Nordson ISC2 Series User manual

ISC2 Series Induction Dryers
Customer Product Manual
Part 1606739-01
Issued 01/15
NORDSON CORPORATION •AMHERST, OHIO •USA
For parts and technical support, call the
Finishing Customer Support Center at [phone].
Check http://emanuals.nordson.com/finishing for the latest version.
This document is subject to change without notice.

Part 1606739-01 E2014 Nordson Corporation
tents
Table of Contents
Safety 1.......................................
Qualified Personnel 1.........................
Intended Use 1..............................
Regulations and Approvals 2..................
Personal Safety 2............................
High-Pressure Fluids 3.....................
Fire Safety 4................................
Halogenated Hydrocarbon Solvent Hazards 5.
Action in the Event of a Malfunction 5...........
Disposal 5..................................
Description 6..................................
Features 6..................................
Induction Dryer Components 7.................
Theory of Operation 8........................
Specifications 9..............................
Manufacturing Data Code 9.................
Operating Parameters 9....................
Power Supply Requirements 9..............
System Weight (Crated) 9..................
Installation 10..................................
Inspection 10.................................
Lift Points 10.................................
System Positioning and Mounting 11............
Flow Direction and Power Supply 11..........
Clearances 11.............................
Mounting and Line Connections 12...........
Coil Tray Installation 13........................
System Wiring 13.............................
Schematics and Wiring Diagrams 13..........
Power Input 14...............................
External Interlock 15..........................
Connecting the External Interlock 15..........
Disabling the External Interlock 16............
Optional Status Contact 16.....................
Motion Sensor 16.............................
Return Shipping Instructions 17.................
Domestic/USA 17..........................
Export 17.................................
Setup 18.......................................
Preparation 18................................
Language Selection 19........................
Option Setup 21..............................
Restore System Defaults 21.................
Motion Sensor Sensitivity Adjustment 22.........
Timer and Motion Sensitivity Settings 23.........
Motion Timer Setting 23.....................
Motion Detect Sensitivity Setting 23...........
External Interlock Activation 24...............
External Interlock Timer Setting (Optional) 24..
Temperature Offset Setting 25..................
Alarm and Temperature Display Settings 26
......
Product Temperature Setpoint 26.............
Temperature Alarm Delay 26.................
Temperature Display Selection 27............
Phase Control Select 27.....................
Line Speed Monitor Select 28................
Operation 29...................................
Operator Controls 29..........................
Startup 30...................................
ISC2 Run Mode 31............................
Adjusting the Temperature Setpoint 31........
High and Low Alarms 32.......................
Faults 32....................................
Navigation Screen 33..........................
Shutdown 33.................................
Maintenance 34................................
Monthly 34...................................
Quarterly 34..................................
Troubleshooting 35.............................
Repair 37......................................
Air Filter Replacement 37......................
Parts 38.......................................
Temperature Conversions 38....................
Celsius−Fahrenheit Temperature Table 38........
Conversion Equations 38......................
Contact Us
Nordson Corporation welcomes requests for information, comments, and
inquiries about its products. General information about Nordson can be
found on the Internet using the following address:
http://www.nordson.com.
Address all correspondence to:
Nordson Corporation
Attn: Customer Service
555 Jackson Street
Amherst, OH 44001
Notice
This is a Nordson Corporation publication which is protected by copyright.
Original copyright date 2014. No part of this document may be
photocopied, reproduced, or translated to another language without the
prior written consent of Nordson Corporation. The information contained
in this publication is subject to change without notice.
Trademarks
Nordson, the Nordson logo, and iDry are registered trademarks of
Nordson Corporation.

