Nordson iDry Series User manual

Nordson iDryrSeries
Induction Dryers
Customer Product Manual
Part 1075452-04
Issued 03/16
NORDSON CORPORATION AMHERST, OHIO USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at [phone] or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.

Part 1075452−04 E2016 Nordson Corporation
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2007. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
iDry, Nordson, and the Nordson logo are registered trademarks of
Nordson Corporation.
Manuals on the Internet
For the convenience of Nordson customers and field service
representatives, copies of this manual can be downloaded from
http://emanuals.nordson.com/finishing.

Change Record i
Part 1075452−04
E2016 Nordson Corporation
Change Record
Revision Date Change
04 03/16 Ambient Temperature Compensation instructions added

Change Record
ii
Part 1075452−04 E2016 Nordson Corporation

Table of Contents iii
Part 1075452−04
E2016 Nordson Corporation
Table of Contents
Safety 1..................................................
Qualified Personnel 1....................................
Intended Use 1.........................................
Regulations and Approvals 2.............................
Personal Safety 2.......................................
Fire Safety 3...........................................
Action in the Event of a Malfunction 3......................
Disposal 3..............................................
Description 4.............................................
Dryer Components 5....................................
Theory of Operation 6...................................
Specifications 8........................................
Manufacturing Date Code 8............................
Operating Parameters 8...............................
Power Supply Requirements 8..........................
System Weight (Crated) 8..............................
Operating Sound Levels 8..............................
Installation 9............................................
Inspection 9............................................
Lift Points 9............................................
System Positioning and Mounting 10.......................
Flow Direction 10......................................
Clearances 10........................................
Mounting and Line Connections 10......................
Coil and Tube Installation 11..............................
System Wiring 12........................................
Schematics and Wiring Diagrams 12.....................
Power Input 12........................................
External Interlock 14.....................................
Connecting the External Interlock 14.....................
Disabling Customer Interlock 15.........................
Optional Status Contact 15................................
Motion Sensor 15........................................
Magnetic Separator (Optional) 16..........................
Exhaust Ducting (Optional, Customer−Supplied) 16...........
Return Shipping Instructions 16............................
Domestic/USA 16.....................................
Export 16............................................
Setup 17.................................................
Preparation 17..........................................
Keyence Motion Sensor Sensitivity Adjustment 18...........
SICK Motion Sensor Sensitivity Adjustment 19..............
Language Selection 20...................................
Timer and Ramp Settings 21...............................
Ramp Mode Power Level Adjustment 21.................
Ramp Timer Setting 23.................................
Motion Timer Setting 23................................
Motion Detect Sensitivity Setting 23......................
External Interlock Timer Setting (Optional) 24.............
External Interlock Activation 24..........................

Table of Contents
iv
Part 1075452−04 E2016 Nordson Corporation
Temperature Offset and Power Limit Settings 25.............
Temperature Offset 25.................................
Power Limits 25.......................................
PID Control Settings 26...................................
Temperature Setpoint, Display, and Alarm Settings 27........
Product Temperature Setpoint 27........................
Alarm Setpoints 27....................................
Temperature Alarm Delay 27............................
Temperature Display Selection 27.......................
Option Setup 28.........................................
Restore System Defaults 28............................
Operation 29.............................................
Dryer Controls 29........................................
Startup 29..............................................
Auto Mode 30...........................................
Adjusting the Temperature Setpoint 31...................
Manual Mode 31.........................................
Adjusting the Power Setpoint 32.........................
High and Low Alarms 32..................................
Faults 32...............................................
Navigation Screen 33....................................
Ambient Temperature Compensation 34.....................
Ambient Temperature Compensation Setup 34.............
How to Change the Setpoint Temperature from the Auto Run Screen 36
Ambient Temperature Comp. Cancellation 37..............
Ambient Comp. Data Monitor 38.........................
Shutdown 39............................................
Maintenance 40...........................................
Monthly 40..............................................
Quarterly 40.............................................
Troubleshooting 41.......................................
Thermocouple Troubleshooting 43.........................
Repair 45.................................................
Coil and Coil Tube Replacement 45........................
Thermocouple Replacement 47............................
Air Filter Replacement 48.................................
Spare Parts 49............................................
Service and Parts Ordering Information 49..................
Field Service Call Procedure 49...........................
Parts Ordering Information 49.............................
Temperature Conversions 50..............................
Celsius−Fahrenheit Temperature Table 50...................
Conversion Equations 50..................................

