Nordson representative for assistance.
See Figure 2.
1. Turn the power off to the unloader.
2. Install the magnetic sensors onto the frame tie rod at the approximate positions
shown in Figure 2 using two set screws (9). Ensure the magnetic sensors sit
against the frame cylinder.
CAUTION: To prevent damage to the proximity sensor, do not overtighten the set
screws.
NOTE: These installation steps are dependant on the system configuration. Not
all components, parts, or steps, are applicable to all configurations. Configurations
with two sensors will have no Y splitter cables, three sensors will have one Y
splitter cable, and four sensors will have two Y splitter cables.
3. Connect the magnetic sensors to the Y splitter cables. The Ram Top of
Stroke (4) and the Follower-in-Drum (3) sensors connect to the same Y splitter
cable (6) and the Drum Low (2) (if equipped) and Drum Empty (1) sensors
connect to the same Y splitter cable (7).
4. Connect the Ram Top of Stroke (if equipped)/Follower-in-Drum Y splitter cable
(6) to the 0.5 m cable (5) and connect the Drum Low/Drum Empty Y splitter
cable (7) to the 1 m cable (8).
5. Connect the two cables (5 and 8) to the control module.

3
RhinorSD3/XD3 Electric Container Level Sensors
Part 1615748-01
E2019 Nordson Corporation
10018538
55-Gallon Frame
Shown for Reference Only
4
3
5
6
2
1
78
1
2
3
4
9
Figure 2 Installing/Moving Magnetic Sensors

RhinorSD3/XD3 Electric Container Level Sensors
4
Part 1615748-01 E2019 Nordson Corporation
Set the Low, Empty and Follower-in-Drum Level Signals
Refer to Table 1. The Low and Empty Level signals are factory-set. If desired,
adjust the proximity sensor to change the factory settings.
CAUTION: To prevent damage to the equipment, personnel performing these
procedures must know how to safely operate the elevator control valve on the
Rhino SD2/SD3 unloader.
Perform the Change the Factory Settings procedure to change the factory settings.
Perform the Reset the Factory Settings procedure to reset the Low, Empty, and
Follower-in-Drum Level signals back to the factory settings.
Table 1 Low and Empty Level Signal Factory Settings
Signal Setting
Low
5-Gal Follower Plate: 4.5 in. between the bottom of the
follower plate and the frame base plate rails.
55-Gal Follower Plate: 7.5 in. between the bottom of the
follower plate and the frame base plate rails.
Empty
5-Gal Follower Plate: 1.5 in. between the bottom of the
follower plate and the frame base plate rails.
55-Gal Follower Plate: 1.5 in. between the bottom of the
follower plate and the frame base plate rails.
Mini-Tote: 2.375 in. between the bottom tip of the sensor and
the cylinder base.
Follower-in-
drum
5-Gal Follower Plate: ≥16.5 in. between the bottom of the
follower plate and the frame base plate.
NOTE: The follower-in-drum setting must be adjusted in the
field due to customer specific drum sizes.
55-Gal Follower Plate: ≥36.5 in. between the bottom of the
follower plate and the frame base plate.
NOTE: The follower-in-drum setting must be adjusted in the
field due to customer specific drum sizes.
Change the Factory Settings
NOTE: The bottom lip on standard containers can vary and must be taken into
consideration when making adjustments to the magnetic sensors.
NOTE: Due to the variation in material containers, adjustment of the Drum Empty
sensor by the equipment end user is necessary to achieve minimal material waste.
NOTE: These steps are dependant on the system configuration. Not all
components, parts, or steps are applicable to all configurations.
See Figure 2.
1. Loosen the set screws (9), move the magnetic sensor to the desired position,
and tighten the set screws (9).
2. Repeat step 1 for the remaining magnetic sensors if necessary.
3. Use the control valve to and lower the follower plate to test the
Follower-in-Drum,Low,and Empty Level signals.
4. Adjust as necessary.