Change Record i
Part 1606739-01
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Change Record
Revision Date Change
01 01/15 New Release

Change Record
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Part 1606739-01 E2014 Nordson Corporation

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Part 1606739-01
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ISC2 Series Induction Dryers
Safety
Read and follow these safety instructions. Task- and equipment-specific
warnings, cautions, and instructions are included in equipment
documentation where appropriate.
Make sure all equipment documentation, including these instructions, is
accessible to persons operating or servicing equipment.
Qualified Personnel
Equipment owners are responsible for making sure that Nordson equipment
is installed, operated, and serviced by qualified personnel. Qualified
personnel are those employees or contractors who are trained to safely
perform their assigned tasks. They are familiar with all relevant safety rules
and regulations and are physically capable of performing their assigned
tasks.
Intended Use
Use of Nordson equipment in ways other than those described in the
documentation supplied with the equipment may result in injury to persons
or damage to property.
Some examples of unintended use of equipment include
Susing incompatible materials
Smaking unauthorized modifications
Sremoving or bypassing safety guards or interlocks
Susing incompatible or damaged parts
Susing unapproved auxiliary equipment
Soperating equipment in excess of maximum ratings

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Regulations and Approvals
Make sure all equipment is rated and approved for the environment in which
it is used. Any approvals obtained for Nordson equipment will be voided if
instructions for installation, operation, and service are not followed.
WARNING: Never disarm any diagnostic or interlock devices including but
not limited to the following:
SCurrent sensor
SOvertemperature switches
SAir pressure switches
SPower supply door safety switch
Disarming these devices will void the warranty and may cause personal
harm or equipment failure.
Personal Safety
To prevent injury follow these instructions.
SDo not operate or service equipment unless you are qualified.
SDo not operate equipment unless safety guards, doors, or covers are
intact and automatic interlocks are operating properly. Do not bypass or
disarm any safety devices.
SKeep clear of moving equipment. Before adjusting or servicing moving
equipment, shut off the power supply and wait until the equipment
comes to a complete stop. Lock out power and secure the equipment to
prevent unexpected movement.
SRelieve (bleed off) hydraulic and pneumatic pressure before adjusting or
servicing pressurized systems or components. Disconnect, lock out,
and tag switches before servicing electrical equipment.
SWhile operating manual spray guns, make sure you are grounded.
Wear electrically conductive gloves or a grounding strap connected to
the gun handle or other true earth ground. Do not wear or carry metallic
objects such as jewelry or tools.
SIf you receive even a slight electrical shock, shut down all electrical or
electrostatic equipment immediately. Do not restart the equipment until
the problem has been identified and corrected.
SObtain and read Material Safety Data Sheets (MSDS) for all materials
used. Follow the manufacturer’s instructions for safe handling and use
of materials, and use recommended personal protection devices.
SMake sure the spray area is adequately ventilated.
STo prevent injury, be aware of less-obvious dangers in the workplace
that often cannot be completely eliminated, such as hot surfaces, sharp
edges, energized electrical circuits, and moving parts that cannot be
enclosed or otherwise guarded for practical reasons.

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High-Pressure Fluids
High-pressure fluids, unless they are safely contained, are extremely
hazardous. Always relieve fluid pressure before adjusting or servicing high
pressure equipment. A jet of high-pressure fluid can cut like a knife and
cause serious bodily injury, amputation, or death. Fluids penetrating the
skin can also cause toxic poisoning.
If you suffer a fluid injection injury, seek medical care immediately. If
possible, provide a copy of the MSDS for the injected fluid to the health care
provider.
The National Spray Equipment Manufacturers Association has created a
wallet card that you should carry when you are operating high-pressure
spray equipment. These cards are supplied with your equipment. The
following is the text of this card:
WARNING: Any injury caused by high pressure liquid can be serious. If
you are injured or even suspect an injury:
SGo to an emergency room immediately.
STell the doctor that you suspect an injection injury.
SShow him this card
STell him what kind of material you were spraying
MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIAN
Injection in the skin is a serious traumatic injury. It is important to treat the
injury surgically as soon as possible. Do not delay treatment to research
toxicity. Toxicity is a concern with some exotic coatings injected directly into
the bloodstream.
Consultation with a plastic surgeon or a reconstructive hand surgeon may
be advisable.
The seriousness of the wound depends on where the injury is on the body,
whether the substance hit something on its way in and deflected causing
more damage, and many other variables including skin microflora residing
in the paint or gun which are blasted into the wound. If the injected paint
contains acrylic latex and titanium dioxide that damage the tissue’s
resistance to infection, bacterial growth will flourish. The treatment that
doctors recommend for an injection injury to the hand includes immediate
decompression of the closed vascular compartments of the hand to release
the underlying tissue distended by the injected paint, judicious wound
debridement, and immediate antibiotic treatment.