Nordson iDryrSeries Induction Dryers 1
Part 1075452−04
E2016 Nordson Corporation
Nordson iDryrSeries Induction Dryers
Safety
Read and follow these safety instructions. Task- and equipment-specific
warnings, cautions, and instructions are included in equipment
documentation where appropriate.
Make sure all equipment documentation, including these instructions, is
accessible to persons operating or servicing equipment.
Qualified Personnel
Equipment owners are responsible for making sure that Nordson equipment
is installed, operated, and serviced by qualified personnel.
Qualified personnel are those employees or contractors that
Shave experience operating and maintaining high-power and high-voltage
electrical equipment.
Scan safely perform their assigned tasks.
Sare familiar with all relevant safety rules and regulations and are
physically capable of performing their assigned tasks.
WARNING: The control enclosure and coil tray contain high voltages and
high power levels. Failure to ensure and employ all appropriate safety
measures may result in serious injury or death.
Intended Use
Use of Nordson equipment in ways other than those described in the
documentation supplied with the equipment may result in injury to persons
or damage to property.
Some examples of unintended use of equipment include
Susing incompatible materials and atmospheres
Smaking unauthorized modifications
Sremoving or bypassing safety guards or interlocks
Susing incompatible or damaged parts
Susing unapproved auxiliary equipment
Soperating equipment in excess of maximum ratings

Nordson iDryrSeries Induction Dryers
2
Part 1075452−04 E2016 Nordson Corporation
Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which
it is used. Any approvals obtained for Nordson equipment will be voided if
instructions for installation, operation, and service are not followed.
Refer to the CE Declaration of Conformity for approvals standards.
WARNING: Never disarm any diagnostic or interlock devices including but
not limited to:
A. Current sensor
B. Overtemperature switches
C. Air pressure switch
D. Coil tray lid safety switches
Disarming these devices will void the warranty and may cause personal
harm or equipment failure.
Personal Safety
To prevent injury follow these instructions:
SDo not operate or service equipment unless you are qualified.
SDo not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly. Do not bypass or
disarm any safety devices.
SMake sure that the ventilation system is operating properly to prevent
dangerous concentrations of volatile particles or vapors.
SKeep clear of moving equipment. Before adjusting or servicing moving
equipment, shut off the power supply and wait until the equipment
comes to a complete stop. Lock out power and secure the equipment to
prevent unexpected movement.
SDisconnect, lock out, and tag switches before servicing electrical
equipment. Allow 10 minutes for all internal energy storage devices to
completely discharge before opening the enclosure.
SKeep parts of your body and metal implements away from the induction
heating zone while the system is energized. Metal objects will heat up
very quickly. Remove all jewelry, watches, and rings.
SObtain and read Material Safety Data Sheets (MSDS) for all materials
used. Follow the manufacturer’s instructions for safe handling and use
of materials, and use recommended personal protection devices.
STo prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp
edges, energized electrical circuits, and moving parts that cannot be
enclosed or otherwise guarded for practical reasons.
SHearing protection is recommended.

Nordson iDryrSeries Induction Dryers 3
Part 1075452−04
E2016 Nordson Corporation
Fire Safety
WARNING: The iDry system is designed for use with water-based sealing
compounds only. It is not approved for used with solvent-based
compounds.
To avoid a fire or explosion, follow these instructions:
SAll equipment must be grounded and bonded to the building ground.
SDo not heat materials to temperatures above those recommended.
Make sure heat monitoring and limiting devices are working properly.
SProvide adequate ventilation to prevent dangerous concentrations of
volatile particles or vapors. Refer to local codes or your material MSDS
for guidance.
SDo not disconnect live electrical circuits while working with flammable
materials. Shut off power at a disconnect switch first to prevent
sparking. Allow 10 minutes for all internal energy storage devices to
completely discharge.
SKnow where emergency stop buttons, shutoff valves, and fire
extinguishers are located.
SClean, maintain, test, and repair equipment according to the instructions
in your equipment documentation.
SUse only replacement parts that are designed for use with original
equipment. Contact your Nordson representative for parts information
and advice.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system
immediately and perform the following steps:
SDisconnect and lock out system electrical power.
SIdentify the reason for the malfunction and correct it before restarting the
system.
Disposal
Dispose of equipment and materials used in operation and servicing in
accordance with applicable laws, regulations, or codes.

Nordson iDryrSeries Induction Dryers
4
Part 1075452−04 E2016 Nordson Corporation
Description
The Nordson iDry Series Induction Dryers provide simple, efficient, and
uniform drying of water-based end-sealing compounds applied to can ends.
The dryers use solid-state induction heating to generate heat within the can
ends and dry the sealing compound, at line speeds of up to 2200 ends a
minute. The dryers can be designed for can end diameters from 57 to
170 mm.
The dryers are available with single or dual channels and can be configured
to mate to almost any line height. Each dryer is designed to handle a
particular material and can end size or limited range of can end sizes,
according to the customer’s specifications.
Figure 1 iDry Series Induction Dryer (with Optional Magnetic Separator)
iDry Features
Instant On/Off When the line starts, heating within the can ends instantly starts. Since heat is
created directly within the ends, there is no thermal inertia. When the line
stops, heating instantly stops. This produces a very uniform product.
No Jams The short length of the dryer and the straight-through design minimizes jams.
Energy Savings Solid state induction heating is extremely efficient. Greater than 80% of the
power consumed is directly realized as heat in the can ends. When the line
stops, almost no power is consumed.
Reliability The solid-state design of the dryers minimizes downtime. There are few
moving parts to wear out.
Small Footprint Because induction drying is so effective, the dryer is much smaller than
conventional ovens.
Temperature Control The dryer continuously monitors the temperature of the can ends as they exit
the dryer and adjusts coil power to maintain the desired setpoint temperature,
providing uniform control of product quality.
Magnetic Separator An optional magnetic separator can be installed at the dryer exit.