5
RhinorSD3/XD3 Electric Container Level Sensors
Part 1615748-01
E2019 Nordson Corporation
Reset the Factory Settings
NOTE: Have spacers of proper height on hand before performing this procedure.
NOTE: These steps are dependant on the system configuration. Not all
components, parts, or steps are applicable to all configurations.
See Figures 3, 4 and 5.
1. Put power to the sensors.
2. Set spacers on the frame base plate for 55-gallon and 5-gallon configurations
only. For mini-tote configurations use the distance between the top of the
cylinder and the bottom of the sensor. Use the elevator control valve to lower
the follower plate onto the spacers.
3. Loosen the set screws on the magnetic sensor. Starting from the bottom of the
frame cylinder, move the sensor up until the sensor is activated. Tighten the
set screws to secure the magnetic sensor.
4. Raise the follower plate. Remove the spacers (if used) from the base plate.
5. Repeat steps 1-3 for the remaining magnetic sensors if necessary.
6. Use the control valve to lower the follower plate to test the Follower-in-Drum,
Low,and Empty Level signals.
7. Adjust as necessary.

RhinorSD3/XD3 Electric Container Level Sensors
6
Part 1615748-01 E2019 Nordson Corporation
55-GALLON FOLLOWER PLATE
Empty setting spacer height: 1.5 in. Low setting spacer height: 7.5 in.
Follower-in-Drum Height:
NOTE: This setting MUST be adjusted in
the field to the customer specific container
being used.
10017433
NOTE: Spacer on top of base-plate rails. NOTE: Spacer on top of base-plate rails.
Figure 3 Factory Setting for 55-Gallon

7
RhinorSD3/XD3 Electric Container Level Sensors
Part 1615748-01
E2019 Nordson Corporation
10017433
5-GALLON FOLLOWER PLATE
Empty Setting Spacer Height: 1.5 in. Low Setting Spacer Height: 7.5 in.
Follower-in-Drum Height: 16.5 in.
NOTE: This setting MUST be adjusted in
the field to the customer specific container
being used.
Figure 4 Factory Setting for 5-Gallon
10017433
Empty Setting Height: 2.375 in.
NOTE: From bottom of sensor to
top of cylinder base.
MINI-TOTE FOLLOWER PLATE
Figure 5 Factory Setting for Mini-Tote

RhinorSD3/XD3 Electric Container Level Sensors
8
Part 1615748-01 E2019 Nordson Corporation
Set the Ram Top of Stroke Level Signal
CAUTION: To prevent damage to the equipment, personnel performing these
procedures must know how to safely operate the elevator control valve on the
Rhino SD2/SD3 unloader.
1. Raise the ram all the way up.
2. Put power to the sensor.
3. Starting from the top of the frame cylinder, lower the sensor until it is activated,
and then secure the sensor to the frame cylinder tie rod.
Repair
WARNING: Allow only qualified personnel to perform the following tasks. Follow
the safety instructions in this document and all other related documentation.
CAUTION: To prevent damage to the equipment, personnel performing these
procedures must know how to safely operate the elevator control valve on the
Rhino SD3/XD3 unloader.
Repair consists of replacing the magnetic sensors and setting the Drum Empty,
Drum Low, Follower-in-Drum,and Ram Top of Stroke signal levels.
NOTE: Read and understand these procedures before performing repairs. If
necessary, contact a local Nordson representative for assistance.
Replace a Magnetic Sensor
See Figure 6.
1. Turn off the power to the unloader.
2. Disconnect the cables (5) from the magnetic sensors (1).
3. Mark the position of the magnetic sensor (1).
4. Loosen the set screws (4) securing the magnetic sensor (1) to the frame tie rod
and rotate the bracket (3) away from the cylinder. Remove the sensor (2) from
its mounting bracket (3).
5. Install the new sensor (2) into the mounting bracket (3). Rotate the sensor
bracket (3) and sensor (2) until the sensor touches the cylinder wall. Locate
magnetic sensor (1) at the marked position and tighten the set screws (4).
CAUTION: To prevent damage to the proximity sensor, do not overtighten the set
screws.
6. Connect the cables (5) to the magnetic sensors (1).
7. Use the control valve to raise and lower the follower plate to test the Drum
Empty, Drum Low, Follower-in-Drum,and Ram Top of Stroke signals.
8. Adjust as necessary.