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Fire Safety
To avoid a fire or explosion, follow these instructions.
SGround all conductive equipment. Use only grounded air and fluid
hoses. Check equipment and workpiece grounding devices regularly.
Resistance to ground must not exceed one megohm.
SShut down all equipment immediately if you notice static sparking or
arcing. Do not restart the equipment until the cause has been identified
and corrected.
SDo not smoke, weld, grind, or use open flames where flammable
materials are being used or stored.
SDo not heat materials to temperatures above those recommended by
the manufacturer. Make sure heat monitoring and limiting devices are
working properly.
SProvide adequate ventilation to prevent dangerous concentrations of
volatile particles or vapors. Refer to local codes or your material MSDS
for guidance.
SDo not disconnect live electrical circuits when working with flammable
materials. Shut off power at a disconnect switch first to prevent
sparking.
SKnow where emergency stop buttons, shutoff valves, and fire
extinguishers are located. If a fire starts in a spray booth, immediately
shut off the spray system and exhaust fans.
SShut off electrostatic power and ground the charging system before
adjusting, cleaning, or repairing electrostatic equipment.
SClean, maintain, test, and repair equipment according to the instructions
in your equipment documentation.
SUse only replacement parts that are designed for use with original
equipment. Contact your Nordson representative for parts information
and advice.

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Halogenated Hydrocarbon Solvent Hazards
Do not use halogenated hydrocarbon solvents in a pressurized system that
contains aluminum components. Under pressure, these solvents can react
with aluminum and explode, causing injury, death, or property damage.
Halogenated hydrocarbon solvents contain one or more of the following
elements:
Element Symbol Prefix
Fluorine F “Fluoro-”
Chlorine Cl “Chloro-”
Bromine Br “Bromo-”
Iodine I “Iodo-”
Check your material MSDS or contact your material supplier for more
information. If you must use halogenated hydrocarbon solvents, contact
your Nordson representative for information about compatible Nordson
components.
Action in the Event of a Malfunction
If a system or any equipment in a system malfunctions, shut off the system
immediately and perform the following steps:
SDisconnect and lock out system electrical power. Close hydraulic and
pneumatic shutoff valves and relieve pressures.
SIdentify the reason for the malfunction and correct it before restarting the
system.
Disposal
Dispose of equipment and materials used in operation and servicing
according to local codes.

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Description
The ISC2 Series induction systems provide simple, efficient, and uniform
drying of side seam coatings and bottom spray coatings. The systems use
solid state induction heating to generate heat within the can body, drying the
coatings at various line speeds dependent on quantity of coil tray units. Coil
trays can be mounted in any position for maximum versatility.
1 M ISC2 Coil Tray
Power Supply
Operator Control Pedestal
Figure 1 ISC2 Series Induction Dryer
Features
Instant on/off When the line starts, heating within the can body starts instantly. Since heat is
created directly within the can surface, there is no thermal inertia. When the
line stops, heating instantly stops or continues per the preset time.
Energy savings Solid state induction heating is extremely efficient. Most of the power
consumed is directly realized as heat in the can body. When the line stops,
almost no power is consumed.
Reliability The solid state design of the dryers minimizes downtime. Fewer moving parts
equals less wear items.
Small footprint Due to the high efficiency of induction drying, the dryer is much smaller than a
conventional oven.
Temperature monitor An infrared sensor, located on the last coil tray, determines the temperature of
the can body. The temperature is displayed on the operator terminal.