9
RhinorSD3/XD3 Electric Container Level Sensors
Part 1615748-01
E2019 Nordson Corporation
1
1
5
5
1
2
3
4
10018538/10018991
55-Gallon Frame
Shown for Reference Only
Figure 6 Replacing a Magnetic Sensor

RhinorSD3/XD3 Electric Container Level Sensors
10
Part 1615748-01 E2019 Nordson Corporation
Parts
To order parts, call the Nordson Industrial Coating Systems Customer Support
Center at (800) 433−9319 or contact your local Nordson representative.
Container Level Sensors
See Figure 7 and refer to the following parts lists.
10018538/10018991
1
2
3
1
1a
1b
1c
1d
1
4
3
55-Gallon Frame
Shown for Reference Only
Figure 7 Container Level Sensors

11
RhinorSD3/XD3 Electric Container Level Sensors
Part 1615748-01
E2019 Nordson Corporation
80-100 mm Modules
Item Part Description Quantity Note
—−−−−−− MODULE, sensor, empty, 24 V, SD3/XD3, DP frame —
—−−−−−− MODULE, sensor, low/empty, 24 V, SD3/XD3, DP frame —
1 1617235 SSENSOR, assembly, rhino, cylinder, SD3/XD3,
80/100 mm AR A
1a 1617238 SS SENSOR, cylinder, Rhino SD3/XD3 AR A
1b 1617239 SS MOUNT, sensor, cylinder, 80-100 mm AR A
1c −−−−−− SS NUT, hex, jam, M3 x 0.5 x 8, steel, zinc, per ISO
4035 AR A
1d −−−−−− SS SCREW, set, cone, M3 x 0.5 x 8, steel, zinc,
class 12.9, per ISO 4027 AR A
2 1615820 SCABLE, 4-pin micro, 0.5 m, male/female AR A
3 1615817 SCABLE, Y, 4-pin, 1 male/2 female, 0.3 m AR A
4 1615821 SCABLE, 4-pin micro, 1 m, male/female AR A
NOTE A: Quantity dependant on configuration.
AR: As Required
125 mm Modules
Item Part Description Quantity Note
—−−−−−− MODULE, sensor, empty, 24 V, SD3/XD3, SM frame —
—−−−−−− MODULE, sensor, low/empty, 24 V, SD3/XD3, SM frame —
1 1608333 SSENSOR, switch, magnetic, 24 V, cone set screw AR A
1a 1617238 SS SENSOR, cylinder, Rhino SD3/XD3 AR A
1b 1617240 SS MOUNT, sensor, cylinder, 125 mm AR A
1c −−−−−− SS NUT, hex, jam, M3 x 0.5 x 8, steel, zinc, per ISO
4035 AR A
1d −−−−−− SS SCREW, set, cone, M3 x 0.5 x 8, steel, zinc,
class 12.9, per ISO 4027 AR A
2 1615820 SCABLE, 4-pin micro, 0.5 m, male/female AR A
3 1615817 SCABLE, Y, 4-pin, 1 male/2 female, 0.3 m AR A
4 1615821 SCABLE, 4-pin micro, 1 m, male/female AR A
NOTE A: Quantity dependant on configuration.
AR: As Required
160-200 mm Modules
Item Part Description Quantity Note
—−−−−−− MODULE, sensor, empty, 24 V, SD3/XD3, LG frame —
—−−−−−− MODULE, sensor, low/empty, 24 V, SD3/XD3, LG frame —
1 1609985 SSENSOR, switch, magnetic, 24 V, cone set screw AR A
1a 1617238 SS SENSOR, cylinder, Rhino SD3/XD3 AR A
1b 1617241 SS MOUNT, sensor, cylinder, 160-200 mm AR A
1c −−−−−− SS NUT, hex, jam, M3 x 0.5 x 8, steel, zinc, per ISO
4035 AR A
1d −−−−−− SS SCREW, set, cone, M3 x 0.5 x 8, steel, zinc,
class 12.9, per ISO 4027 AR A
2 1615820 SCABLE, 4-pin micro, 0.5 m, male/female AR A
3 1615817 SCABLE, Y, 4-pin, 1 male/2 female, 0.3 m AR A
4 1615821 SCABLE, 4-pin micro, 1 m, male/female AR A
NOTE A: Quantity dependant on configuration.
AR: As Required

RhinorSD3/XD3 Electric Container Level Sensors
12
Part 1615748-01 E2019 Nordson Corporation
Schematics
Refer to the following foldout schematics for the level sensors.
NOTE: Visit Nordson eManuals for a high-resolution view of the wiring diagrams
and schematics. Go to http://emanuals.nordson.com for an electronic version of
the manual for Rhino SD3/XD3 Level Sensors.
Number Description
10018521 Rhino SD3/XD3 Level Sensor Schematics
Issued 06/19
Original copyright date 2019. Rhino, Nordson, and the Nordson logo are registered trademarks of Nordson Corporation.
All other trademarks are the property of their respective owners.

STANDARD COM. MODULE SCHEMATIC
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
OUTPUT X5-A
COMMON
OUTPUT X5-B
N/C
PIN 5 PE
OUTPUT X6-A
COMMON
OUTPUT X6-B
N/C
PIN 1
PIN 4
PIN 3
PIN 2
N/C
OUTPUT X8-B
COMMON
OUTPUT X8-A
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
I/O LINK X1-A
V-
NOT USED
V+ PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+
INPUT X2-A
INPUT X2-B
PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS OUTPUTS
4
3
2
1
4
3
2
1
4
3
2
1
LIGHT TOWER
1
4
3
2
3
4
2
1
R
AIR PRESSURE SWITCH
4
3
2
1
MATERIAL FILTER SWITCH
NOT USED
4
2
3
1
3
4
2
1
3
4
2
1
4
1
3
2
SOL. B
-
+
BLOW-OFF AIR SOLENOID VALVE
SOL. A
-
+
AIR MOTOR AIR SOLENOID VALVE
3
4
2
1
3
4
2
1
4
1
3
2
SOL. B
-
+
RAM DOWN AIR SOLENOID VALVE
SOL. A
-
+
RAM UP AIR SOLENOID VALVE
PIN 5 PE
OUTPUT X7-A
COMMON
OUTPUT X7-B
N/CPIN 1
PIN 4
PIN 3
PIN 2
3
4
2
1
3
4
2
1
4
1
3
2
SOL. B
-
+
GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE
SOL. A
-
+
DEPRESS. AIR SOLENOID VALVE
DRUM LEVEL EMPTY
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
INPUT X3-A
INPUT X3-B
4
3
2
1
4
3
2
1
1
4
3
2
DRUM LEVEL LOW
4
3
2
1
4
3
2
1
4
3
2
1
EXPANSION BLOCK
PE
I/O LINK X4-A
V-
NOT USED
V+
MASTER BLOCK
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
INPUT X5-A
V-
INPUT X5-B
V+
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
V-
V+ PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+
INPUT X2-A
INPUT X2-B
PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS
4
3
2
1
4
3
2
1
1
4
3
2
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
DRUM IN POSITION
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
INPUT X3-A
INPUT X3-B
4
3
2
1
4
3
2
1
3
4
2
1
4
3
2
1
4
3
2
1
4
3
2
1
PE
V-
V+
EXPANSION BLOCK
INPUT X1-A
INPUT X1-B
INPUT X4-A
INPUT X4-B
INPUT X6-A
INPUT X6-B
INPUT X7-A
INPUT X7-B
INPUT X8-A
INPUT X8-B
1
4
3
2
FOLLOWER IN DRUM
3
4
2
1
3
4
2
1
4
1
3
2
1
4
3
2
PUMP STROKE / RUNAWAY
1
4
3
2
AIR MOTOR STOP POSITION
INPUTS
3
4
1
2
3
4
2
1
V-
V+
V-
V+
V-
V+
3
4
2
1
4
2
3
1
3
4
2
1
3
4
2
1
4
3
2
1
PUMP SHARE (TO OTHER SYSTEM CONTROLLER)
X5-AX1-A
X1-B X5-B
X6-AX2-A
X2-B X6-B
X7-AX3-A
X3-B X7-B
X8-AX4-A
X4-B X8-B
X5-AX1-A
X1-B X5-B
X6-AX2-A
X2-B X6-B
X7-AX3-A
X3-B X7-B
X8-AX4-A
X4-B X8-B
2
4
3
1
RAM UP SELECTOR SWITCH
RAM DOWN SELECTOR SWITCH
4
3
2
1
MATERIAL PURGE BUTTON 3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
4
3
2
1
4
3
2
1
1
4
3
2
RAM TOP OF STROKE
4
3
2
1

TWO HAND DOWN COM. MODULE SCHEMATIC
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
N/C
X5-A
PIN 5 PE
N/C
PIN 1
PIN 4
PIN 3
PIN 2
N/C
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
V-
V+
X1-A
PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+ PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS OUTPUTS
4
3
2
1
4
3
2
1
4
3
2
1
LIGHT TOWER
3
4
2
1
R
AIR PRESSURE SWITCH
4
3
2
1
MATERIAL FILTER SWITCH
NOT USED
4
2
3
1
3
4
2
1
3
4
2
1
4
1
3
2
SOL. A
-
+
BLOW-OFF AIR SOLENOID VALVE
SOL. A
-
+
AIR MOTOR AIR SOLENOID VALVE
3
4
2
1
3
4
2
1
4
1
3
2
SOL. A
-
+
RAM DOWN AIR SOLENOID VALVE
SOL. A
-
+
RAM UP AIR SOLENOID VALVE
PIN 5 PE
N/CPIN 1
PIN 4
PIN 3
PIN 2
3
4
2
1
3
4
2
1
4
1
3
2
SOL. A
-
+
GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE
SOL. A
-
+
DEPRESS. AIR SOLENOID VALVE
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
4
3
2
1
4
3
2
1
4
3
2
1
EXPANSION BLOCK
PE
V-
V+
MASTER BLOCK
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
V-
V+
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
V-
V+ PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+ PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS
4
3
2
1
1
4
3
2
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
DRUM IN POSITION
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
4
3
2
1
4
3
2
1
3
4
2
1
4
3
2
1
4
3
2
1
4
3
2
1
PE
V-
V+
EXPANSION BLOCK
1
4
3
2
FOLLOWER IN DRUM
3
4
2
1
3
4
2
1
4
1
3
2
1
4
3
2
PUMP STROKE / RUNAWAY
1
4
3
2
AIR MOTOR STOP POSITION
INPUTS
3
4
1
2
3
4
2
1
V-
V+
V-
V+
V-
V+
3
4
2
1
4
2
3
1
3
4
2
1
3
4
2
1
4
3
2
1
PUMP SHARE (TO OTHER SYSTEM CONTROLLER)
3
4
1
2
3
4
2
1
X1-B X5-B
X6-A
X2-A
X2-B X6-B
X7-A
X3-A
X3-B X7-B
X8-A
X4-A
X4-B X8-B
X5-A
X1-A
X1-B X5-B
X6-AX2-A
X2-B X6-B
X7-A
X3-A
X3-B X7-B
X8-A
X4-A
X4-B X8-B
OUTPUT X5-A
COMMON
OUTPUT X5-B
OUTPUT X6-A
COMMON
OUTPUT X6-B
OUTPUT X8-B
COMMON
OUTPUT X8-A
I/O LINK X1-A
NOT USED
INPUT X2-A
INPUT X2-B
OUTPUT X7-A
COMMON
OUTPUT X7-B
INPUT X3-A
INPUT X3-B
I/O LINK X4-A
NOT USED
INPUT X5-A
INPUT X5-B
INPUT X2-A
INPUT X2-B
INPUT X3-A
INPUT X3-B
INPUT X1-A
INPUT X1-B
INPUT X4-A
INPUT X4-B
INPUT X6-A
INPUT X6-B
INPUT X7-A
INPUT X7-B
INPUT X8-A
INPUT X8-B
2
4
3
1
RAM UP SELECTOR SWITCH
RAM DOWN SELECTOR SWITCH
4
3
2
1
MATERIAL PURGE BUTTON
2
4
3
1
TWO HAND BUTTON #2
TWO HAND BUTTON #1
3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
4
3
2
1
1
4
3
2
DRUM LEVEL EMPTY
4
3
2
1
4
3
2
1
1
4
3
2
DRUM LEVEL LOW
4
3
2
1
4
3
2
1
1
4
3
2
RAM TOP OF STROKE
4
3
2
1

STANDARD COM. MODULE SCHEMATIC
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
OUTPUT X5-A
COMMON
OUTPUT X5-B
N/C
PIN 5 PE
OUTPUT X6-A
COMMON
OUTPUT X6-B
N/C
PIN 1
PIN 4
PIN 3
PIN 2
N/C
OUTPUT X8-B
COMMON
OUTPUT X8-A
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
I/O LINK X1-A
V-
NOT USED
V+ PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+
INPUT X2-A
INPUT X2-B
PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS OUTPUTS
4
3
2
1
4
3
2
1
4
3
2
1
LIGHT TOWER
1
4
3
2
3
4
2
1
R
AIR PRESSURE SWITCH
4
3
2
1
MATERIAL FILTER SWITCH
NOT USED
4
2
3
1
3
4
2
1
3
4
2
1
4
1
3
2
SOL. B
-
+
BLOW-OFF AIR SOLENOID VALVE
SOL. A
-
+
AIR MOTOR AIR SOLENOID VALVE
3
4
2
1
3
4
2
1
4
1
3
2
SOL. B
-
+
RAM DOWN AIR SOLENOID VALVE
SOL. A
-
+
RAM UP AIR SOLENOID VALVE
PIN 5 PE
OUTPUT X7-A
COMMON
OUTPUT X7-B
N/CPIN 1
PIN 4
PIN 3
PIN 2
3
4
2
1
3
4
2
1
4
1
3
2
SOL. B
-
+
GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE
SOL. A
-
+
DEPRESS. AIR SOLENOID VALVE
DRUM LEVEL LVDT
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
INPUT X3-A
INPUT X3-B
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
4
3
2
1
EXPANSION BLOCK
PE
I/O LINK X4-A
V-
NOT USED
V+
MASTER BLOCK
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
INPUT X5-A
V-
INPUT X5-B
V+
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
V-
V+ PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+
INPUT X2-A
INPUT X2-B
PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS
1
4
3
2
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
DRUM IN POSITION
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
INPUT X3-A
INPUT X3-B
4
3
2
1
4
3
2
1
3
4
2
1
4
3
2
1
4
3
2
1
4
3
2
1
PE
V-
V+
EXPANSION BLOCK
INPUT X1-A
INPUT X1-B
INPUT X4-A
INPUT X4-B
INPUT X6-A
INPUT X6-B
INPUT X7-A
INPUT X7-B
INPUT X8-A
INPUT X8-B
3
4
2
1
3
4
2
1
4
1
3
2
1
4
3
2
PUMP STROKE / RUNAWAY
1
4
3
2
AIR MOTOR STOP POSITION
INPUTS
3
4
1
2
3
4
2
1
V-
V+
V-
V+
V-
V+
3
4
2
1
4
2
3
1
3
4
2
1
3
4
2
1
4
3
2
1
PUMP SHARE (TO OTHER SYSTEM CONTROLLER)
X5-AX1-A
X1-B X5-B
X6-AX2-A
X2-B X6-B
X7-AX3-A
X3-B X7-B
X8-AX4-A
X4-B X8-B
X5-AX1-A
X1-B X5-B
X6-AX2-A
X2-B X6-B
X7-AX3-A
X3-B X7-B
X8-AX4-A
X4-B X8-B
2
4
3
1
RAM UP SELECTOR SWITCH
RAM DOWN SELECTOR SWITCH
4
3
2
1
MATERIAL PURGE BUTTON 3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
4
3
2
1
WITH LVDT

TWO HAND DOWN COM. MODULE SCHEMATIC
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
N/C
X5-A
PIN 5 PE
N/C
PIN 1
PIN 4
PIN 3
PIN 2
N/C
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
V-
V+
X1-A
PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+ PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS OUTPUTS
4
3
2
1
4
3
2
1
4
3
2
1
LIGHT TOWER
3
4
2
1
R
AIR PRESSURE SWITCH
4
3
2
1
MATERIAL FILTER SWITCH
NOT USED
4
2
3
1
3
4
2
1
3
4
2
1
4
1
3
2
SOL. A
-
+
BLOW-OFF AIR SOLENOID VALVE
SOL. A
-
+
AIR MOTOR AIR SOLENOID VALVE
3
4
2
1
3
4
2
1
4
1
3
2
SOL. A
-
+
RAM DOWN AIR SOLENOID VALVE
SOL. A
-
+
RAM UP AIR SOLENOID VALVE
PIN 5 PE
N/CPIN 1
PIN 4
PIN 3
PIN 2
3
4
2
1
3
4
2
1
4
1
3
2
SOL. A
-
+
GLASS AIR MOTOR EXHAUST AIR SOLENOID VALVE
SOL. A
-
+
DEPRESS. AIR SOLENOID VALVE
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
4
3
2
1
4
3
2
1
4
3
2
1
EXPANSION BLOCK
PE
V-
V+
MASTER BLOCK
PIN 1
PIN 2
PIN 4
PIN 3
PIN 5 PE
V-
V+
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
PIN 4
PIN 5 PE
PIN 2
PIN 3
PIN 1
PIN 5PE
V-
V+ PIN 1
PIN 4
PIN 3
PIN 2
PE PIN 5
V-
V+ PIN 1
PIN 2
PIN 3
PIN 4
PIN 4
PIN 5
PIN 3
PIN 2
PIN 1
INPUTS
1
4
3
2
PIN 5 PE
PIN 1
PIN 4
PIN 3
PIN 2
DRUM IN POSITION
PIN 5
PIN 1
PIN 4
PIN 3
PIN 2
PE
V-
V+
4
3
2
1
4
3
2
1
3
4
2
1
4
3
2
1
4
3
2
1
4
3
2
1
PE
V-
V+
EXPANSION BLOCK
3
4
2
1
3
4
2
1
4
1
3
2
1
4
3
2
PUMP STROKE / RUNAWAY
1
4
3
2
AIR MOTOR STOP POSITION
INPUTS
3
4
1
2
3
4
2
1
V-
V+
V-
V+
V-
V+
3
4
2
1
4
2
3
1
3
4
2
1
3
4
2
1
4
3
2
1
PUMP SHARE (TO OTHER SYSTEM CONTROLLER)
3
4
1
2
3
4
2
1
X1-B X5-B
X6-A
X2-A
X2-B X6-B
X7-A
X3-A
X3-B X7-B
X8-A
X4-A
X4-B X8-B
X5-A
X1-A
X1-B X5-B
X6-AX2-A
X2-B X6-B
X7-A
X3-A
X3-B X7-B
X8-A
X4-A
X4-B X8-B
OUTPUT X5-A
COMMON
OUTPUT X5-B
OUTPUT X6-A
COMMON
OUTPUT X6-B
OUTPUT X8-B
COMMON
OUTPUT X8-A
I/O LINK X1-A
NOT USED
INPUT X2-A
INPUT X2-B
OUTPUT X7-A
COMMON
OUTPUT X7-B
INPUT X3-A
INPUT X3-B
I/O LINK X4-A
NOT USED
INPUT X5-A
INPUT X5-B
INPUT X2-A
INPUT X2-B
INPUT X3-A
INPUT X3-B
INPUT X1-A
INPUT X1-B
INPUT X4-A
INPUT X4-B
INPUT X6-A
INPUT X6-B
INPUT X7-A
INPUT X7-B
INPUT X8-A
INPUT X8-B
2
4
3
1
RAM UP SELECTOR SWITCH
RAM DOWN SELECTOR SWITCH
4
3
2
1
MATERIAL PURGE BUTTON
2
4
3
1
TWO HAND BUTTON #2
TWO HAND BUTTON #1
3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
3
4
2
1
4
1
3
2
4
3
2
1
WITH LVDT
1
4
3
2
DRUM LEVEL LVDT
4
3
2
1
4
3
2
1